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Hoshizaki DCM-500BWH manual

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  • Page 1

    Hoshizaki “A Superior Degr ee of Reliability” www .hoshizaki.com Models DCM-500BAH DCM-500BWH Cubelet Icemaker/Dispenser Hoshizaki America, Inc. Number: 71285 Issued: 7-8-2008 Revised: 7-28-2010 PA RT S L I S T ®[...]

  • Page 2

    CONTENTS A uxiliar y Codes ...................................................................................................................... 3 Note About Or der ing P ar ts .................................................................................................... 3 Material Abbr eviations .............................................[...]

  • Page 3

    A uxiliar y Codes DCM-50 0BAH T -0 (C) March 2008 T -0 (E) May 2008 T -1 October 2008 U-0 January 2009 U-1 August 2009 V -0 January 20 1 0 V -2 May 20 1 0 V -3 June 20 1 0 V -4 Jul y 20 1 0 DCM-50 0BWH T -0 (E) Ma y 2008 T -1 October 2008 U-0 Apr il 2009 U-1 September 2009 V -0 Februar y 20 1 0 V -1 Apr il 20 1 0 V -2 May 20 1 0 V -3 June 20 1 0 V [...]

  • Page 4

    Mater ial Abbre viations ALUMINUM AL = Aluminum COPPER CU = C opper PLAS TIC ABS = Acrylonitrile -butadiene - styrene A C = P oly acetal EPP = Expanded P olypr op ylene EV A = Eth ylene vinyl acet ate P A = P oly amide = Nylon PC = P oly carbonate PE = P oly eth ylene PES = P oly ester PETP = P oly eth ylene t erephthalat e = T etlon PP = P olypr o[...]

  • Page 5

    A. Ice Dispenser A ssembl y 1/2 DCM-50 0B AH T -0 to V -4 1a 1 1 0 B D E E1 F 4 6 7 8 9 1 1 1 2 1 3 1 4 23 22 24 1 4a 31 32 K1 K J1 J L1 L M N 5a 5 1 5 1 5a 1 8 1 8a 21 21a 20 20a 1 9 1 9a 1 7 3 2a 2 9a 1 2a F1 G1 G G2 35 35a 33 34 1 6 1 6a 1 6b 5[...]

  • Page 6

    A. Ice Dispenser A ssembl y 2/2 DCM-50 0B AH T -0 to V -4 30 29 H 1 H 27a 27 26a 28b 26 C 28 28a 25 25a 30 29 26a 28b 26 C 28 28a T -0 to V -2 V -3 and later 26b See "M. F rame Assembl y ," items 6 and 6a. 6[...]

  • Page 7

    Title: A. Ice Dispenser Assembl y Model: DCM-50 0BAH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 (C) T -0 (E) T -1 U-0 U-1 V -0 V -2 V -3 V -4 B Refrigeration Cir cuit 227 494A02 1 1 1 1 - 2A591 6A0 1 1 1 - 2A591 6A02 1 C Icemaking Unit 3A0623A04 1 1 1 1 1 1 1 D W ater Cir cuit 2A0395A03 1 1 1 1 1 - 2A5455A0[...]

  • Page 8

    Title: A. Ice Dispenser Assembl y Model: DCM-50 0BAH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 (C) T -0 (E) T -1 U-0 U-1 V -0 V -2 V -3 V -4 8 Grounding Scr e w 433304-02 1 1 1 1 1 1 1 9 Spout 1 03329G0 1 1 1 1 1 1 1 1 9a Thumbscrew 415949G1 1 3 3 3 3 3 3 3 1 0 Pac king (A) Spout 4271 95-0 1 1 1 1 1 1 1 1 [...]

  • Page 9

    Title: A. Ice Dispenser Assembl y Model: DCM-50 0BAH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 (C) T -0 (E) T -1 U-0 U-1 V -0 V -2 V -3 V -4 31 Plug Housing 03-09-2021 4A4002-0 1 2 2 - 31 91 -4P -20 1 41 2832-05 1 1 1 1 1 32 Air Filter 208283G03 1 1 1 1 1 1 1 33 Bushing OCB-500 428394-02 1 1 34 Wire Saddle[...]

