Henny Penny HENNY PENNY PFE-590 manual

Henny Penny Pressure Fryer-Electric Model PFE-590 Model PFE-592 TECHNICAL MANUAL[...]

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Model 590/592 T ABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING .............................................................................................. 1-1 1-1 Introduction .................................................................................................... 1-1 1-2 Safety .............................................[...]

Model 590/592[...]

Model 590/592 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the f rst operation of a new fryer , recheck the installation per the Installation Section of this manual. Before troubleshooting, always recheck the operation pro- cedures per Section 3 of this manual. [...]

Model 590/592 1-3. TROUBLESHOOTING T o isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and when it occurs. 2. Locate the problem in the T roubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved. 4. Refer to the maintenance procedu[...]

Model 590/592 Problem Cause Corr ection COOKING SECTION Product color not correct: A. T oo dark • T emperature too high • Check temperature setting in the program mode; see Programming Section in Operator ’ s Manual • Faulty temperature probe • Remove and replace tempera- ture probe • Shortening too old • Change shortening • Shorten[...]

Model 590/592 Problem Cause Correction COOKING SECTION (Continued) D. Spotted product • Improper separation of the • Load product into racks product properly • Breading not uniform on • Sift breading regularly the product • Separate product during breading • Burned breading particles • Filter the shortening more on product frequently [...]

Model 590/592 Pr oblem Cause Correction COOKING SECTION (Continued) D. Rancid taste • Shortening too old • Replace shortening, and follow recommended care and use of shortening • Infrequent f ltering • Replace shortening and follow recommended care and use of shortening • Non-compatible products • Replace shortening cooked within the sa[...]

Model 590/592 Problem Cause Correction POWER SECTION W ith switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is com- • Check the breaker or fuse pletely inoperative at supply box (NO POWER) • Check voltage at wall receptacle • Check MAIN POWER switch; replace if defective • Check cord and plug •[...]

Model 590/592 Problem Cause Corr ection PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Place proper quantity of build or product not fresh fresh product within frypot to generate steam • Metal shipping spacer not • Remove shipping spacer . removed from dead weight See Unpacking Section of Operator ’ s Manua[...]

Model 590/592 • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at supply box or control panel • Blown fuse in PC board • Replace glass fuse in board • Faulty POWER/PUMP switch. • Check POWER/PUMP switch per maintenance section on the POWER/PUMP switch • Faulty cord and plug • Check cord and plug • Check powe[...]

Model 590/592 Pr oblem Cause Correction HEA TING OF SHOR TENING SECTION (Continued) Heating of shortening • Low or improper voltage • Use a meter and check the too slow receptacle against data plate • W eak or burnt out element(s) • Check heating element(s) per Heating Elements Section • Points in contactor bad • Check contactor per Hea[...]

Model 590/592 Problem Cause Correction SHOR TENING FOAMING/DRAINING SECTION Foaming or boiling • W ater in shortening • At end of a Cook Cycle, over of shortening drain shortening and clean frypot; add fresh shortening • Condensation line stopped • Remove and clean condensation up line • Improper or bad • Use recommended shortening shor[...]

Model 590/592 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons. DISPLA Y CAUSE P ANEL BOARD CORRECTION “E04[...]

Model 590/592 1-4. ERROR CODES (Continued) CE Only - Along with the error codes from page 1-1 1, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE P ANEL BOARD CORRECTION “E10” High limit Reset the high limit by manually pushing up on the red reset button; if the high limit does not reset, the high limit must be replaced p[...]

Model 590/592 This section provides checkout and replacement procedures, for various parts of the fryer . Before replacing any parts, refer to the T roubleshooting Section to aid you in f nding the cause of the malfunction. 1. A multimeter will help you to check electric components. 2. When the manual refers to the circuit being closed, the multime[...]

Model 590/592 This high temperature control is a safety , manual reset control, which senses the temperature of the shortening. If the shorten- ing temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot. When the temperature of the shortening drops to a safe operation limit, manually reset by pressing the red re[...]

Model 590/592 T o avoid electrical shock of property damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle. Replacement 1. If the tube is broken or cracked, the control will open, shutting off electrical power . The control cannot be reset. 2. Drain shortening from the frypot and discard. A su[...]

