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Kawasaki 840641 manual

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Table of contents for the manual

  • Page 1

    80 AMP WIRE FEED ARC WELDER INSTRUCTION MANUAL COMPONENT #840641 FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1-800-590-3723 Printed in China THIS MANUAL CONT AINS IMPORT ANT INFORMA TION REGARDING SAFETY , OPERA TION, MAINTENANCE AND STORAGE OF THIS PRODUCT . BEFORE USE, READ CAREFULL Y A[...]

  • Page 2

    C C O O N N G G R R A A T T U U L L A A T T I I O O N N S S ! ! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly car[...]

  • Page 3

    W W O O R R K K A A R R E E A A E E n n s s u u r r e e t t h h e e w w o o r r k k a a r r e e a a i i s s c c l l e e a a n n o o f f d d e e b b r r i i s s a a n n d d o o t t h h e e r r f f o o r r e e i i g g n n m m a a t t e e r r i i a a l l t t h h a a t t m m a a y y i i g g n n i i t t e e o o r r e e x x p p l l o o d d e e u u p p o [...]

  • Page 4

    T T O O O O L L U U S S E E A A N N D D C C A A R R E E D D o o n n o o t t u u s s e e t t h h e e a a r r c c w w e e l l d d e e r r i i f f t t h h e e p p o o w w e e r r s s w w i i t t c c h h d d o o e e s s n n o o t t t t u u r r n n “ “ o o n n ” ” o o r r “ “ o o f f f f ! ! ” ” Any equipment that cannot be controlled wi[...]

  • Page 5

    M M a a k k e e s s u u r r e e t t h h e e c c o o n n t t e e n n t t s s o o f f c c l l o o s s e e d d c c o o n n t t a a i i n n e e r r s s a a r r e e k k n n o o w w n n a a n n d d s s t t e e p p s s a a r r e e m m a a d d e e t t o o p p r r o o p p e e r r l l y y v v e e n n t t i i l l a a t t e e o o r r f f l l u u s s h h t t h [...]

  • Page 6

    L L O O C C A A T T I I O O N N Position the Arc W elder on a secure level sur face in a dry location where there is free circulation of clean air . Ensure all air passages are clean and free of obstruc- tions. Blocked air passages can cause the Arc W elder to overheat. U U N N P P A A C C K K I I N N G G All welding accessories (except for the wel[...]

  • Page 7

    A A S S S S E E M M B B L L E E W W E E L L D D I I N N G G H H E E L L M M E E T T : : 1. Position the headgear inside the helmet. Assemble the helmet by inserting the stud screw through the headgear and helmet into the tension nut. DO NOT tighten the tension nut at this time. 2. Position the adjustment arms on both sides of the helmet. Place the [...]

  • Page 8

    B B R R I I N N G G I I N N G G W W E E L L D D I I N N G G W W I I R R E E T T H H R R O O U U G G H H T T H H E E T T O O R R C C H H H H E E A A D D 10. T urn the torch handle nozzle (7) counterclockwise and pull to remove. 11. T urn contact tip (8) counterclockwise and remove. 1 2. Lay tor ch sheath out in a straight line so the flux-core wire [...]

  • Page 9

    W W E E L L D D I I N N G G T T I I P P S S • Make sure you move the tor ch across the weld at the proper speed. Y ou want the weld metal to flow smoothly onto the work piece. If the bead is too high or too wide, your speed is too slow . If the bead is too narrow , your speed is too fast. • If the flux-core wire is burning up before leaving the[...]

  • Page 10

    17 W W E E L L D D I I N N G G P P O O S S I I T T I I O O N N S S Welding positions can be categorized into four basic types: flat, horizontal, vertical, and overhead. Welding in the flat position is the easiest of all the different types because welding speed can be increased and the molten metal has a less tendency to run, better penetration can[...]

  • Page 11

    19 T T R R O O U U B B L L E E S S H H O O O O T T I I N N G G C C H H A A R R T T – – W W E E L L D D E E R R S S Y Y M M P P T T O O M M P P O O S S S S I I B B L L E E C C A A U U S S E E S S ( ( S S ) ) C C O O R R R R E E C C T T I I V V E E A A C C T T I I O O N N 20 No Output 1. Duty cycle exceeded 2. Poor work clamp connection 3. Defect[...]

  • Page 12

    S S P P E E C C I I F F I I C C A A T T I I O O N N S S S S P P E E C C I I F F I I C C A A T T I I O O N N S S Input 120V 60 Hz 20A No Load Output 28V AC Rated Output 19.5V AC 62A (Min./Max.) 21.2V AC 80A Duty Cycle 20% @ 62A / 10% @ 80A O O T T H H E E R R C C O O N N S S U U M M E E R R D D O O - - I I T T - - Y Y O O U U R R S S E E L L F F ( ([...]

  • Page 13

    23 E E x x c c l l u u s s i i o o n n s s This warranty does not cover parts damaged due to normal wear , abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failu[...]