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Lewmar 40-111 manual

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Table of contents for the manual

  • Page 1

    Ocean Electric Winches Models 40 – 111 Issue 4 TO BE KEPT WITH BOA T DOCUMENTS BEI DEN SCHIFFSP APIEREN AUFBEW AHREN A CONSERVER AVEC LES DOCUMENTS DU BA TEA U P A ADJUNT AR A LA DOCUMENT ACIÓN DE L A EMBARCACION BÖR FÖRVARAS I BÅ TEN[...]

  • Page 2

    Page 2 CONTENTS CONTENTS P age Introduction W ar nings 3 Installation Identif ying the manual conver tible winch 4-5 Preparing the manual winch for conversion 4-5 Positioning/installation of complete electric winch 6-10 Electrical Installation Electrical wiring installation 11 Electrical connections 12 Wiring diagram single speed 40 to 48 - 12V &am[...]

  • Page 3

    Page 3 IMPORTANT Read this before installing and Operating your Electric W inch Dear Customer , Thank you for having chosen Lewmar Electric Ocean Winches. Lewmar products are world renowned for their quality , technical innovation and proven performance. With a Lewmar winch you will be provided with many years of outstanding service. We wish you ha[...]

  • Page 4

    Page 4 INST ALLA TION Preparing the Manual Winch for Conversion to Electric (Fig. 2) Remove the winch from the deck (if already installed) and remove the Centre Plate, which is located on the underside of the Centre Stem, by using a soft hammer and punch. Remove any sharp edges and clean, to remove all old bedding/sealing compounds from the undersi[...]

  • Page 5

    Page 5 INST ALLA TION LES WINCHS DE LA GAMME WAVEGRIP , VERSION ANTÉRIEURE À LA GAMME ACTUELLE OCEAN, NE SONT P AS CONVERTIBLES. Comment identifier un winch manuel convertible ? (Fig. 1) Lewmar indique systématiquement un code sur le corps central de tous les winchs manuels. A/00 ou 00/A = janvier 2000, B/00 ou 00/B = février 2000, C/00 ou 00/C[...]

  • Page 6

    Page 6 1. Lewmar recommend that the rope enters onto the drum at an angle of -5 o to -10 o to the base axis of the winch. T o achieve this angle it may be necessary to use a base wedge when installing the winch. The winch must be mounted on an even surface. Always keep in mind the space available below the deck for the motor gearbox. 2 . If practic[...]

  • Page 7

    Page 7 INST ALLA TION 3 . Check clearance below deck and accessability then position the deck switches near and in view of the winch. Use the templates provided as a guide to cut/drill hole, fit switch and seal. NOTE: Air switch tubing must be twist and chafe free to the switch unit (sub box). WARNING! Be careful not to cover the air bleed hole wit[...]

  • Page 8

    Page 8 INST ALLA TION NOT TO SCALE Model 54 Models 58/64 Models 66/77/88 Models 40/44/48/50[...]

  • Page 9

    Page 9 INST ALLA TION Fitting a Convertible Electric Winch (i) Place the winch in position to ensure correct fit once the holes have been drilled/cut. (ii) Unscrew the top cap. (iii) Remove feeder arm and collets. (iv) Lift drum off. (v) Remove all screws holding centre stem to base. (vi) Using a flat bladed screwdriver in the drainage slots, lever[...]

  • Page 10

    Page 10 INST ALLA TION Winch/Motor Gearbox Coupling Mechanical coupling of the horizontal drive unit and reduction gearbox to the winch should be mounted as per diagrams 3 & 4 and instructions of previous pages. The horizontal drive unit assembly should be bolted from below decks. Use threadlock on item No.17 page 18. The positioning of the mot[...]

  • Page 11

    Page 11 ELECTRIC WIRING INST ALLATION INST ALLA TION DER ELEKTRIK • RACCORDEMENT ELECTRIQUE • INST ALACION DEL CABLEADO • ELEKTRISK INST ALLA TION 1 . Position the recommended circuit breaker close to the battery (see wiring diagram). See page 22 2 . Route 2 cables (see size table) from battery to the control box. 3 . Attach motor cables to c[...]

  • Page 12

    Page 12 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR Installation Schematic 1. Air switch kit 69000022. 2 . Electrical switch 69000018 (grey wire not used). 3 . Connect switch(es) across terminals. 4 . Connect thermal cutout wires from winch motor . 5 . Negati[...]

  • Page 13

    Page 13 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR 2 1 5 6 4 3 Deck Switch Wiring Single Speed Winches 40 to 48, 12V & 24V Ref: WSD 0873[...]

  • Page 14

    Page 14 1 2 4 6 3 5 5 6 5 6 MOTOR +VE BATT +VE BATT - - VE MOTOR - -VE ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR Single Speed Winches 50 to 64, 12V & 24V[...]

  • Page 15

    Page 15 ELECTRICAL CONNECTIONS ELEKTRISCHE VERBINDUNGEN • BRANCHEMENTS • ELECTRIQUE • CONEXIONES ELECTRICAS • ELEKTRISKA ANSL UTNINGAR 1 2 4 6 3 5 2 & 3 Speed Winches 66 to 111, 12V & 24V Ref: WSD 0872[...]

  • Page 16

    Page 16 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEAUX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM The following graphs show line speed and amperage draw relative to the load applied. Each control box is set to cut out at the SWL which is 50% of the breaking load. Key for graphs: 1. Line speed (M/min) 2. Load (Kgs) 3[...]

  • Page 17

    Page 17 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEAUX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM Model 48 Electric 12 & 24 V olts Model 50 Electric 12 & 24 V olts Model 54 Electric 12 & 24 V olts Model 58 Electric 12 & 24 V olts Model 64 Electric 12 & 24 V olts Model 66/3 Electric 12 & 24 V [...]