  • Page 10

    A. Ice Dispenser A ssembl y 1/2 DCM-50 0B WH T -0 to V -4 1a 1 B D E E1 3 6 7 1 0 21 23 22 1 3 1 3a 31 G1 G G2 J1 J K1 K L1 L M N 1 4 1 4a 1 7 1 7a 20 20a 1 6 1 8 1 8a 2 9 5 8 1 1 1 2 4a 4 8a 1 1a 1 9 1 9a F F1 33 25 32 32a 25 1 5 1 5a 1 5b 1 0[...]

  • Page 11

    30 29 26a 28b 26 C 28 28a A. Ice Dispenser A ssembl y 2/2 DCM-50 0B WH T -0 to V -4 H 1 H 24 24a 30 29 27a 27 26a 28b 26 C 28 28a T -0 to V -2 V -3 and later 26b See "M. F rame Assembl y ," items 6 and 6a. 1 1[...]

  • Page 12

    Title: A. Ice Dispenser Assembl y Model: DCM-50 0BWH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 T -1 U-0 U-1 V -0 V -1 V -2 V -3 V -4 B Refrigeration Circuit 2A2399A0 1 1 1 1 - 2A591 7A0 1 1 1 1 - 2A591 7A02 1 C Icemaking Unit 3A0623A04 1 1 1 1 1 1 1 D W ater Circuit 2A0395A03 1 1 1 1 1 - 2A5455A0 1 1 1 E Con[...]

  • Page 13

    Title: A. Ice Dispenser Assembl y Model: DCM-50 0BWH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 T -1 U-0 U-1 V -0 V -1 V -2 V -3 V -4 1 0 Gasket 429758-0 1 2 2 2 2 2 2 2 1 1 Spout (B) 208807 -0 1 1 1 1 1 1 1 1 1 1a Thumbscrew 415949G1 1 4 4 4 4 4 4 4 1 2 Pac king (B) Spout 4271 96-0 1 1 1 1 1 1 1 1 1 3 Rear P[...]

  • Page 14

    1 0 4a 4 2 3 5a 5 6a 6 7a 7 8 9 1 1 1 2 1 3 1 5a 1 4 1 5 1 6 1 7 1 9 21 20 25 22 23 23a 1 8 26 1a 1 1b 1c 24 26 26 27 27 B. Refr ig eration Cir cuit DCM-50 0B AH T -0 to V -0 1 4[...]

  • Page 15

    B. Refr ig eration Cir cuit DCM-50 0B AH V -2 to V -4 1 0 4a 4 2 5a 5 6a 6 7a 7 8 9 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 9 21 20 25 22 1 8 26 24 26 26 1a 1 1b 1c 1e 1d 26 28 27 1 5[...]

  • Page 16

    Title: B. R efriger ation Circuit Model: DCM-500BAH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 to V -1 V -2 V -3 V -4 1 Compr essor RS43C2E-C AA -219 4A2300-0 1 1 - RST45C1E-C AA-202 4A4479-0 1 1 1 1a Grommet 434403-0 1 4 - 4A2593-0 1 4 4 1b Spacer 434404-0 1 4 - 4A2595-0 1 4 4 1c Bolt 8×45 437889-0 1 4 4 4 [...]

  • Page 17

    Title: B. R efriger ation Circuit Model: DCM-500BAH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 to V -1 V -2 V -3 V -4 23 P r essure S witch Bracket GS 434938-0 1 1 - 23a T2 Scr ew 4×8 7P31 -0408 1 - 24 Insulation T ube L=150 7762-2646 1 1 1 25 Bushing SB-562-7 420470-09 1 1 1 26 Cab le Tie CV -1 50 891 1 -0 [...]

