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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Lincoln Electric IM827-D, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Lincoln Electric IM827-D one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Lincoln Electric IM827-D. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Lincoln Electric IM827-D should contain:
- informations concerning technical data of Lincoln Electric IM827-D
- name of the manufacturer and a year of construction of the Lincoln Electric IM827-D item
- rules of operation, control and maintenance of the Lincoln Electric IM827-D item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln Electric IM827-D alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln Electric IM827-D, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln Electric IM827-D.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Lincoln Electric IM827-D item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 1.888.935.3877 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • PO WER FEED ™ 10M WIRE FEEDER &') + &)Z*Y$%,# $ February, 2011 *38[...]
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Page 2
&)% % BAI7D767CG;B?7@F 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ______________________________[...]
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Page 3
)) 0*53@4GD@ 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your sk[...]
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Page 4
&)#+) ## 0 BAI7D767CG;B?7@F 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.[...]
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Page 5
')M,+ &%**X)+M Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: *OD7FN'AGD*AG6397#ZD5 1. Protegez-vous contre la secousse électriqu[...]
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Page 6
H H T h a n k Y o u for selecting a (,# +0 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! )736F:;E&B7D3FADE $3@G3>5A?B>7F7>K before attempting to use this equipment. Save this manual and keep it [...]
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Page 7
H; H; + #&&%+%+* Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– @EF3>>3F;A@ ?[...]
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Page 8
H;; H;; + #&&%+%+* Page &B7D3F;A@ ?[...]
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Page 9
%*+ ## + &% '&.)S$* %#. )) +% # *' + &%* 'AI7D776S$*;@9>7.;D77767D . )) -&). )) -*+ &%&?[...]
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Page 10
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #& + &% • The Power Feed™ 10M Single Wire Feeder has an IP21 rating, suitable for indoor use. • The Power Feed™ 10M Single Wire Feeder should be operat[...]
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Page 11
%*+ ## + &% '&.)S$* %#. )) *+0 '),+ &% #+) *&" 53@ =;>> Q &@>K CG3>;8;76 B7DEA@@7> E:AG>6 B7D8AD?F:;E;@EF3>>3F;A@ Q[...]
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Page 12
Electrode Work Work Power Source Work Electrode Wire Feeder Electrode Work Coaxial Weld Cable El e ct r o d e Wo r k Wo r k Power Source Wor k Electrode Wire Feeder Electrode Wor k Coaxial Weld Cable % %#+)&'&#) +0 *++ % The Power Feed™ 10M Single Wire Feeder is preset at the factory for E[...]
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Page 13
.7>6;@9G@.;D77767D+D;997DA@@75FAD .;D77767D Pin Function A Gun Trigger B- C Common D Dual Procedure E Common &%+)&##*' + &%* It is recommended that only genuine Lincoln control cables be used at all times. Lincoln cables are specifi- cally designed for the commu[...]
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Page 14
% % ) - )&##* % . ) , * ,) +$ *) '+ &% 1 Inner Wire Guide 2 Drive Rolls 3 Outer Wire Guide +A5:3@976D;H7DA>>E3@6I;D79G;67E 1. Turn off power at the welding power source. 2. Open wire drive door. 3. Remove the outer wir[...]
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Page 15
+A5:3@97F:79G@4GE:;@9 1. Turn off power at the welding power source. 2. Remove the welding wire from the wire drive. 3. Remove the thumb screw from the wire drive. 4. Remove the welding gun from the wire drive. 5. Loosen the socket head cap screw that holds the con- nector bar against the gun bushing. Important: Do not attempt to com[...]
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Page 16
%*+ ## + &% '&.)S$* %#. )) .# % ,%* +&)* % * *&) * ,%) -),* % The Power Feed™ 10M Single Wire Feeder comes with a K1500-2 gun receiver bushing[...]
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Page 17
%*+ ## + &% '&.)S$* %#. )) . )*,+&.% ), + The wire feed shut down circuit is used to stop the wire feed in the event of a fault. The most common use of the circuit is with water cooled guns. A flow s[...]
