Honeywell S9361A manual

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Table of contents for the manual

  • Page 1

    INST ALLA TION INSTRUCTIONS 69-2076-01 S9360A, S9361A, S9370A, S9371A Integrated Boiler Controllers APPLICATION These integra ted boiler cont rol modules prov ide ignition sequence , flame monitorin g and safet y shutof f for either intermittent pilo t spark ignition or direct hot surface ignition heating systems. They a lso provide limit r ated wa[...]

  • Page 2

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 2 Fig. 1. S936X In tegrated Boiler Controller , dimensions in in. (mm). Electrical Ratin gs: Line V oltag e: 120 V ac, 60 Hz (220 V ac, 50 Hz on speci fic model numb ers). T ransformer: Nominal 24 V ac (maximum 30 V ac, minimum 18 V ac). 5.0 V A plus external loads (gas valv[...]

  • Page 3

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 3 69-2076—01 T able 1. Recom mended Igniti on Cables. T ransformer Requireme nt: Add curren t ratings of module, pil ot valve, main valve , vent da mper and any othe r compone nts o f the con trol system to deter mine transfor mer size require ment. Approvals: V aries with cont rol mode[...]

  • Page 4

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 4 WARNING Fire or Explosi on Hazard. Can cause seve re injury , death or property damage. 1. The modu le can malfun ction if it gets wet, leading to ac cumulation of explo sive gas. • Never ins tall wh ere water ca n flood, drip or condense on module. • Never try to use [...]

  • Page 5

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 5 69-2076—01 Fig. 3. Align module with slo ts in control box. Wire the Syst em WARNING Electrical Shock Hazard. Can cause seve re injury , death or property damage. Disconnect the power su pply before making wir ing connections to preve nt electrical shock or equipment dama ge. Check th[...]

  • Page 6

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 6 NOTE: Cable length must be 36 in. (0.9 m) or less. The cable mus t not be in co ntinuous c ontact with a metal surface or spark voltage w ill be greatly reduced. Use c eramic or plastic standoff insulators as re quired. 1. Connect on e end of the cable to the male quick-co[...]

  • Page 7

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 7 69-2076—01 Fig. 4. S park Ignition W iring (S936X). M24216 CIRCULA TOR SP ARK IGNITER FLAME SENSE INDUCER L1 L2 GND GND 24 V AC TRANSFORMER DAMPER ENVIRACOM DIAGNOSTIC SENSOR 1 SENSOR 2 ENVIRACOM DISPLA Y GAS CONTROL MV PV PV/ MV PRESSURE SWITCH LIMIT SWITCH OPTIONAL DEPENDING ON CONF[...]

  • Page 8

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 8 Fig. 5. Hot Surf ace Ignition W iring (S937X). Common Connectors SENSOR 1 SENSOR 2 GAS CONTROL MV MV PRESSURE SWITCH LIMIT SWITCH M24218 ENVIRACOM DISPLA Y ENVIRACOM DIAGNOSTIC 24 V AC TRANSFORMER L2 L1 GND FLAME SENSE HOT SURF ACE IGNITER CIRCULA TOR INDUCER GND T able 3.[...]

  • Page 9

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 9 69-2076—01 a Indicates optio nal connection b ased on configura tion. HSI Model Specific Co nnectors In addit ion to the com mon connectors lis ted above, T able 4 identi fies conn ectors avai lable on th e HSI model board assemblies. a Indicates optio nal connection b ased on configu[...]

  • Page 10

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 10 T able 5. Spark Model Specif ic Connec tors. a Indicates optio nal connections bas ed on configur ation. T able 6. Pin Confi guration. T emperature Control T emperatur e control s etpoint on t he module can be adjusted as de scribed in the fo llowing sections. Som e modul[...]

  • Page 11

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 1 1 69-207 6—01 “SP_” Setpoint. “Df_” Setpoint Differential (se lect models). “°F_” Degrees Fahrenheit Then press th e UP or DOW N button unt il the parameter has reached t he desired valu e. After 60 seconds wit hout any button inputs, the control will autom atically retur[...]

  • Page 12

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 12 Mounting Sensor and Thermowell The remote upper temperature senso r is installed in an immersion well (Fig. 8) that extends int o the supply w ater side of the boiler. Immersion Well Fitting The immersion well must snugly f it the sensing bu lb for good thermal re sponse.[...]

  • Page 13

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 13 69-2076 —01 Fig. 10. Operat ing Sequence. IGNITION SEQUENCE IDLE ALL OUTPUTS OFF CHECK LEAKA GE/ SET FLAME BIAS WAIT LIMIT SWITCH CLOSE CHECK DAMPER/ PRESSURE SWITCH OPEN DRIVE DAMPER/ INDUCER WAIT FOR SWITCH CLOSE PREPURGE SPARK TURN PILOT VALVE ON CHECK FLAME PRE-TRIAL SOFT LOCKOUT[...]

  • Page 14

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 69-2076— 01 14 T ROUBLESHOOTING IMPORT ANT 1. The following service procedures a re provided as a general g uide. Follow ap pliance manufac - turer ’s service instruction s if available. 2. On lockout and re try models, m eter reading s between gas cont rol and ignitio n module must b[...]

  • Page 15

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS 15 69-2076 —01 T able 7. Error Codes. Segment Display Definitio n Pressure Switch failed to open (contacts stuck clo sed). Flame sens ed out of nor mal sequenc e (before ope ning gas va lve or after closing gas valve). Flame sens ed during pre purge (befor e gas valve sig naled opened )[...]

  • Page 16

    S9360A, S9361A, S9370A, S9371A INTEGRATED BOILER CONTROLLERS Automation and Cont rol Solution s Honeywell Internatio nal Inc. Honeywell Limited-H oneywell Limitée 1985 Douglas Dr ive North 35 Dynamic Drive Golden Valley, MN 55 422 Toronto, Ontario M1V 4Z9 customer.hone ywell.com ® U.S. Regi stered T rademark © 2007 Hone ywell Internat ional Inc.[...]