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Honeywell HA40 manual

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Table of contents for the manual

  • Page 1

    HA40 4-Channel Contr oller T echnical Man ual ALARM 1 ALARM 2 ALARM 3 COMMON LEVEL ALARMS KEYP AD CAL IN PROGRESS FA UL T ALARM Magnetic Keypad (Key pa d buttons behind door) HA40 Display & Alarm Controller ST AT US LED's Quad Channel Edit Alarm Reset Next 219995 Classified to CS A C22.2 NO. 152 for combustibles detection. Class I, DI V. 2[...]

  • Page 2

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual i Safety W arning Read and understand contents of this manual prior to operation. Failure to do so could result in serious injury or death. IMPOR T ANT SAFETY The f ollowing ter ms and symbols are used in this manual to aler t the operator of impor tant instrument operating issue[...]

  • Page 3

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual ii T ab le of Contents Safety �����������������������������������������������������������������������������������?[...]

  • Page 4

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual iii 2 Operation 2 Operation ������������������������������������������������������������������������������������[...]

  • Page 5

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual iv 3 Motherboard Interface PCB 3 Motherboard Interface PCB �������������������������������������������������������������������������?[...]

  • Page 6

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 1-1 1 General Description[...]

  • Page 7

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 1-2 1 General Description The Honeyw ell Analytics HA40 Quad Channel Controller is designed to display , and control alar m e vent switching f or f our inputs. Inputs are typically v oltage or 4-20mA current from transmitters , monitors or other analog output devices . The HA40 i[...]

  • Page 8

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 1-3 1�1 Data Displa y Screens The HA40 Controller offers three modes f or displa ying monitored data, shown in Figure 1-4. Figure 1-4. Data Display Scr eens 1�2�1 Engineering Unit Screen Th e E ngi ne erin g U ni t s cre en sh ow n i n Fi gur e 1- 4 all o ws eac h cha nne l[...]

  • Page 9

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 1-4 The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral po wer supply . Optional f eatures, and e xternal de vices such as remote transmitters , increase pow er consumption as descr ibed belo w: Discrete Rela y PCB option; add 1.5 watt. • 4-20mA Output PCB opt[...]

  • Page 10

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 1-5 1�3�6 Housings / Installation Categories *NEMA 4X wall mount. DIV 2 Groups A,B,C ,D; Categor y II and • po llu tio n d egre e 3 ; NE MA 4X ; IP 66* NEM A 7 wal l m oun t for DI V 1 & 2 Groups B,C ,D; includes • o-r ing in door to satisfy NEMA 4 rating.*Includes st[...]

  • Page 11

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-1 2 Operation[...]

  • Page 12

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-2 2 Operation The HA 40’ s graph ic L CD dis plays m oni tore d d ata. Th e 5- butto n ke ypad and the displa y ser v e as the system’ s operator interf ace. All HA40 conguration variables are entered using this operator interface through SETUP menus accessed by pressing[...]

  • Page 13

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-3 2�2 Changing Menu V ariables Using the Ke ypad Upon entering a menu, a pointer controlled by the Up/down arrows ke ys points to the selected variable . Some are simple YES/NO or ON/ OFF entries toggl ed by pressin g the Edit ke y . Othe rs, such as Chan nel ID and Eunits ?[...]

  • Page 14

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-4 2�2�3 F ault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus Alarm 1 , 2 and 3 ha ve identical menus . The only diff erence between each is that A1 front panel LED indicators are yellow while A2 and A3 are red. T ypical applications often hav e A1 set at a W ARN le vel, A2 at [...]

  • Page 15

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-5 Name / Eunits ASCII Data Fields The rst two items in this menu are for entering the 10 character channel Name and engineering unit ASCII elds. Name should describe the channel’ s data in user ter minology such as tag # or other description. Eunits should dene the u[...]