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Page 18
. ))##& % *B;@6>7'>357?7@F The wire reel stand provides two mounting locations for the spindle. Each mounting location consists of a tube in the center of the mast and locating slots. #A36;@9FA>4U=9*BAA>E 1. Squeeze the release bar on the ret[...]
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Page 19
%*+ ## + &% '&.)S$* %#. )) ,E;@9"A;>)77> 50-60 lb. (22.7 - 27.2 kg) Coil Mounting (See Figure A.10) 1. Make sure th e sp indle of the wir e re el stand is in the upper position. 2. With the coil reel[...]
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Page 20
%*+ ## + &% '&.)S$* %#. )) #A36;@9>4=9)736;)77>E (See Figure A.11) A K363-P Readi-Reel adapter is required for loading these spools on 2" (51mm) spindles. 1. Squeeze the release bar o[...]
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Page 21
%*+ ## + &% '&.)S$* %#. )) * # %*&%%+ &% %&+ Gas supply pressure must be regulated to a maximum of 80 psi(5.5 bar). Install the shielding gas supply as follows: 1. Secure the cylinde[...]
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Page 22
%*+ ## + &% '&.)S$* %#. )) )A4AF;5*7?;GFA?3F;5*KEF7? • Use the bench feeder for offline welding. Shown with • K2230-1 Power Feed™ 10M Single Wire Feeder • K1780-2 PF-10/R • K2203-1 Power Wave 455M/STT • K2205-1 W[...]
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Page 23
%*+ ## + &% '&.)S$* %#. )) %$&# +,)* &&$&% ,) + &% . )) - &%+)&#&/ Digital Contro l Cab le Work Cab le Ele ctrode Cable Sh ieldin[...]
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Page 24
&') + &% '&.)S$* %#. )) . )) '&* + -&,+',+ % + -&,+',+ ')&++ - )&,% . )% %&) ,+ &% [...]
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Page 25
&') + &% '&.)S$* %#. )) % + &%*&.# %$&* %&%*0%) .# %Y$&* Q A %A@EK@7D9;5 welding mode requires all welding process variables to be set by the o[...]
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Page 26
&') + &% '&.)S$* %#. )) ')&**# $ ++ &%* The Power Feed™ 10M Single Wire Feeder is not suitable for: • SAW • GTAW with HF Not all weld modes or processes described in this manual are avail- able on all Power Wave[...]
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Page 27
&') + &% +$ *) '+ &% 1 Status LED indicates system status. 2 Digital Meter Display is a bright LED display of key welding information. Adjusting Parameter Knobs. 3 MSP4 Panel is used to set the weld mode, adjust the arc, change arc start/end parameters and for set- up information. 4 Cold F[...]
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Page 28
&') + &% *+ +,*# The status LED indicates system status. Normal operation is a steady green light. %AF7 During normal power-up, the LED may flash red and/or green as the equipment performs self tests. #5A@6;F;A@ Definition *F736K9D77@ System okay. The power source and wire [...]
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Page 29
+).# % .7>6'DA57EE -A>F+D;?;EB>3K All Processes After welding, the meter holds the actual average arc voltage for 5 seconds. During this time, the display flashes to indicate the wire feeder is in the "Hold" period. Output adjustment while in the "Hold" period results in the "p[...]
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Page 30
• Limit setting for restricting the operators range of control. • Lockout to prevent unauthorized changes to machine configuration. Additionally, the MSP4 includes an infrared (IR) port for wireless communication and configuration using a Palm OS based hand held computer and a simplified control layout. #0&,+&%+)&#* *[...]
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Page 31
% %).-&%+)&# If the selected weld mode uses any of the four available wave controls, users can press the left MSP4 pushbutton until the ARC CONTROL LED is illuminated. The value, name and units (if applicable) of the available wave con- trols will appear. Note that the name of the control is derived fr[...]
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Page 32
&') + &% '&.)S$* %#. )) # $ +*++ % The MSP4 can be optionally configured to limit the operator’s range of control of any weld parameter (weld WFS, arc control, etc.). Limits are only available with the Dual Procedure/Memory Panel. [...]
