Honda 250-4195 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Honda 250-4195, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Honda 250-4195 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Honda 250-4195. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Honda 250-4195 should contain:
- informations concerning technical data of Honda 250-4195
- name of the manufacturer and a year of construction of the Honda 250-4195 item
- rules of operation, control and maintenance of the Honda 250-4195 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Honda 250-4195 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Honda 250-4195, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Honda service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Honda 250-4195.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Honda 250-4195 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Form 2220[...]

  • Page 2

    ITEM OTY. PART NUMBER DESCRIPTION 1 1 1 VACUUM REGULATOR 598-02117 55A-00858 59A-01653 59A-01637 55A-00964 55A-01006 I 55A-00531 i 55A-01007 I 55A-00102 ! 55A-00559 i 55A-01008 55A-00990 59A-02719 55A-00002 55A-00669 53A-00172 598-02199 598-02381 55A-01037 55A-00754 REDUCER-VACUUM (1/4-3/16) I , TUBE -VACUUM (5/32x48 Lg.) , TUBE -VACUUM (7/32x1 3/8[...]

  • Page 3

    3[...]

  • Page 4

    INDEX Page 1-37 4 8 11 1988 HONDA CIVIC, ACCORD AND PRELUDE. R Servo Installations. Supercruise Regulator Installations. Microcruise Regulatorlnstallations Vacuum Regulator and Reservoir Installation. Road Speed Pick-up Coillnstallations. ThrottleConnections BracketTemplates 7 14 16 21 1985-87 HONDA CIVIC, ACCORD, PRELUDE, WAGOVAN, 15008, CRX8UPERC[...]

  • Page 5

    5[...]

  • Page 6

    MODEL-R SERVO INSTALLATIONS CIVIC The servo mounts to the passenger side shock tower. STEP 1 Fabricate bracket from servo bracket provided in basic kit using template in back of instructions. Attach mounting bracket to servo. STEP 2 Remove nut and lock washer from shock tower. Install mounting bracket over stud. Replace lockwasher and nut and retig[...]

  • Page 7

    PRELUDE The servo mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using template in back of instructions. Attach the mounting bracket to the servo. STEP 2 Remove the plastic plug as shown in illustration exposing a 6mm threaded hole. STEP 3 Install servo as shown. Thread[...]

  • Page 8

    ACCORD The servo mounts to the passenger side of the firewall. STEP 1 Fabricate mounting bracket from servo bracket provided in the basic kit using templates in back of instructions. Attach the mounting bracket to the servo. STEP 2 Removethescrewatthetop, right cornerofthevacuum canister. Position mounting brac- ket, reinstall screw and tighten. Se[...]

  • Page 9

    VACUUM REGULATOR AND VACUUM RESERVOIR INSTALLATION NOTE! Vehicles with automatic transmission equipped with a lock-up converter require a vacuum regulator and a vacuum reservoir. The vacuum regulator and vacuum reservoir should be installed away from any sharp, hot, or moving parts. A vacuum schematic is shown below. Vehicles with manual transmissi[...]

  • Page 10

    SUPERCRUISE REGULATOR INSTALLATIONS CIVIC The regulator mounts to the passenger side shock tower and firewall. STEP 1 Fabricate mounting brackets from one road speed pick-up coil bracket, and one servo cable bracket provided in the basic kit using templates in back of instructions. Attach the brackets to the regulator. STEP 2 Loosen screw shown on [...]

  • Page 11

    ACCORD The regulator mounts to the driver side engine mount. STEP 1 Fabricate mounting brackets from two road speed pick-up coil brackets provided in the basic kit using templates in back of instructions. Attach the bracket to the regulator. STEP 2 Remove the two screws that secure the existing cable holder to the engine mount. STEP 3 Position the [...]

  • Page 12

    PRELUDE The regulator mounts to the passenger side shock tower and brake proportioning valve. STEP 1 Fabricate mounting brackets from two cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove nut from shock tower. Install top regulator mounting bracket as shown. Replace nut and retighten. STEP 3 Remove bolt from [...]

  • Page 13

    CIVIC The regulator mounts to the passenger side firewall. STEP 1 Fabricate mounting bracket from one pick-up coil bracket and one cable bracket pro- vided in kit using the templates in back of instructions. Attach brackets to regulator. STEP 2 Remove nut from solenoid bracket and fuel filter. Mount regulator as shown. Replace nuts and retighten. 1[...]

