Kenmore 415.161108 manual

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Table of contents for the manual

  • Page 1

    Use and Care Guide LiquidPropane Gas Grill Kenmore Model No. 415.16110800 This Grill is For Outdoor Use Only ® • Read this manual before cooking on grill. Failure to follow all manufacturer's instructions could result in fire or e×plosion which could cause property damage, personal injury or death. • Combustion by=products produced when [...]

  • Page 2

    if you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. if odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not c[...]

  • Page 3

    For Your Safety ...................................... 2 Grill Service Center ................................... 2 Product Record Information ............................ 2 Safety Symbols ...................................... 2 Installation Safety Precautions .......................... 2 Kenmore Grill Warranty ............................... 3 Us[...]

  • Page 4

    • NEVER store a spare LP tank under or near grill or in enclosed areas • Never fill the cylinder beyond 80% full. • An overfilled or improperly stored tank is a hazard due to possible gas release from the safety relief valve. • if you see, smell or hear escaping gas, immediately get away from the LP tank/grill and call your fire department.[...]

  • Page 5

    LP Tank Exchange o Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your tank only for an OPB safety feature-equipped tank as described in the "LP Tank" secti[...]

  • Page 6

    Hold coupling nut and regulator as shown for proper connection to LP tank valve. Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. , 3. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. Ther[...]

  • Page 7

    For Safe Use Of Your Grill And To Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in bottom or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garag[...]

  • Page 8

    Main burner Ignitor Lighting A Do not lean over grill while lighting. 1. Open lid during lighting. 2. Turn ON valve from source or tank. 3. Push and turn Ignition Burner control knob to _- HI and immediately press and hold Electronic Ignition button. 4. If ignition does NOT occur in 5 seconds, turn Left Burner control knob OFF, wait 5 minutes for g[...]

  • Page 9

    Turning Grill Off . Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. See "Troubleshooting" if no click or s[...]

  • Page 10

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder, 2. Remove cooking grate and vaporiser bar. 3. Under grill remove grease cup, disconnect ignitor wire and clips from burner. To remove clips pull down on larg[...]

  • Page 11

    1 2 2 1 3 1 4 1 5 1 6 1 7 2 8 1 9 2 10 4 11 5 12 12 13 46 14 1 15 1 16 1 17 16 18 2 19 2 20 1 21 1 22 1 23 1 24 1 25 1 26 1 27 32 28 1 29 1 3O 1 31 1 32 1 33 3 34 22 35 1 36 1 37 2 38 2 39 4 4O 4 41 4 42 1 43 1 Description ......................... Part # Upper Leg .......................... 80010075 Leg, LeftFront ....................... 80010080 [...]

  • Page 12

    12 °464810408 ,# (_/-o G ® _b ® [...]

  • Page 13

    Left Leg Place one upperleg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upperleg, side brace and left front leg (curve) with #10-24x1-1/4" screw and #10-24flange nut. In back, attach upperleg, side brace and left back leg (straight) with #10-24x1-1/4" screw and #10-24flange nut. Do not tighten[...]

  • Page 14

    Tank Exclusion Wire Hooktank exclusion wire into legs with opening for LPcylinderon side brace side. Side Brace Larger openingside TankExclusionWire D Upperand Lower Panels Lay front legs down on the floor. Fit upperpanelwith two tabs between legs.Attach with #10-24x2" screws and #10-24 flange nuts. Fit lower panel aroundtank exclusion wire [...]

  • Page 15

    Back Braces to Cart Remove previously attached screwsand nutsfrom upper legs as shown. Attach back braces with #10-24x1-1/4" screws and #10-24flange nuts. Back Brace / 12 #10-24xl -1/4" Remove screws and Screw nuts to attach back brace Qty. 6 13 #10-24Flange Nut Qty. 6 Back Brace 12 Wheels Turn assembly upside down. Insert axle rod throug[...]

  • Page 16

    17 Control Panel and Upper Firebox Supports Stand cart upright. In front, fit control panel betweenleft and right legs. Insert #10-24x2" screws to hold panelin place. Place upperfirebox supports onto screws makingsure angleside is facing the front and attach with #10-24 flange nuts, In back, attach upperfireboxsupport with #10-24x2" screw[...]