Model 590/592 1 1. Pull excess capillary line from pot and tighten nut into frypot wall. Be sure capillary bulb of high limit is positioned so it does not interfere with carrier or get damaged when cleaning frypot. 12. W ith excess capillary line pulled out, tighten smaller nut. 13. Replace inner and front panels. 14. Ref ll with shortening. There [...]

Model 590/592 The POWER/PUMP switch is a three way rocker switch with a center OFF position. W ith switch in the POWER position, the fryer operates. W ith switch in PUMP position, the f lter pump operates, but the unit will not heat. T o avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker , or[...]

Model 590/592 The temperature probe relays actual shortening temperature to the control. If it becomes disabled, “E06” will show in the dis- play . Also, if temperature is out of calibration more than 10°F , or 10°C, the temperature probe should be replaced. An Ohm check can be performed also. See chart at end of this section. 1. Remove elect[...]

Model 590/592 Should the control panel become inoperative, follow these instructions for replacing the board. 1. Remove electrical power supplied to the fryer . T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit br eaker , or unplug cord at wall r eceptacle. 2. Remove the two screws securing he [...]

Model 590/592 The Lid Assembly is easily tilted up for cleaning or servicing. 1. Raise the lid and remove racks and carrier . 2. Grasping the lid handle, lift the front of the lid up until it stops in an upright position. Be sure the metal arm on the left side of the lid is in the vertical position holding lid upright, or severe injuries could resu[...]

Model 590/592 The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 150 lbs. (67.5 Kg). 1. Using a 3/8” socket, remove the nuts securing rear shroud of the fryer and remove the shroud. 2. Using Phillips-head sc[...]

Model 590/592 The pressure pads are plastic strips that the lid cam presses against to seal the lid. 1. Raise the lid. 2. Remove the 4 screws securing the lid cover and remove cover . 3. Push the lid cam back, off of the pressure pads. 4. Using an Allen wrench, remove the lar ge bolt securing the pad. 5. Using a Phillips head screw driver , remove [...]

Model 590/592 If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used. See Pressure Pad Section. If steam leaks, check for: • Pressure pad wear • Cracked or worn gasket • Gasket installed improperly [...]

Model 590/592 This is an electro-mechanical device that causes pressure to be held in the frypot. The solenoid valve closes at the beginning of the Cook Cycle and opens automatically at the end of the Cook Cycle. If this valve should become dirty , or the T ef on seat nicked, pressure will not build up. The electric fryer uses a 208/240 volt 60 her[...]

Model 590/592 5. If the core-disc assembly is sticking due to buildup of shortening, breading, and food particles, proceed with the following steps: a. Unscrew the solenoid bonnet assembly from solenoid valve body . b. Remove solenoid bonnet assembly and bonnet gasket. c. Remove the core-disc assembly , core spring retainer , and the core spring. d[...]

Model 590/592 13. W et “O” ring around seat with water and insert O-ring assembly (f at side f rst) in valve through “IN” side of body . Use an eraser end of pencil and press in the T ef on seal until it snaps into place. Be careful not to mar or nick the seat. The smallest nick can cause a pressure leak. Replace all O-ring seals that are i[...]

Model 590/592 DO NOT PULL THE RING ON THE SAFETY RELIEF V AL VE. HOT STEAM WILL BE RELEASED AND SEVERE BURNS WILL RESUL T . 1. At the end of each day’ s usage of the fryer , the deadweight valve must be cleaned. The fryer must be OFF and pressure released. Open the lid and then remove the deadweight valve cap and deadweight. Failure to clean the [...]

Model 590/592 2. Use a wrench to loosen the valve from the pipe tee, turn counterclockwise to remove. 3. Clean the inside of the pipe tee with hot water . T urn the safety relief valve towards the rear of the fryer when reinstalling safety relief valve. 4. Immerse the safety relief valve in a soapy water solution for 24 hours. Use a 1 to 1 dilution[...]

Model 590/592 The electric fryer requires two switching contactors: a primary and a heat contactor . The primary contactor ener gizes (contacts close) any time the POWER/PUMP switch is in the POWER position, and the temperature of the shortening is below 420 ° F ( 215° C). The high limit cuts power at the primary contactor if the temperature of t[...]

