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Kenmore 415.165059 manual

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Table of contents for the manual

  • Page 1

    Use and Care Guide ® Liquid Propane Gas Grill Kenmore Model No. 415.16505900 Kmart item No. 640-t 75289tt5 This Grill is for Outdoor Use Only • Read and follow all Safety, Assembly, and Use and Care instructions in this Guide before assembling and cooking with this grill. • Failure to follow all instructions in this Use and Care Guide may lead[...]

  • Page 2

    if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP Tank not conne[...]

  • Page 3

    For Your Safety ...................................... 2 Grill Service Center ................................... 2 Product Record Information ............................ 2 Safety Symbols ...................................... 2 Installation Safety Precautions .......................... 2 Kenmore Elite Grill Warranty ........................... 3 [...]

  • Page 4

    LP Tank • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • If the information in two points above is not followed exactly, a fire causing death or serious injury may occur. • An over filled or improperly stored cylinder is a hazard due to possible gas release from[...]

  • Page 5

    LP Tank Exchange •Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPD safety feature-equipped tank as described in the "LP Tank" sect[...]

  • Page 6

    Hold coupling nut and regulator as shown for proper connection to LP tank valve. Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP tank. 3.Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There [...]

  • Page 7

    zL zL For Safe Use Of Your Grill And To Avoid Serious Injury: *Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. •Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, gar[...]

  • Page 8

    Main burner ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. Turn ON valve from source or tank. 3. Push and turn Ignition Burner control knob to _ HI and immediately press and hold Electronic Ignition button. 4. If ignition does NOT occur in 5 seconds, turn Left Burner control knob OFF, wait 5 minutes, and r[...]

  • Page 9

    Turning Grill Off •Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check •Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or s[...]

  • Page 10

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grate and heat tent. 3. Under grill remove grease cup, disconnect ignitor wire from burner. 4. Inside grill remove burner assembly (A), cle[...]

  • Page 11

    1 2 UPPER SUPPORT, F/ LEGS 80009811 2 1 LEG (WHEEL), LEFT, FRONT, 80009831 CURVED 3 1 LEG (WHEEL), LEFT, BACK, 80009830 STRAIGHT 4 1 SIDE BRACE F/TANK 80009815 RETAINER BRACKET 5 2 BRACKET, TANK SUPPORT 80009834 6 1 LEG, RIGHT, FRONT, CURVED 80009819 7 1 LEG, RIGHT, BACK, STRAIGHT 80009822 8 2 LEG EXTENDER, PLASTIC 80009820 9 1 FRONT PANEL MAGNET 8[...]

  • Page 12

    47 52 46 43 39 30,,,,_ _ 25,._ 36 15 14 38,,_ _,2 24 23 31 11 12 °464722309 °464722509 [...]

  • Page 13

    f g Left Leg i Place one upperleg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upperleg, side brace and left front leg (curve) with #10-24x1-1/4" screw and #10-24flange nut. Tighten screws. In back, attach upper leg, side brace and left back leg (straight) with #10-24x1-1/4"screw and #10-24flan[...]

  • Page 14

    Upper and lower Front Panel and Top brace j Lay front legs down on the floor. Fit upper front panel between legs. Attach with 2" hinge pins and hitch pins. iAttach lower front panel with #10-24x2" machine screws and #10-24 flange nuts. Attach top brace with #10-24x2" machine screws and #10-24 flange nuts. #10-24 Flange Nut Qty. 8 Rig[...]

  • Page 15

    Tank Exclusion Hank tank exclusion wires onto lower front panel brackets, attach other ends to back brace with #8-32X3/8" sheet metal screws. #8-32X3/8" Sheet Metal Screw Qty.2 BackBrace Wheels Turn assembly upside down. i_ Insert axle rod through wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Axle Rod Wheel Hitch[...]

  • Page 16

    Control Panel and Firebox Support _] Stand cart upright. In front, fit control panel between left and right legs. Insert #10-24x2" machine screws to hold panel in place. Place upper firebox supports onto screws making sure angle side is facing the front and attach with # 10-24 flange nuts. In back, attach upper firebox support with #10-24x2&qu[...]

  • Page 17

    Heat Shield Attach heat shield with #10-24xl/2" machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8" wing screw. #10-24xl/2" Machine Screw Qty.2 #10-24 Flange Nut Qty. 2 eat shield #10-24x3/8" Wing Screw Qty.1 ........... #10-24x3/8" Wing Screw Tank retainer .[...]

  • Page 18

    Burner and Firebox and Control Knobs Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24xl/2" machine screws (A). i Inside firebox, insert heat diffuser supports with 5x15 fiber washers to firebox through sides of firebox, then secure with #10-24 flange nuts on outside of firebox (A[...]

  • Page 19

    Right Side Shelf and Side Burner Support Shelf I ] Attach mounting brackets to Right Side Shelf with #8-32x3/8" sheet metal screws and side shelf bushings (A). Note: Do not overtighten the screws. Insert mounting brackets into Side Burner Shelf Support, and secure with #10-24x1/2" machine screws (B). ;_ ] Attach Right Side Shelf and Side [...]

  • Page 20

    Sideburner [ Attach sideburner valve with #8-32x3/8" machine screws. Attach sideburner pan with #8-32x3/8" sheet metal screws and 5x9 fiber washers (A). Place sideburner into shelf (B). Make sure valve is inside sidebumer tube (C). Attach sideburner with #8-32 wing nut and 5x9 fiber washer (B). Hook burner clip to sideburner tube and arou[...]

  • Page 21

    Lower Hinges [ Attach lower hinges to back of firebox using #10-24xl/2" machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24xl/2" Machine Screw Qty.4 Center flat portion of hinge on bottom 5x15 Fiber Washer Qty.8 #10-24 Flange Nut Qty. 4 Lid Handle and [...]

  • Page 22

    Attach Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hinge Pin Qty.2 Hitch Pin Qty.2 Heat Diffuser and Cooking Grate [ Place heat diffuser onto heat diffuser support. Place cooking grate into firebox. Cooking Grate diffuser 22,464722309,464722509[...]

  • Page 23

    Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down. Swing Away Grease Cup Hang grease c[...]

  • Page 24

    LP Tank Tank collar opening must face to front of grill. Loosen wing nut from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nut. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section)[...]

  • Page 25

    EMERGENCIES; if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire comingthrough controlpanel. Grease fire or continuous excessive flames[...]

  • Page 26

    Troubleshooting (continued) ELECTRONIC IGNITION: • No spark, no ignition noise. • No spark, some ignition noise. • Sparks, but not at electrode or at full strength. Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out, Flare[...]

  • Page 27

    Troubleshooting - Electronic Ignition ,Battery not installed properly. SECTION I No sparks appear at any electrodes when controlknob turned to _" ; no noise can be heardfrom spark module. SECTION II No sparks appear at any electrodes when controlknob turned to ; noise can be heardfrom spark •Check battery orientation. •Install battery (mak[...]

  • Page 28

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