  • Page 18

    B. Refr ig eration Cir cuit DCM-50 0B WH T -0 to V -0 4a 4 2 3 6 7 5 1 1a 1 0 1 1 1 7 1 6 1 6a 24 1 4 1 5 1 2 1 3 20 21 1 8 24 22 23 23a 1 9 24 1a 1 1b 1c 25 8 24 9 24 26 26 1 8[...]

  • Page 19

    B. Refr ig eration Cir cuit DCM-50 0B WH V -1 to V -4 4a 4 6 7 5 1 0 1 1 1 7 1 6 1 6a 1 5 1 2 1 3 20 1 9 24 1a 1 1b 1c 8 9 24 26 22 1d 1e 2 21 1 8 26 24 1 9 24 27 24 25 1 4 1 4a 1 9[...]

  • Page 20

    Title: B. R efriger ation Circuit Model: DCM-500BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -0 V -1 to V -3 V -4 1 Compr essor RS43C2E-C AA -219 4A2300-0 1 1 - RST45C1E-C AA-202 4A4479-0 1 1 1 1a Grommet 434403-0 1 4 - 4A2593-0 1 4 4 1b Spacer 434404-0 1 4 - 4A2595-0 1 4 4 1c Bolt 8×45 437889-0 1 4[...]

  • Page 21

    Title: B. R efriger ation Circuit Model: DCM-500BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -0 V -1 to V -3 V -4 24 Cab le Tie 891 1 -0 1 50 15 1 0 1 0 25 Insulation T ube L=150 77 62-2646 1 1 1 26 Access V alv e 457729-0 1 2 2 2 27 Insulation T ube L=40 77 62-1 020 1 1 21[...]

  • Page 22

    C. Icemaking Unit DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: C. Icemaking Unit Model: DCM-500BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -4 P Evaporat or Assembly HS-20 1 3 2A1205A03 1 P1 Bolt 4A1 989-0 1 4 1 Gear Motor C ov er 3A4584-0 1 1 1a Hex Bolt Assembl y (LF) 5×1 2, SS 7B0[...]

  • Page 23

    D . W ater Cir cuit DCM-50 0B AH, DCM-50 0B WH T -0 to V -2 1a 1 4a 4 3a 3 1 1 1 2 1 3 1 4 1 6 1 7 1 8 9 1 9 1 0 1 0a 1 5 1 5a 32 31 27 24 34 2 5a 5 6a 6 7a 7 8 9 3a 3 8 9 1 5 1 5a 30 33 20 1 8 21 30 29 30 22 30 23 30 28 36 20 30 33 25 26 34 34 35 2 23[...]

  • Page 24

    D . W ater Cir cuit DCM-50 0B AH, DCM-50 0B WH V -3, V -4 3a 3 1 3 1 4 2 1a 1 4a 4 1 1 1 2 1 6 1 7 1 9 36 1 5 1 5a 9 31 27 24 36 6a 6 8 9 1 5 1 5a 36 20 37 9 1 8 23 36 28 36 38 36 25 26 36 35 2 3a 3 20 36 20 36 39 36 24[...]

  • Page 25

    Title: D . Wat er Cir cuit Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -2 V -3 V -4 1 W at er Supply Pipe 2A0680G0 1 1 1 1a T2 Screw 4×8 7P31 -0408 2 - FT Screw 4×8, SS 7F32-0408 2 2 W asher 4A0867 -0 1 2 2 3 W at er V alve (Inlet and Dispense) S-30 4A0865-0 1 2 2 3a T2[...]

  • Page 26

    Title: D . Wat er Cir cuit Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -2 V -3 V -4 28 Vinyl Hose L=330 7725-1 923 1 - L=320 1 29 Vinyl Hose L=205 7725-1 923 1 - 30 Hose Clamp 2338 HC 953 4A20 1 7 -0 1 1 0 - 31 Hose Clamp 2326 HC 672 4A20 1 7 -05 1 1 32 Hose Clamp 2330 HC[...]