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Page 33
&') + &% '&.)$* %#. )) *+ ,' +,)*$%, (See Figure B.3a) 1. To access the set-up menu, press the );9:F and #78F buttons of the $*' panel simultaneously. %AF7 that the set-up menu cannot be accessed [...]
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Page 34
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ J;F*7FGB$7@G ' This setup menu parameter can be used to exit the setup menu. When ' is displayed, press the left Mode Select button to exit the se[...]
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Page 35
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'DA576GD7:3@97$7F:A6 Selects how remote procedure selection (A/B) will be made. The selected procedure can be changed locally at the user interface by press[...]
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Page 36
&') + &% '&.)S$* %#. )) '3D3?7F7D 78;@;F;A@ ' G@&88E7F 6<GEF?7@F )3@97 -30 to 30 (default = 0) Adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only b[...]
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Page 37
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' 'GE:'G>>G@"@A47:3H;AD Determines how the potentiometer on the Push/Pull torch will behave. • Gun Pot Enabled = The welding wire[...]
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Page 38
&') + &% '&.)$* %#. )) '3D3?7F7D 78;@;F;A@ ' *:AI+ 7EF$A67E Most power sources contain weld modes used for calibration and test purposes. By default, the machine does not include test weld modes in the list [...]
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Page 39
&#*',)*. + Cold Feed and Gas Purge are combined into a two position momentary toggle switch. To activate Cold Feeding , hold the switch in the UP position. The wire drive will feed electrode but neither the power source nor the gas solenoid will be ener- gized. Keeping the elec[...]
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Page 40
S S h h i i e e l l d d i i n n g g G G a a s s I I d d l l e e P P r r e e f f l l o o w w S S t t r r i i k k e e U U p p s s l l o o p p e e W W e e l l d d B B u u r r n n b b a a c c k k P P o o s s t t f f l l o o w w I I d d l l e e W W F F S S O O n n O O f f f f R R u u n n - - i i n n O O f f f f W W e e l l d d O O f f f f W W e e l l d [...]
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Page 41
&') + &% '&.)S$* %#. )) *+'+) )&') + &% (See Figure B.5) The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active. This is a popular [...]
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Page 42
')&***+,' %&') + &% The Power Feed ™ /Power Wave ® system delivers world class arc performance for a wide variety of processes. Using the foundation of Waveform Control Technology™, each weld mode is precisely tuned to meet exacting standards for low spatter, weld bead profile and arc shape[...]
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Page 43
&') + &% '&.)S$* %#. )) *+# %*+ %#***0%) $ .' ',#*$ .# % Synergic GMAW-P (Pulsed MIG) welding is ideal for low spatter, out of position and redu[...]
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Page 44
&') + &% '&.)S$* %#. )) #,$ %,$*0%) $ .' ',#* $ % $ . '' ',#* &% ',#* .# % The Power Feed™ 10M Single Wire [...]
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Page 45
&') + &% '&.)S$* %#. )) ARC FORCE (Soft)-10.0 to (Crisp)+10.0 DESCRIPTION Arc Force adjusts the short cir- cuit current for a soft arc, or for a forceful, driving arc. It helps to prevent sticking and shorting organic coated electrodes,[...]
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Page 46
EFFECT / RANGE Postflow Time 0 to 25.0 seconds Crater Procedure (0 TO 10.0 SECONDS) Burnback: 0 to .25 Seconds Spot Timer: 0 to 120.0 Seconds DESCRIPTION Adjusts the time that shielding gas flows after the welding out- put turns off. Crater Procedure controls the WFS and Volts for a specified time at the end of the weld after the trigger is release[...]
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Page 47
&') + &% $ %,%+ &%# +00 .#')&** $.*0%) Use the following tables to review how the machine functions (output controls, arc control, Start options and weld options) for the weld modes listed in the top table. '&.[...]
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Page 48
&') + &% '&.)S$* %#. )) )&%+)&# PULSE FREQUENCY: (Low)-10.0 to (High)+10.0 DESCRIPTION For Pulse modes, Arc Control changes the pulsing frequency. When the frequency changes, the Power Wave system auto- matically adj[...]
