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Lewmar Issue 2 manual

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Table of contents for the manual

  • Page 1

    Hatch Spares Book Volume 1 Issue 2 - 20th December 2000 Contents Product Marking & Date Coding Product Identification Tables Hatches : Superhatch Size 6 Rollstop Trimline Coastline Trimport Ocean Concept Trims, Flyscreens & Accessories Warranty Statement[...]

  • Page 2

    ______________________________________________________________________________________________________ HATCH & PORTLIGHT PRODUCT MARKING & DATE CODING All Lewmar Hatches and Portlights (except old Standard) produced since October 1997 have had identification information stamped on the acrylic. On Portlights and Fixedlights the information i[...]

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    Lewmar Hatch Identification Hatches Produced after October 1997 have information stamped in the acrylic which will identify them. Hatch Range Identifying Features on hatch ranges in production October 1997 or before Superhatch Rollstop Trimline Coastline & Trimport Ocean Concept Low Profile Medium Profile duction Dates 80-'87 '86-&apo[...]

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    ABCD Superhatch Build Da tes : 1980 to 1987 (check Hatch Identi fication Table for ranges w ith overlapping production dates). Identification : As the lid is lifted, it clicks throug h a series of posit ions at which the hatch will hold open. The hinge has a blac k metal strap extending a short w ay over the acrylic. The catch blocks are in the cor[...]

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    ABCD Size 6 Build Da tes : The Size 6 started production in 1980 and remains in build. T he re have been several specifications. The longest running is described below. Notes : The Size 6 is a Superhatch w hich, because it is the largest hatch Lew mar has made, remains in production. Identification : 882 x 882 over all size (there are some Ocean Ha[...]

  • Page 6

    ABCD Rollstop Hatch Build Da tes : 1986 to 1992 (check Hatch Identi fication Table for ranges w ith overlapping production dates). Identification : As the lid is lifted, it clicks throug h a series of posit ions at which the hatch will hold open. The inside hatches have red loc king buttons. Instruc tion s : Fitting & Adjustme nt Not available [...]

  • Page 7

    ABCD Trimline Ha tch Build Da tes : The Trimline hatch was made from 1988 until 2000. (check Hatch I denti fication Table for ranges with overlapping production dates). Identification : The Trimline had a s tainless steal stay that slid in a track in the low er frame. The stay could be locked in pre set positions in the low er frame to hold the lid[...]

  • Page 8

    ABCD Coastline Hatch (Coastline siz es 00 t o 24, 33, 41 and 61ar e listed a s Trimports) Build Da tes : The Coastline hatch was made from 1991 until 2000 (check Hatch I dent if icat ion Table for ranges with overlapping production dates). Identification : The handles have red locking buttons (dark grey on Bene teau boats). The lids open smoothly w[...]

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    ABCD Trimport Hatc h (also known as C oastline sizes 0 0 to 24, 3 3, 41 and 61) Build Da tes : The Trimport hatch was made from 1991 until 2000 (check Hatch Identification Table for ranges with overlapping production dates). Identification : The lids open smoothly with Friction Levers for support. These features ar e shared with the Ocean hatch but[...]

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    ABCD Ocean Ha tch Build Da tes : Production started in 1991 and the hatch remains in build (check Hatch I denti fication Table for ranges with overlapping production dates). Identification : The handles have red locking buttons (dark grey on Bene teau boats). T he lids open smoothly with Friction Levers for support. These features are shared with t[...]

  • Page 11

    Concept Build Dates : Production started in 1994 and the hatch remains in build. Identification : The Concept hatch is the only hatch which Lewmar has made with no frame around the acrylic. Many concept hatches for very high volume OEMs are made with custom paint colours to match the gel coat. Size 13 lower frames are no longer available Instructio[...]