  • Page 16

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-6 2�2�5 Cal Setup Menu The CAL SETUP f eature suppor ts pushbutton calibration of zero and span v alues. This f eature should only be utiliz ed when there are no other zero/span controls within the monitoring system since it is inappropriate to calibrate a signal at more th[...]

  • Page 17

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-7 Unity Gain may be used at anytime to cancel incorrect calibrations and star t again. Unity means Offset = 0.00 and Gain = 1.00. Figure 2-6. Cal Flow Chart 2�3 System Configuration Menus Se ver al items needing conguration are not specic to any channel but aff ect the[...]

  • Page 18

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-8 Over Ride • menu allo ws entering one of the 16 different alar ms that will tr ip this rela y regardless of the V otes entr ies. There are f our alarms per channel and f our channels and any one of these alar ms may be used as the Over Ride. This f eature is useful when [...]

  • Page 19

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-9 2�3�4 Analog Setup Menu The system ANALOG SETUP menu allows setting the 12-bit A/D (analog to digital) counts and the 10-bit D/A (digital to analog) counts f or each of the fo ur channe ls. The liv e A/D count s v alue for the chan nel selected is also shown on the bottom[...]

  • Page 20

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-10 The Rela y 2 ACK menu item deter mines if standard rela y 2 may be ackno wledged by an Alar m Reset. ON causes an Alar m Reset to silence the hor n e v en though an alar m condition remains activ e. Figure 2-12. Horn/Acknowledge Menu 2�4 HA40 System Security Menu A 4-digit[...]

  • Page 21

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 2-11[...]

  • Page 22

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-1 3 Motherboar d Interface PCB[...]

  • Page 23

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-2 3 Motherboar d Interface PCB (P/N 10-0215) The HA40 Motherboard sho wn in Figure 3.2 is the interf ace between the Display / CPU assembly and all other system I/O devices . The Displa y / CPU assembl y attaches to the motherboard with 4-standoffs and connects via r ibbon cabl[...]

  • Page 24

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-3 U2 J1 S1 TP 1 S2 PS 1 U3 CR 5 2- AMP FU SE (5 x 2 0 mm ) U5 K2 K1 P3 J2 3 B T 2 B T 1 B T P1 P2 D2 D1 N/ C N/ O C RE LAY 1 N/ C N/ O C RE LA Y 2 + ALAR M - RE SE T DC PW R + SU PP LY - INPU T + OU TP UT - PO WE R AU X - Co mm on (0 -v ol ts ) 0010 -1 167 Re v C 2-Channe l Co [...]

  • Page 25

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-4 3�1�2 Optional Analog Input PCB (P/N 10-0221) T ransmitter input PCB option # 10-0298, shown in Figure 3-3, is av ailab le f or interf acing the HA40 to eld transmitters with 4-20mA or v oltage outputs (0-2 VDC max). TB1 & TB2 provide Channel 24VDC , HI and LO ter [...]

  • Page 26

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-5 K1, K2, K3, K4, K5 & K6 are programmable , as described in section 2.3.1 Figure 3-5. Optional Discr ete Relay PCB’ s (P/N 10-0222) 3�1�4 Optional 4-20mA Analog Output Board (P/N 10-0308) An optional 4-20mA analog output board, shown in Figure 3-6, ma y be added. Eac[...]

  • Page 27

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-6 3�2 MODBUS RS-232 / RS-485 Interface Option (P/N 10-0253) The 10-0253 Modbus option PCB add both RS-232 and RS-485 Modbus RTU slav e por ts. Figure 3-7 shows this optional PCB, which mounts to connectors on the upper right cor ner of the HA40 motherboard. TB1 pro vides two [...]

  • Page 28

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-7 Standard Rela y 1 12017 2 NA Standard Rela y 2 12018 2 NA Optional Rela y 1 12019 2 NA Optional Rela y 2 12020 2 NA Optional Rela y 3 12021 2 NA Optional Rela y 4 12022 2 NA Optional Rela y 5 12023 2 NA Optional Rela y 6 12024 2 NA Input F ault Rela y 12025 2 NA Read Only Reg[...]

