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Honeywell 4909 CPVC manual

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  • Page 1

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 70-82-25-19 Rev. 1 7/99[...]

  • Page 2

    ii 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 Copyright, Notices, and Trademarks Printed in U.S.A. – © Copyright 1999 by Honeywell Inc. Revision 1– 7/99 While this inform at ion is presented in good fait h and believed t o be accurate, Honeywell disclaim s t he im plied war r ant ies of merchantabilit y an[...]

  • Page 3

    7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual iii A bout This Document Abstract The purpose of this document is to support the installation operation and m aintenance of the 4909 CPVC Conductivity Cell Remov al/Insertion Assem bly. Revision Notes The following list provides notes concerning all revisions of this d[...]

  • Page 4

    iv 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 Organization Telephone Address Honeywell TAC 1-800-243-9883 Voice 1100 Virginia Drive Fort Washington, PA 19034[...]

  • Page 5

    7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual v Contents 1. INTRODUCTION ....................................................................................................1 1.1 Overview ...............................................................................................................................[...]

  • Page 6

    vi 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 4. MA INTENA NCE A ND REPLAC EMENT PA RTS .................................................17 4.1 To Clean The Cell ......................................................................................................................... 17 4.2 Replacing Rem oval De[...]

  • Page 7

    7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual vii Tables Table 4-1 Replacem ent Parts __________________________________________________________ 18 Table 4-2 Voltage and Tim e Limits for Platiniz ing Cells ____________________________________ 18 Figures Figure 1- 1 T emperature/Pressure* Rang e ___________________[...]

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  • Page 9

    Introduction 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 1 1. Introduction 1.1 Overview The 4909 Conduct ivit y C ell Ins ertion/R emoval A ssembly is design ed for use in a pi peline or clos ed vess el wh ere it is desirable to remove the cell for inspectio n and maintenance w ithout shutting do wn the sy stem [...]

  • Page 10

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 2 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 1.3 31074357 Removal Device This device consists of a ball valve w hich is connected to th e closed system by a 1-1/2 inch CP VC schedule 80 mou nting n ipple and to a h o using by a 6 inch lon [...]

  • Page 11

    Introduction 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 3 1/ 4" NP T Plug Cabl e 1 - 1/ 2" NPT Nipple Conducti vity Cell P urg e Po rt C ompr es s ion Handle S up port Gr ip Cable Gri p Hous ing 6" Nipple Valv e A da pter ( Cont ains A ut omati c Temper atur e Compensator when Sp ec ifi ed) a / n[...]

  • Page 12

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 4 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 Cable C onductivity Cell Ad ap t er * * Au t oma t ic Tempera t ur e Com pensato r , w hen specifie d by cat a log nu mber, is m ounted insid e ad apter. a / n 23352 Figure 1-4 4908 Conductivity[...]

  • Page 13

    Introduction 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 5 A D C B Ter mina l Boar d As s e m b l y #6- 32 Bi ndi ng He ad Sc r e w & Wa s h e r Vi e w of B a s e w ith C a p Re mo ve d N ipple ( 3/ 4 " NPT ) Base S et Scr ew Gas k et Ca p # 6 -3 2 S cre w Chain # 6 -3 2 S cre w Wi r e C O N D U C T I V[...]

  • Page 14

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 6 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99[...]

  • Page 15

    Specifications and Model Selection Guide 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7 2. Specifications and Model Selection Guide 2.1 Specifications Cell Constants 0.01, 0.1,1.0, 5, 10, 20, 25 and 50 cm -1 . Electrode Material Nickel or Platinum , as specified. Wetted Part s Cell Body: Po lyethe r sulfone ( PES[...]

  • Page 16

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 8 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 Integral Automatic Temperature Compensation Refer to Section 2.2 – Model Selection Guid e Leadwire Tefzel covered, 18-g age cable (7 feet, 20 f eet, or Universal Head, as specified). Weight Ap[...]

  • Page 17

    Specifications and Model Selection Guide 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 9 049 TABLE IV Selection 09 08 Leadwire Length ’ 7 ft. Leadwire X7 20 ft. Leadwire 20 Junction Head (Aluminum) X1 TABLE V Valve/Cell Material Material 4909 Stainless Steel (SS) Valve Includes SS Valve assembly and 02 c Assembl[...]

  • Page 18

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 10 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 049 TABLE VII - OPTIONS Tagging None 0_ Linen L_ Stainless Steel S_ Certificate of Calibration No _ 0 Yes _ 1 Notes: 1. Replacement cells only, caution look at Restrictions for insertion depth [...]