  • Page 14

    ACCORD The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting brackets from cable brackets provided in kit using the templates in back of instructions. STEP 2 Remove bolts from existing cable bracket. Install mounting brackets as shown. Replace cable bracket. Replace bolts and retighten. STEP 3 Install regulator as [...]

  • Page 15

    PRELUDE The regulator mounts forward of the drivers side shock tower. STEP 1 Fabricate mounting bracket from one cable bracket provided in kit using the template in back of instructions. STEP 2 Remove top right bolt on engine mounting bracket. Install regulator mounting bracket. Replace bolt and retighten. STEP 3 Install regulator as shown. STEP 4 [...]

  • Page 16

    ROAD SPEED PICK-UP COIL INSTALLATIONS ACCORD and PRELUDE The road speed pick-up coil mounts to the passenger side of the transmission above the drive axle. STEP 1 Fabricate road speed pick-up coil mounting bracket from road speed pick-up coil bracket provided in the basic kit using template in back of instructions. Attach the pick-up coil to the br[...]

  • Page 17

    -- CIVIC -- STEP 3 17[...]

  • Page 18

    TH ROTTLE CON N ECTIONS CIVIC The cruise control cable attaches to the throttle lever provided in adaptor package. STEP 1 Remove nut and lock washer from passenger's side of carburetor. Install throttle lever. Replace lock and nut, retighten. NOTE: Be careful not to cross thread the nut when retightening. STEP 2 Fabricate cable anchor bracket [...]

  • Page 19

    ACCORD The cruise control cable attaches to the back of the accelerator pedal. STEP 1 Modify throttle bracket assembly provided in adaptor package using template in back of instructions. STEP 2 Pull carpet on drivers side floor back to gain access to area below accelerator pedal. STEP 3 Place lower left corner of throttle bracket into the corner pr[...]

  • Page 20

    1/1 ~ f " Floorboard Cover Throttle bracket installed on Accord "P" Clamp wiNo. 10 screw and bead chain coupling w/jam nut 20[...]

  • Page 21

    PRELUDE The cruise control cable attaches to the back of the accelerator pedal; STEP 1 Modify throttle bracket assembly provided in adaptor package using template in back of instructions. STEP 2 Pull carpet on driver side floor back to gain access to area below accelerator pedal. Cut insulation away to expose accelerator pedal step and a path for t[...]

  • Page 22

    STEP 4 Route cruise control cable behind engine to firewall. There is a rubber plug directly above the accelerator pedal in the firewall. Remove this plug and pass cable thru. STEP 5 Attach cruise control cable to the throttle bracket assembly with a 114" tub clamp pro- vided in the basic kit. Be sure that the cable sleeve is on the cruise con[...]

  • Page 23

    -0 c: 0> m "0 ... tU u <1) 0 0 0 0 0 0 O -. --- 0 0 0 0 "0 ... cu u (/) a J N - .- =2: C t- w ~ ~ ~ m O > ~ w (/) CJ ~ CJ 23[...]

  • Page 24

    24 '"0 ~ m r- c c m 0 m ~ ~ m ~ n ~ m -8[...]

  • Page 25

    "0 ... cu () In c / 0 0 0 0 0 / t- w ~ CJ 01( ~ m O > ~ w cn Q ~ 0 CJ CJ 01( 25 e--[...]

  • Page 26

    [...]

  • Page 27

    (0 ... L() .~ Q D 0 0 0 0 0 0 0 0 "0 c 0> ID 1 1 I I I 0 0 t- w ~ (J < ~ m w (/) - ~ ~ (J ~ w 0.. ~ (/) (J > - (J 27[...]

  • Page 28

    28 )I. n n o ~ O (1) c "0 m ~ n ~ c - (1) m m ~ n ~ m -t[...]

  • Page 29

    "0 c Q) m ~ "0 ... tU u (/) a Co .- In "t: c 7 0 0 0 0 0 0 ~ I 0 0 ... w ~ u < ~ m w (I) - ~ ~ u ~ w Q. ~ (I) w Q ~ .J w ~ Q. 29[...]

  • Page 30

    30 "0 ~ m r- c c m (1) c "0 m ~ n ~ c - (1) m m ~ n ~ m -t I O ~ ~ ~ T o 0. o I) ... 0. 1 CD CD :3 0. I 10 I .A D « 0 7 0 , O 0. () Q) 0. J J 0 ~. () ~ .., 0.[...]

  • Page 31

    ... w ~ " III( ~ m w (/) - ~ ~ " 0 ~ " - ~ " - > - " 31 l .. I : r : !' ; r . I I[...]