  • Page 17

    Heat Shield Attach heat shield with #10-24x1/2" screws and#10-24flange nuts. HeatShield 27 27 #10-24Xl/2" Screw Qty. 2 13 #10-24Flange Nut Qty. 2 Tank Retainer Insert tank retainer into side brace and securewith wing screw. 30 Wing Screw Qty. 1 S Retainer 464810408 • 17[...]

  • Page 18

    Burner, Firebox and Control Knobs Place burner assembly into firebox (A). Fasten the burnerassembly to the firebox using 5ram fiber washers and #10-24x 1/2" machine screws. Place fireboxonto upper fireboxsupports with burner tubes below heat shield.Makesure burner tubes are correctly engaged. If burneris not leveled from left to right,adjustth[...]

  • Page 19

    Shelves Insert mounting brackets into side shelfsupports with #10-24x1/2"screws (A). Attach backof leg with 1/4"-20x1-1/4"screws and!/4"-20 flange nuts, Do not fully tighten. Attach mounting bracketsto front of leg with 1/4"-20x1/2"screws (B). Fullytightenall screws. Repeat above steps to attach side burnershelf to car[...]

  • Page 20

    Sideburner Attach sideburner valvewith #8-32x3/8" machine screws (A). Attach sidebumerpanwith #8x3/8" self-tap screws and 5mm ID 9mm OD fiber washers. Place sideburner into shelf(B). Makesure valve is inside sidebumer tube.Attach sideburner with wing nut and 5mm ID 9mm OD fiber washer. Insert one end of burnerclip into hole in sidebumer t[...]

  • Page 21

    27 Lower Firebox Hinges Attach lower hinges to backof firebox using #10-24x1/2"screws, 5ram fiber washers and #10-24 flange nuts. The centerflat portion of the hingeshould be at the bottom (see inset). #10-24x1/2" Screws Qty. 4 34 5mm Fiber Washers 13 Qty. 8 13 #10-24Flange Nut Qty. 4 27 Lid Handle and Upper Hinges Attach handle to lid wi[...]

  • Page 22

    Lid Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins (See inset ). 11 Hitch Pins Qty. 2 10 Hinge Pins Qty. 2 Heat Diffuser Place heat diffuser over screws in firebox. Heat Diffuser 22. 464810408[...]

  • Page 23

    Cooking Grate Place grate into firebox. Cooking Grate Swing Away } Insert ends of Swing Away pivotwire into holes in sidesof grill lid. Insert ends of Swing Away legwire into holes in sidesof firebox. NOTE: Pivotand legwires, runningside-to-side, should be under wires running front-to-back. If pivotand leg wiresare on top, Swing Away is installedup[...]

  • Page 24

    Grease Cup Clip and Grease Cup Hang grease cup clip from bottom of fireboxand place grease cup into grease cup clip. CAUTION FaUure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage, Grease Cup Clip Grease Cu LP Tank LP tank is sold separately. Useonly with an OPD (over-fillpr[...]

  • Page 25

    Troubleshooting EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. , Damaged hose. , Turn off gas at LP tank. If hose is cut or cracked,replace Gas leaking from cracked/cut/burned valve/hose/regulator. See LP TankLeak Test and Connecting hose. Regulator To The LPTank. Gas leaking from LP , M[...]

  • Page 26

    Burner(s) will not light using ignitor. Troubleshooting (continued} , Push-button sticks at bottom.. Burner(s) will not match light. Suddendrop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP tank. Oneburnerdoes not light from other burner(s). , Sparking between i[...]

  • Page 27

    Troubleshooting - Electronic ignition , Battery not installed properly. SECTION I No sparks appearat any electrodes when ignition buttonis pushed; no noise can be heardfrom spark module. SECTION II No sparks appearat any electrodes when ignition switchis pushed; noise can be heardfrom spark module. . Dead battery. . Buttonassembly not . installedpr[...]

  • Page 28

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