  • Page 12

    ABCD Trims, Flyscreens & Accessories Retro Fit Lock & Key Kit B5677-3 Retro Fit Lock & Key Kit Instructions B5677-B&C Inside Handle Both Sides Kit B5966-B Trims & Flyscreens (Plastic Trim & Alloy Framed Flyscreen) Trims & Flyscreens (Plastic Trim & Alloy Framed Flyscreen) Instructions B2184-B Trims & Flyscreens ([...]

  • Page 13

    A llo y Framed Flyscreens, Pla stic Trims & Trimkits Part Numbers Tri ms On ly Tri mkit s Hatch Flyscreens Box 1 Part Number Flyscreens Box 5 Part Number Push-In Flysceens (25mm Flange Base Ocea n Hatches On ly ) Part Number Ivory Part Number Wh it e Part Number Ivory Part Number Wh it e Ocean Si ze 00 396009937 367600910 396009991 368600552 36[...]

  • Page 14

    Elasticated Fly screens, A llo y Trims & Trimkits Part N umbers ar e "logical" n ot all item s ma y be a vailable Hatch Flyscreen Box 1 Trims Only Tr i m kits Part Part Part Par t Part Number Num ber Number Num ber Number Silver W hite Silver W hite Size 00* 399003991 368900020 368900220 367900020 367900220 Size 03 399033991 368903020[...]

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    Please Turn Over[...]

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    Please Turn Over[...]

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    B2179 I SS B Trimli ne Hatch Fitting & Adjustment Instructions (To be ret ained in own ers manual for f uture referenc e) Trim line hatches ar e f or use on all cr aft types in accordanc e with ISO/DIS 122 16.2(E), DESIGN CA T "A", A REA S II, III and IV . Modificat ion of the hatc h by the fittin g of ve nts etc. will invalid ate the[...]

  • Page 18

    User Notes Opening of the hatch b ey ond the limit of the stays for maintenanc e etc. is possi ble by rem oving the rubber bung stop. Gently lever the bun g stop out . Suppor ting the l id, diseng age the st ay from the lower f rame and l ay the lid bac k to approxim ately 145 degr ees, until the upper f ra me is resting on the dec k. During normal[...]

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    B4050 ISS B Trimport / Coastline Fitting & Adjustment Instructions (To be retained in owners manual for future reference) Trimport and Coastline hatches are for use on deck and coachroof of yachts in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II, III and IV . Modification of the hatch by the fitting of vents etc. will i[...]

  • Page 26

    User Notes Small "vent" hatches are restricted to 90 degree opening and should not be forced beyond their "stop" position, as damage to the lever mechanism may occur. Larger hatches are not self supporting beyond the vertical position and will fall fully open if unrestrained. The locking ventilation position is used by closing t[...]

  • Page 27

    B4056 ISS B Ocean Hatch Fitting & Adjustment Instructions (To be retained in owners manual for future reference) Ocean hatches are for use on all craft types in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II , III and IV . Modification of the hatch by the fitting of vents etc. will invalidate the compliance with the stan[...]

  • Page 28

    User Notes Small "vent" hatches are restricted to 90 degree opening and should not be forced beyond their "stop" position, as damage to the lever mechanism may occur. Larger hatches are not self supporting beyond the vertical position and will fall fully open if unrestrained. The locking ventilation position is used by closing t[...]

  • Page 29

    B4070 ISS B Concept Hatch Fitting & Adjustment Instructions (To be retained in owners manual for future reference) Concept hatches are for use on power craft in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II. Modification of the hatch by the fitting of vents etc. will invalidate the compliance with thyis standard. Fittin[...]

  • Page 30

    User Notes Concept hatches are restricted to 85 degree opening and should not be forced beyond their "stop" position, as damage to the linkage mechanism may occur. Do not attempt to force the hatch closed or open when levers are locked as damage to the linkage mechanism will occur. If the hatch is accidentally closed with the levers in th[...]