  • Page 32

    [...]

  • Page 33

    ,/ D 0 0 0 0 0 0 / "' I 0 "0 ... tU (,) (I) a 8 '0 ... tU ~ i5 / 0 0 / D (0 ... II) .~ c 0 0 1- W ~ (J ~ m W fn - ~ ~ (J 0 ~ (J - ~ Q ~ 0 (J ~ 33[...]

  • Page 34

    34 "0 ~ m r- c c m ~ - n ~ o n ~ c - (I) m m ~ ~ ~ m -4 0 0 D 0 (/? 0 - o 0. C) 111 0. ! (0 ::3 0. 0[...]

  • Page 35

    1- W ~ (J < ~ m ..J - 0 (J a. ~ . ~ (J - a. W Q ~ ..J W ~ a. Q ~ 0 (J (J < 35[...]

  • Page 36

    36 n - :S n ~ 9 c cn -0 m m c -0 - n ~ c -0 n o - - r c 0' () 0> 0. 0 c ~. (0) ~ i 0 ::J ~ tXJ CD ~ 0- c in. () Q) 0.[...]

  • Page 37

    "0 ... IU t) (/) 0 ... (0 ~ 10 '- ..: C t- w ~ (J ~ m ~ 0 % (J z c w ..J m c (J (J - > - (J 37[...]

  • Page 38

    ~ 38 / D r;i° O q: /'" T ()- ;j ~. """ -4, .. ~ ~ ~ ~ , , ~ Q ~ , ~ , ~ ~ ~[...]

  • Page 39

    , ~ 1:1 .~ ~ :J 39[...]

  • Page 40

    40[...]

  • Page 41

    [...]

  • Page 42

    0') c .- c ~ 0 ~ ~ 0 (0 - ~ 0') Q) ~ U) z z « 0 > -0 .-.~ 0 « ~ s: .-.u U) - za:> -ou Zu- O u -- .-.> « - -.J u -.J < ~ c U) z z O :I: N # ~ ~ u = .. m ; ~ ~ u la .. m I I f ~~ O ID E ~ E u o o .- ~ CI II) E. ~ ")( W D' () & e ~ ~ 6" x o [D Q)Q) Q) a.a. (/) :J ci5ci5u. tl) C Q) ~ '**= Q) ~ x ..[...]

  • Page 43

    [...]

  • Page 44

    C/) z O - t- u c => ~ a: O 1- u C/)a:(.) ~0« Zu.« O c -z 1- O ~ J: -J ~ C/) z ... .s~ m .- -- ~c O)~ Q)O ~~ I , / "'--- 0 ;; "5 01 GI a: ~ --- " I , , , , / ('I # ~ oX u / ~ I f7 ... "*' ~ .¥ u f II) :6: y .. x o m <l> <l> "' a.a.'"' (/) '-'-:J ci5ci5u. Il) c: [...]

  • Page 45

    gv[...]

  • Page 46

    gv .MeJ~S JO pue pue s~nu wer e4~ JeJo~ o~ eso4 .Z£/6 Jo e~e!d " ~ e ~n:) leped O~ 4:>e~~e O~ dwel:> eqn~ "8/£ esn MeJ:>S ..~ X l£-O~ 'oN BuOl ..~ JeteWe!a ..lE/6 esoH (~) Slnu wer "l£-O ~ "ON ( ( ( ~ UJnJ OJ eeJJ eq OJ Jele~e (ed~J Jele~e) 6u!ldnoo u!e4° puee J"N l£-O ~ .ON .UOI1IS0d elPI 01 UJnleJ 01 [...]

  • Page 47

    Lv .alqe~ PIO4 Ol MaJ~S dwel~ II'V/~ ual4611 .asol~ 91»OJ4llal Ol >t~els JoJ "B/ ~ >t~eq alqe~ 6Ul -sno4 9PIIS .Iepad se6 uo 6ulllnd SlJelS lsnr II I"un >t~eq 6u!SnO4 alqe~ IInd .(lepad UO) 6ulldno~ ule4~ peaq Ol 4~e»e pue ~allnd ru4l ule4~ peaq un~ la)j:>eJq o~ dwel:> ua~seJ o~ Ja4SeM 5u!Jds le:>llaH ..9 ~I€ pu[...]

  • Page 48

    [...]