  • Page 18

    Page 18 PERFORMANCE DIAGRAMS LEISTUNGS DIAGRAMME • T ABLEA UX DE PERFORMANCES • GRAFICOS DE PREST ACIONES • PREST ANDADIAGRAM MAXIMUM L OAD V ALUES MAX. BELASTUNG • VALEURS DES CHARGES MAXIMUM • VAL ORES MAXIMOS DE CARGA • MAXIMAL BELASTNING ROPE DIAMETERS MAX. DURCHM • DIAMETRES DES CORDAGES • DIAMETROS DE CABO • SK OTDIAMETER NO[...]

  • Page 19

    Page 19 OPERA TING YOUR WINCH BEDIENUNG DER WINSCH • ENTRETIEN DE VOTRE WINCH • MANTENIMIENTO DEL WINCHE • HUR DU ANVÄNDER VINSCHARNA Ocean Winches 40 - 64 are single speed powered winches & manual 2 speed, these winches employ an overide ratchet gearing for safety when winching manually . Ocean Winches 66 - 111 are 2 or 3 speed powered [...]

  • Page 20

    Page 20 SERVICING Y OUR WINCH PFLEGE DER WINSCH • ENTRETIEN DE VOTRE WINCH • MANTENIMIENTO DEL WINCHE • UNDERHÅLL WARNING! T urn the power off at the circuit breaker/isolator before any maintenance/servicing is carried out. Winches need regular maintenance to operate at peak efficiency otherwise permanent damage and premature wear can result[...]

  • Page 21

    Page 21 P ARTS LIST TEILE-LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A NOTES 1 . For winches after February 1995; Items 7, 9 & 10 are replaced by items 13, 45000248 (Bearing sleeve). These items are not interchangeable. 2 . On winches 50 to 64 the 2 lower bearings have been replaced by item 5a 45003103 (Plain Bearing). These ite[...]

  • Page 22

    Page 22 P ARTS LIST - MODELS 40 TO 64 TEILE -LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A Item Description Qty . 40 4 4 4 8 5 0 54 58 64 1 Centre Stem 1 45000237 45000337 45000437 45000547 45000647 45000747 45000857 2 Gear Spindle 1 45000244 45000344 45000444 45000544 45000744 45000744 45000744 3 Rachet Pawl Gear 1 45000242 45000342[...]

  • Page 23

    Page 23 P ARTS LIST - MODELS 66 TO 111 TEILE-LISTE • LISTE DES PIECES • DESPIECE • RESERVDELSLIST A Item Description Qty . 66 77 88 111 1 Push Rod Assembly 1 18000181 18000488 18000489 18000490 2 Spring 1 15044613 15044613 15044613 15044613 3 ‘O’ Ring 1 B2532 B2532 B2532 B2532 4 Bush 1 15000184 15000184 15000184 15000184 5 Spring Cl ip 1 [...]

  • Page 24

    Page 24 DIMENSIONS ABMESSUNGEN • DIMENSIONS • DIMENSIONES • MÄT T TOT AL WEIGHT GESAMTGEWICHT • POIDS TOT AL • PESO TOT AL • TOT AL VIKT Model D mm(inches) B mm(inches) H mm(inches) L mm(inches) M mm(inches) N mm(inches) S mm(inches) T mm(inches) R mm(inches) V mm(inches) 40 73.5(2 7 / 8 ) 154(6 1 / 16 ) 189.4(7 15 / 32 ) 95.4(3 49 / 6[...]

  • Page 25

    Page 25 F AUL T FINDING FEHLERSUCHE • TROUVER LA F A UTE • L OCALIZACION DE A VERIAS • FELSÖKNING Q 1 F unktioniert die Winsch manuell? Q 2 F unktioniert die Winsch elektrisch? Q 3 Winschkurbel eingesetzt? (Nur Modelle 66 bis 111) Q 4 Batterie angeschlossen? Q 5 Motor läuft aber Winsch dreht nicht. Q 6 Hauptschalter “ON”? Q 7 Sicherung [...]

  • Page 26

    Page 26 MODEL RANGE MODELL -A USWAHL • GAMME • GAMA • MODELLSERIE Model Part Number Finish Description 40EST 48040255 Alloy Deck Unit 40EST 48040256 Chrome Deck Unit 40EST 48040258 St. Steel Deck Unit 40EST 48040259 All Chrome Deck Unit 40EST 48040260 All Bronze Deck Unit 40EST 48000116 12V Motor/Gearbox 40EST 48000117 24V Motor/Gearbox 40EST[...]

  • Page 27

    Page 27 Lewmar garantiert für einen Zeitraum von drei Jahren ab Kaufdatum – den normalen Gebrauch der Produkte vorausgesetzt -, daß seine Produkte keine Herstellungs- oder Materialfehler aufweisen. Diese Gewährleistung erfolgt zu den Bedingungen und mit den Beschränkungen und Ausnahmen, die nachstehend aufgeführt sind. Teile, die sich bei no[...]

  • Page 28

    Lewmar UK/Rest of World Lewmar Ltd, Southmoor Lane, Havant, Hampshire, PO9 1JJ, UK tel +44 (0)23 9248 5700 fax +44 (0)23 9248 5710 e-mail info@uk.lewmar .com Lewmar USA Lewmar Inc, 351 New Whitfield Street, Guilford, CT 06437, USA tel +1 (203) 458 6200 fax +1 (203) 453 5669 e-mail info@usa.lewmar .com Lewmar Mid Europe Lewmar Ltd, Brander weg 19, 8[...]