  • Page 27

    E. Control Bo x A ssembl y DCM-50 0B AH, DCM-50 0B WH T -0 to U-0 1 2a 2 4 6a 1 0 1 0a 3a 3 5 6 7a 7 8 9 1 4 1 7 1 8 1 9 20 22 23 24 1 6 1 6a 1 6b 25 30a 30 29 28 27 26 1 2 1 2a 1 1 1 1a 1 3 1 3a 1 5a 1 5 21 1 9 23 24 27[...]

  • Page 28

    E. Control Bo x A ssembl y DCM-50 0B AH, DCM-50 0B WH U-1 to V -2 2a 2 4 6a 1 0 1 0a 3a 3 5 6 7a 7 8 9 1 4 1 7 1 8 1 9 20 22 31 24 23 30a 30 29 25 28 26 1 2 1 2a 1 1 1 1a 1 3 1 3a 1 5a 1 5 21 1 9 24 23 1 28[...]

  • Page 29

    E. Control Bo x A ssembl y DCM-50 0B AH, DCM-50 0B WH V -3, V -4 1 2a 2 4 1 0 1 0a 3a 3 5 6a 6 7a 7 8 9 1 4 1 8 1 9 1 7 20 22 31 24 23 30a 30 29 25 28 26 1 2 1 2a 1 1 1 1a 1 3 1 3a 21 1 7 23 24 2a 21 29[...]

  • Page 30

    Title: E. Contr ol Bo x Assembl y Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to U-0 U-1 V -0 V -1 V -2 V -3 V -4 1 Control Bo x (for mounting hardw are , see item E1 in "A. Ice Dispenser Assembly .") 2A1 638G0 1 1 - 2A261 4G0 1 1 - 2A261 4G02 1 - 2A5458-02 1 2 Contr[...]

  • Page 31

    Title: E. Contr ol Bo x Assembl y Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to U-0 U-1 V -0 V -1 V -2 V -3 V -4 23 4P Plug Housing 31 91 -04P 41 2832-05 2 2 2 2 24 3P Plug Housing 31 91 -03P 41 2832-06 2 2 2 2 25 6P Plug Housing 31 91 -06P 41 2832-03 1 1 1 1 26 9P Plug Housi[...]

  • Page 32

    F . F ront P anel Assembl y DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: F . F r ont P anel Asseembly Model: DCM-500BAH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 T -1 U-0 U-1 to V -4 1 F ront P anel Assembly (B) (includes items 2 thr ough 5a) 3A4998G0 1 1 1 - 3A4998G02 1 2 F ront P anel (A) [...]

  • Page 33

    G. Middle F ront F r ame A ssembl y DCM-50 0B AH T -0 (C) Title: G. Middle F ront F rame Assembly Model: DCM-500BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 (C) T -0 (E) to U-0 U-1 to V -4 1 Middle F ront F rame SS 2A2609G0 1 1 - 2A47 48G0 1 1 1 2 Roc k er Switch 4A2957 -0 1 1 - 4A0558-0 1 1[...]

  • Page 34

    H. Shut t er Assembl y DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 1 1 0 2a 2 6b 5 6a 3a 3b 3 4 6 7 8 9 1 1 1 2 1 3 1 4 1 5 6a 6b 8b 8a 1 5 34[...]

  • Page 35

    Title: H. Shutt er Assembl y Model: DCM-50 0AH, DCM-50 0BWH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -4 1 Base-Shut t er SS 3A1 81 7 -0 1 1 2 Base (B)-Shut t er SS 3A1 762-0 1 1 2a T russ Head Screw 4×8, SS 7C32-0408 2 3 Solenoid 3U0095-0 1 1 3a T russ Head Screw 4×1 2, SS 7C32-041 2 4 3b Solenoid [...]

  • Page 36

    J . Gear Motor A ssembl y (A gitator) DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: J. Gear Motor Assembl y (A gitator) Model: DCM-500BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -4 1 Gear Motor 2U0080-0 1 1 1a Flat Head Screw 4×6, SS 7C22-0406 4 2 Joint 429764-0 1 1 3 Brack et (B1)-G[...]