  • Page 19

    Installation 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 11 3. Installation 3.1 Requirements To insur e that a re presenta tive sample is being measured at all times, the solutio n must m o ve thr ough and completely purge out the cell channels or guard tube. If the m easurement is m ade in a rap idly m o ving l[...]

  • Page 20

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 12 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 Allow at least 1/2 inch clearance bey ond the end of th e cell and 1/8 to 3/16 inch radius clearance surrounding the cell to p e rmit circulation of the solutio n. Avoid location s w here exces[...]

  • Page 21

    Installation 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 13 3. Using a strap wrench on the m ounting nipple, tighten the assembly an additional 1-1/2 to 2 turns. Do not use stillson or chain type wrenches as they m ay damage and weaken the CPVC plastic. Do not use the valve ha nd le for levera ge. 4. Close the b[...]

  • Page 22

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 14 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 3.5 Removal 1. REDUCE PROCESS PRESSURE TO 50 PSIG OR LESS. Sh ut off purge line, if used. Dis connect wi ring conn ections if X1 is selected for Table IV in the MSG. 2. DO NOT ST AND BEHIND T H[...]

  • Page 23

    Installation 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 15 2.5" (64mm) App r ox 4.1" (105mm) App r ox 12.5" (317mm) X " See Bel ow App r ox 19.7" max . (502mm) Allow a minim um clearance o f 36" (914 m m) beyond this poin t for removal of electrode. Allow 42" ( 1067mm ) i f al[...]

  • Page 24

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 16 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 2. 5" (64mm) Ap prox 4 .1" (105mm) Approx 12. 5" (317mm) X " See Below A pprox 19.7" m ax . (502 mm) Allow a minimum clea ran c e of 36" (914 mm) be yond thi s poi[...]

  • Page 25

    Maintenance and Replacement Parts 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 17 4. Maintenance and Replacement Parts If a series of below normal condu ctivity readings or abov e normal resistiv ity readings occu r, this m ay indicate that the cell is not filled with process solution. Check the cell installatio [...]

  • Page 26

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 18 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 4.3 Replacement Parts Table 4-1 Replacement Parts Description Part Number Complete Ass embly See Figs. 1-5 and 1-6 Cell Ass embly Cat. 4908 Complete CPVC Rem oval Device 31074357 Universal H ea[...]

  • Page 27

    Platinization and Platinum Black 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 19 5. Platinization and Platinum Black Only the electrodes havi ng cons tants from 5 to 50 must be replatinized if the velvety- black deposit has been rubbed off the electrodes in service or in cleaning, or if platinized electrodes are [...]

  • Page 28

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 20 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 A D C B View o f J unct ion Box Head w ith Cap Re moved WH I T E BLA CK RED GREEN Cell Temp. Com p. B D C A I ntern al Ce ll Assem bl y Configur at ion WK S H G R Coax Cable Shield C o n du cti[...]

  • Page 29

    Platinization and Platinum Black 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 21 A A D C B View o f J unct i on Box He ad with Cap Removed WH I T E BLA CK RED GREEN Cell Temp. Com p. B D C A I ntern al C e ll A ssem bl y Configur at ion W K SH G R Coax C ab le Shield C on du ctiv ity/R e s is tiv ity Analyzer A n[...]

  • Page 30

    4909 CPVC Conductivity Cell Insertion/Removal Assembly Operations Manual 22 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 7/99 WH I T E BLACK RED GREE N Cell Temp. Comp. WK S H G R Five Point Termin al Board. Each Terminal W i ll Accept #16 G age Max . W i re N ote 1 GND C on du ctiv ity / Re si stiv i ty An a ly z er [...]

  • Page 31

    Platinization and Platinum Black 7/99 4909 CPVC Conductivity Cell Insertion/Removal Assembly– Operations Manual 23 WH I T E BLA CK RED GREEN Cell Temp. Comp. W K SH G R C on duc tiv ity /Re s is tiv ity Analyzer N ote 1 GND K W G R #2 Te mp Compensa tor #1 Te mp Compensa tor Cell 2 Electr odes Cell 1 Electr odes (Note 5) (Note 5) Five Point Termi[...]

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    Industrial Auto mation and Co ntrol Honey well, Inc. 1100 Virginia D rive Fort Wa shington, Pennsy lvania 19034[...]