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Page 49
&') + &% '&.)S$* %#. )) 200 ---- WFS AMPS V OLTS TRIM LESS DEPOSITION MORE DEPOSITION 200 ---- WFS AMPS V OL TS TRIM LESS DEPOSITION MORE DEPOSITION EFFECT / RANGE PEAK CURRENT BACKGROUND CURRENT TAIL OUT (STT ll MODES ONLY) DESCRIPTION[...]
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Page 50
&') + &% '&.)S$* %#. )) $ %,%+ &%# +00 .#')&** +.+AG5:*F3DF+ .7>6;@9 Use the following tables to review how the machine functions (output control[...]
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Page 51
&') + &% '&.)S$* %#. )) ,*)$$&) * )753>>3?7?ADKI;F:?7?ADK4GFFA@E To recall a user a memory, press one of the six user memory buttons. The memory is recalled when the button is released. Do not hold t[...]
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Page 52
&') + &% '&.)S$* %#. )) # $ +*++ % Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a selecte[...]
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Page 53
**&) * '&.)S$* %#. )) &'+ &%# K2339-1 K2429-1 K2360-1 K1543-xx K1796-xx K1842-xx K1500-1 K1500-2 K1500-3 Push-Pull Connection Kit ArcLink “T” Cable Connector Dual Procedure/Memory Panel ArcLink Cables Co-Axial Power Cab[...]
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Page 54
**&) * '&.)S$* %#. )) K1500-4 K1500-5 K489-7 K466-2 K613-7 K1546-1 K1546-2 K1733-1 K870-1 K936-1 K936-2 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with [...]
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Page 55
**&) * '&.)S$* %#. )) K162-1 K435 K468 K363P K438 K1504-1 K1634-1 K1634-2 K590-6 Spindle Adapter, for Readi-Reels and 2" ID spools up to 60 lb. Spindle Adapter, for mounting 14 lb. Innershield Coils on 2" spindles. Spindle Adapter, [...]
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Page 56
$ %+%% '&.)S$* %#. )) *+0'),+ &%* . )% % &4E7DH7 3>> 366;F;A@3> *387FK G;67>;@7E 67F3;>76 F:DAG9:AGFF:;E?3@G3> #+) *&"53@=;&g[...]
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Page 57
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec[...]
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Page 58
DD More than 1 object of the same eqipment type with the same group # and feed head #. Adjust the dip switch setting to make either the group # or feed head # unique for all oobjects of the same equipment type. DD Too many objects in group. A given group can only support up to 7 objects. Remove any objects over 7 from [...]
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Page 59
Display shows any of the following: DD An attempt was made to reprogram a CB or feed head but the program did not verify. Check for potential electrical HF noise generators in the area. Try removing the noise source and pro- gramming again. If the Err 020 still occurs, either replace the ')&$ chop(s) in teh board being[...]
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Page 60
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec[...]
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Page 61
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec[...]
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Page 62
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec[...]
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Page 63
+)&,#*&&+ % '&.)S$* %#. )) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@GF:AD;L76;7>6*7DH;5735;>;FK for tec[...]
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Page 64
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@[...]
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Page 65
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5A>@[...]
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Page 66
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5[...]
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Page 67
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5[...]
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Page 68
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5[...]
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Page 69
+)&,#*&&+ % '&.)S$* %#. )) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your #A53>#;@5[...]
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Page 70
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is i[...]
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Page 71
)$* '&.)S$* %#. )) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is i[...]
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Page 72
$%* &%') %+ '&.)S$* %#. )) 15.80 18.48 30.46 DIMENSION PRINT 12/05 14.56 . ))%$&# $%* &%') %+[...]
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Page 73
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR A CTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TRUCCIONES DEL F ABRI[...]
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Page 74
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇ Ã O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRIC ANTE P ARA ES TE EQUIP AMENTO E A S P ARTES DE USO , E SIGA A S PRÁ TIC AS DE SE GURANÇ A DO EMPREGADOR. • Kee p your head out of fu mes. • Use venti latio n or exhau s[...]
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Page 75
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]