  • Page 49

    6v .fo. (.> , ~ (/)c ()cn ..,<D <D--o ~ ~o -~= 0 --- (/)-i <D~~ ()"C c: -0 .., :J , <Dcc '"UC-i --:1" (") ~ -- ~a.(l) c:-:1" "CoQ. (')~() 0 --0 -c: ~ - ~ Bend Line ~ 7 ... ~ 0 ~m o~ C» Z(") -4~ -m Z-4 C)' .,,~ 0(") ~~ , (")c <~ -(") (")0 (")- ~r- >&l[...]

  • Page 50

    [...]

  • Page 51

    ~g I 'P'[...]

  • Page 52

    To begin remove servo bracket and servo cable bracket from your Basic Kit. Using sketches provided, make your pick-up coil mounting bracket and servo mounting bracket. STEP 1. STEP 2. The throttle bracket assembly (from adaptor kit) has been made to fit the Accord. If you are installing on a Prelude, rework is required. Using sketch provided, rewor[...]

  • Page 53

    FRAME 3/8" FLAT WASHER / 53[...]

  • Page 54

    t ACCORD THROTTLE HOOK-UP Remove existing grommet and punch a 114" diameter hole thru its center. See arrow. Remove panels (2) from lower and under dash, to get room to see and work. Route servo cable to this area, place above grom. met onto cable and pass servo cable thru firewall. Put grommet back into hole. Servo cable coming thru to inside[...]

  • Page 55

    ACCORD TH ROTTLE HOOK-UP No.10-32 NUT No.10-32 x 1 " SCREW No.10-32 JAM NUT (2) Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" Helical spring washer to fasten clamp to bracket. SPLIT SLEEVE TO BE UNDER CLAMP- TUBE 19 BEADS Run bead chain thru pulley and attach to bead chain coupling (on pedal). Pu[...]

  • Page 56

    PRELUDE THROTTLE HOOK-UP Drill a 1 " hole in area shown by arrow in picture. Servo cable and wiring goes thru this side. Use grommet from basic kit to place around servo cable and wiring to fill hole. Grommet must be used to protect against sharp edges of metal cutting into servo cable and wiring. Removepa!:'1els (2) from lower and under [...]

  • Page 57

    PRELUDE THROTTLE HOOK-UP Use 3/8" tube clamp to attach to pedal. There is a clear spot just below the pedal to allow room for 3/8" tube clamp. Mark the area and raise pedal upward to place clamp. Place 1/4" tube clamp onto servo cable. Use No. 10-32 x 1/2" screw and 3/16" Helical spring lock washer to fasten clamp to bracke[...]

  • Page 58

    NOTE: On the standard automatic and 5 speed automatic with lock-up converter, a vacuum regulator must be used along with the vacuum reservoin VACUUM SCHEMATICS ~ ~ --Engine Vacuum r;) ,/ (Intake Manifold) '-- Vacuum Reservoir To Servo For Manual Transmission Vehicle Attach 1/4" female fully insulated terminal (sup- plied) to brown wire of[...]

  • Page 59

    0 7 f-<t :J- 09 ..J~ ..J- -.- !%:0 cf- 0 IJ-U 0 0 0 0 T ~ (Y) ~ z f:=f=' Zw :)~ 00 ~c( ..Ja: -[1) 00) 00) 00.- :)~ '0 ~a: ~u. O;w .-~ Wc( ~~ 0- c( a: [1) 59[...]

  • Page 60

    J 'ni , , !! 60 ~ cncn <D <D "0"0 1)--1. -i O - :=-; (X) (A> "U -. (D I:: a. (D 0- -. ~ () ~ (D - ~ (J) (J) (D 3 0- -<" -. (D .Q I:: -. (D (J) -. (D ~ 0 -. ~ 00 D) (") A (1) }> (/) (/) (1) 3 0- ,<" 3 D) 0. (1) 0 - ~ 0> U) }> (") (") 0 0. y ~ ~ ~ v. ""'0 C'a [...]

  • Page 61

    [...]

  • Page 62

    z O -t ~ A CD~O-.()~ CD ~ 3 Q. -. "C~CD~Q(I) ---~ ~!.~~~g. CD -., , CD ()o!. ~c: .., ~ CD 3 -.~ c:- c:..,() -.~ Q) (I) CD 0 (l)Q)~-(1) 3 CD-,<C.O () -.CD .., 3 O(1)()"C-O ~-OCDO~ -..' 3 ..'CD ~..,- 2.CD'CC.~Q -0000< O-~~()CD 3 CD-Q)~ ~ ~ ~ 'iD -. -'< -CD () c: ~ -.< '(D' ~ -. CD ~ CD ()~ (I)~[...]