  • Page 29

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-8 CHAN1 F A UL T CHAN1 ALARM1 CHAN1 ALARM2 CHAN1 ALARM3 CHAN2 F A UL T CHAN2 ALARM1 CHAN2 ALARM2 CHAN2 ALARM3 CHAN3 F A UL T CHAN3 ALARM1 CHAN3 ALARM2 CHAN3 ALARM3 CHAN4 F A UL T CHAN4 ALARM1 CHAN4 ALARM2 CHAN4 ALARM3 BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 BIT8 BIT9 BIT10 BIT1[...]

  • Page 30

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 3-9 Chan 1 Alar m 2 Divisor 41008 3 NA Chan 1 Alar m 3 Real 41009 3 NA Chan 1 Alar m 3 Divisor 41010 3 NA Chan 2 Zero Real 41011 3 NA Chan 2 Zero Divisor 41012 3 NA Chan 2 Span Real 41013 3 NA Chan 2 Span Divisor 41014 3 NA Chan 2 Alarm 1 Real 41015 3 NA Chan 2 Alar m 1 Divisor 4[...]

  • Page 31

    HA40 4-Channel Contr oller Re vision 1 (06/08) HA40 T echnical Manual 4-1 4 Enc losures[...]

  • Page 32

    HA40 4-Channel Contr oller Re vision 1 (06/08) HA40 T echnical Manual 4-2 4 Enc losures 4�1 HA40N4 NEMA 4X W all Mount Enc losure The HA40-01 wall mount NEMA 4X enclosure is shown in Figure 4-1. Non-metallic enclosures are not grounded b y metal conduit. For int ernal grou nd poi nts to be gro unde d to earth, the TB5 – GND termin al must ha ve[...]

  • Page 33

    HA40 4-Channel Contr oller Re vision (08/08) HA40 T echnical Manual 5-1 5 P ar ts List[...]

  • Page 34

    HA40 4-Channel Contr oller Re vision 1 (08/08) HA40 T echnical Manual 5-2 5 P arts List Base Units HA40N4 HA40 4 Channel in NEMA 4X Enclosure incl Magnetic K eypad f or nonintr usiv e control, 4-20mA HA40XP HA40 4 Channel in NEMA 7 Enclosure incl Magnetic K eypad f or nonintr usiv e control, 4-20mA I/O Options 10-0221-4 Quad 4-20mA Analog Input PCB[...]

  • Page 35

    HA40 4-Channel Contr oller Re vision (07/08) HA40 T echnical Manual 6-1 6 Specifications[...]

  • Page 36

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 6-2 5 Specifications Input power: 100-240 V AC , 50/60 Hz 24 VDC DC output power: 15 watts (internal supply) 50 watts (optional e xternal supply) Rela y output rating: 5A, 28 VDC or 250 V AC (resistiv e load) Optional rela y output rating 5A, 28 VDC or 250 V AC (resistiv e load)[...]

  • Page 37

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 7-1 7 W arranty[...]

  • Page 38

    HA40 4-Channel Contr oller Re vision 1 (07/08) HA40 T echnical Manual 7-2 Honeywell Anal ytics W arranty Statement Al l prod uct s are desi gne d and man uf actu red to the la tes t inte rnati ona lly recognized standards by Honeywell Analytics under a Quality Management System that is cer tied to ISO 9001. As such, this instr ument is warranted[...]

  • Page 39

    1998M0742 Rev 1 August 2008 © 2007 Honeywell Analytics Find out more www .honeywellanalytics.com Customer business center Americas Honeyw ell Analytics 404 Barcla y Boulev ard Lincolnshire, IL 60069 T el: +1 847 955 8200 T oll free: +1 800 538 0363 F ax: +1 847 955 8208 detectgas@honeyw ell.com Europe, Middle Easst and Africa Lif e Safety Distrib [...]