  • Page 31

    B4072 ISS B Concept Circular Hatch Fitting & Adjustment Instructions (To be retained in owners manual for future reference) Concept circular hatches are for use on power craft in accordance with ISO/DIS 12216.2(E), DESIGN CAT "A", AREAS II, III and IV . Modification of the hatch by the fitting of vents etc. will invalidate the complia[...]

  • Page 32

    User Notes Concept circular hatches are restricted to 85 degree opening and should not be forced beyond their "stop" position, as damage to the lever mechanism may occur. The ventilation position is used by closing the handles into the rebate in the lower frame. Care should be taken not to stand on or load the hatch lid in this position, [...]

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    B5525-2 SUPERHATCH LEFT HANDLE KIT Part Number 360277991 The left handle kit may also be used to replace the right handle, which is no longer available. When this is done the handles no longer mirror each other. Production of Superhatches stopped in 1987 and only a limited range of spares is now available. If the hatch is damaged in the future it m[...]

  • Page 36

    B5526-2 SUPERHATCH PLASTIC CORNER CATCH BLOCK Part Number 360719999 Kit Contents:- 2 x Catch Blocks 4 x Rivets (not shown) Larger Superhatches have a aluminium catch block available on p/n 15800179 Production of Superhatches stopped in 1987 and only a limited range of spares is now available. If the hatch is damaged in the future it may be necessar[...]

  • Page 37

    B5527-1 SUPERHATCH HINGE KITS Part Numbers:- Size 30 : 361002999 (2 hinges) Size 40 & 50 : 361003999 (2 hinges) Size 60 : 361004999 (2 hinges) Size 70 : 361005999 (3 hinges) Kits contain replacement parts for all hinges on a hatch Production of Superhatches stopped in 1987 and only a limited range of spares is now available. If the hatch is dam[...]

  • Page 38

    B5528-1 SUPERHATCH SEAL KITS AND ACRYLIC/HINGE FASTENING 19781000 SH 0 PN 7810 SEAL KIT SPARE (Sz 20) 19781100 SH 1 PN 7811 SEAL KIT SPARE (Sz 30) 19781200 SH 2 PN 7812 SEAL KIT SPARE (Sz 50) 19781300 SH 3 PN 7813 SEAL KIT SPARE (Sz 60) 19781400 SH 4 PN 7814 SEAL KIT SPARE (Sz 70) 19781500 SH 5 PN 7815 SEAL KIT SPARE (Sz 40) 19781600 SH 6 PN 7816 S[...]

  • Page 39

    B5529-1 SIZE 6 HINGE PIN KIT Part Number 360714999[...]

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    B5677-B HATCH RETRO FIT LOCK & KEY FITTING INSTRUCTIONS NOTES • This kit does not fit Size 6 Hatches [882 x 882mm (34¾ x 34¾”) overall] • These instructions are for square and rectangular hatches only. • When drilling use water as a lubricant and control the drill speed to prevent the acrylic over heating. • When making the 20mm (¾[...]

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  • Page 78

    LEWMAR LIMITED WARRANTY Lewmar warrants its p roduct s in normal usage to be free o f defects i n materials and workman sh ip for a peri od of three ye a rs from date o f pu rchase by the o riginal purchase r, subjec t to the condi tions, limitati ons and excepti ons listed be lo w. Any part, whi ch proves to be defective i n normal usage during th[...]

  • Page 79

    CL I A B I L I T Y i Lewmar's liabil ity under this warranty s hall be to the exclusion of al l other warr anties or liabilities (to the extent permit ted by law). In particular ( but without limitati on): a Lewmar shall not be lia ble for: - Any ind irect or consequential l oss including (without limitatio n) any loss o f antici pate d profit[...]

  • Page 80

    TERMS AND CONDITIONS OF SALE All sales are subject to Lewma r's General Ter ms and Conditio ns of Sale, whic h can be obtained fr om Lew mar Limited Head Office in Havant. The foregoing warranty and the following General Cond itions of Sale form part only of, but also supplement, Lewmar's General Terms and Conditions of Sale. In the event[...]