  • Page 37

    K. Gear Motor Assemb l y (Dispense) DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: K. Gear Mot or Assembl y (Dispense) Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 to V -4 1 Gear Motor 2U0080-03 1 1a Flat Head Screw 4×6, SS 7C22-0406 4 2 Joint 4297 64-0 1 1 3 Brack et (A3)-Gear [...]

  • Page 38

    L. Bin A ssembl y DCM-50 0B AH, DCM-50 0B WH T -0 to V -2 Title: L. Bin Assembl y Model: DCM-50 0BAH, DCM-50 0BWH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 to V -2 V -3 V -4 Q Bin T op Assemb ly 3A1 565A0 1 1 1 Q1 T r uss Head Scre w 4×1 0, SS 7C32-041 0 7 7 1 Bin-F oamed 1 03687G0 1 1 1 2 Barrier 2A2008G0 [...]

  • Page 39

    M. F r ame Assemb ly DCM-50 0B AH, DCM-50 0B WH T -0 to V -2 1 2a 2 4a 4 3a 3 5a 5 6a 6 7a 7 8a 8 M. F r ame Assemb ly DCM-50 0B AH, DCM-50 0B WH V -3, V -4 1 4a 4 6a 6 8a 8 1 0a 1 0 1 6a 1 6 1 5a 1 5 1 4a 1 4 1 3a 1 3 1 2a 1 2 1 1a 1 1 1 7a 1 7 1 7a 1 7 9a 9 39[...]

  • Page 40

    Title: M. F rame Assemb ly Model: DCM-50 0BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -2 V -3 V -4 1 Base GS 3A061 4G0 1 1 - 3A5637G0 1 1 2 F ront F rame GS 2A0665G0 1 1 - 2a F T Scre w 4×8, SS 7F32-0408 3 - 3 Rear F rame GS 2A0666-0 1 1 - 3a F T Scre w 4×8, SS 7F32-0408 3 - 4 Separa[...]

  • Page 41

    N. L abel Location DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 1 2 4 3 5 6 7 8 9 1 0 1 1 1 2 1 3 1 5 1 4 1 3 41[...]

  • Page 42

    Title: N. Label Location Model: DCM-50 0BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -0 V -1 to V -4 1 Label-Air Filt er DCM-50 0BAH 4261 77 -0 1 1 1 2 T ag-Warning Electrical Connection 435005-0 1 1 1 3 Caution Label (J) 4391 49-0 1 1 1 4 Instruction Sheet-Bin Cov er 446463-0 1 1 1 5 L[...]

  • Page 43

    P . Evapor at or Assemb ly DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 1 2 4 3 8 7 5a 5 5b 9a 9b 9 6 See items 29 and 30 in "A.Ice Dispenser Assembly" See item P1 in "C . Icemaking Unit" See item 5 in "A. Ice Dispenser Assembly" 43[...]

  • Page 44

    Title: P . Ev aporator Assembl y Model: DCM-50 0B AH, DCM-500BWH Inde x No . Description Material or Model Number Part Number Requir ed Number T -0 T -1 U-0 U-1 V -0 V -1 V -2 to V -4 1 Coupling-Spline 4A3204-0 1 1 1 1 1 2 Housing (for mounting hardw are , see item P1 in "C .Icemaking Unit") 2A0947G0 1 1 1 1 1 3 "O" Ring 7 61[...]

  • Page 45

    Q . Bin T op A ssembl y DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: Q. Bin T op Assembly Model: DCM-500BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -4 1 Cov er -Bin T op SS 2A1 716G0 1 1 2 P ro ximity Switch 4A2033-0 1 1 2a Thumbscre w 415949G08 2 3 Bushing 420470-07 1 4 Hinge SS 3A0[...]

  • Page 46

    R. A ccessories & P ac kaging DCM-50 0B AH, DCM-50 0B WH T -0 to V -4 Title: R. Accessories & P ackaging Model: DCM-500BAH, DCM-50 0B WH Inde x No . Description Material or Model Number P ar t Number Requir ed Number T -0 to V -4 1 Instruction Manual 91A2EE1 0C 1 P ac kaging 1A0 1 90G02 46[...]