Model 590/592 T o avoid electrical shock, make connections befor e applying power , take r eading, and remove power befor e removing meter leads. The following checks ar e performed with the wall circuit br eaker closed and the main power switch in the ON position. 4. W ith power reapplied and in a heat-up mode, check the power going to both contac[...]

Model 590/592 The electric model fryer uses 2 heating elements. Heating elements are available in 208, 220/240, 380 and 415 volts. Check the data plate, on the shroud behind the lid, to determine the correct voltage elements. 1. Remove the electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the power switch t[...]

Model 590/592 Replacement 1. Drain the shortening. 2. Remove the high limit bulb holder from the heating element inside the frypot. 3. Disconnect the heating element wires from the contactors. Label each so it can be replaced in the same position on the new element. 4. Remove the heat contactor , as described in Contactors Section, to access the le[...]

Model 590/592 10. Replace the brass nuts and washers on the heating element terminals. T ighten the brass nuts to 30 foot lbs of torque. 1 1. Replace heat contactor . 12. Move the element spreaders from the center of the ele ment, into a position which will spread each element apart evenly on all four sides, and tighten. 13. Replace the high limit [...]

Model 590/592 Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed back, the unit should operate properly . The bracket on the microswitch is slotted so it can be adjusted backward or forward. 1. Remove electrical power supplied to the unit. T o avoid electrical shock or[...]

Model 590/592 The drain valve opens when the drain valve handle is pulled out and drains the shortening out of the pot. Replacement 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs. 2. Remove the nut securing the drain handle and pull the handle from the drain valve. 3. Using a large a[...]

Model 590/592 1. Raise the lid and remove the retention ring from one end of the lid pin. 2. Slide the lid pin from unit. 3. Lift the lid from unit. The lid weighs 80 lbs (36 kg). T ake care when lifting lid to prevent personal injury . 4. Using a 3/8” socket, remove the nuts securing the rear shroud and remove shroud. 5. Using a Phillip’ s-hea[...]

Model 590/592 1 103 2-25 2-23. NYLA TRON STRIPS REPLACEMENT (Continued 9. Lift the front shroud up and out, over the arm of the lid. 10. Thread the new nylatron strip through the track in the front shroud. 1 1. Lining up the holes in the strips, f t the front shroud back over the lid arms. 12. Secure the strips to the weight assembly . 13. Replace [...]

Model 590/592 2-26 1203 SN: AC0608030 & below[...]

Model 590/592 707 2-27 SN: AC0608031 & above[...]

Model 590/592 2-28 1203 SN: AC0608030 & below[...]

Model 590/592 707 2-29 SN: AC0608031 & above[...]

Model 590/592 2-30 1203 SN: AC0608030 & below[...]

Model 590/592 707 2-31 SN: AC0608031 & above[...]

Model 590/592 2-32 1203 SN: AC0608030 & below[...]

Model 590/592 707 2-33 SN: AC0608031 & above[...]

Model 590/592 2-34 1203 SN: AC0608030 & below[...]

Model 590/592 1 107 2-35 SN: AC0608031 to 10-4-07[...]

Model 590/592 2-36 1 107 10-4-07 & After[...]

Model 590/592 1 107 2-37 Before 10-4-07[...]

Model 590/592 2-38 1 107 10-4-07 & After[...]

Model 590/592 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 590 fryer . 3-2. GENUINE P ARTS Use only genuine Henny Penny parts in your fryer . Using a part of lesser quality or substitute design may result in damage to the unit or personal injury . 3-3. WHEN ORDERING P AR TS Once the parts that you want to orde[...]

Model 590/592 Title Fig. No. Page No. FRAME & COVER ASSEMBL Y .................................................................. 3-1 3-3 ELEMENT ASSEMBL Y ............................................................................... 3-2 3-5 COUNTER WEIGHT SYSTEM .................................................................... 3-3 3-6 LID [...]

Model 590/592 1 10 3-3 FIGURE 3-1. FRAME & COVER ASSEMBL Y[...]

Model 590/592 Figure & Item No. Part No. Description Qty . 3-1 FRAME & COVER ASSEMBL Y 1 39796 WELDMENT – CONTROL P ANEL FRONT ........... 1 2 53669 GUARD – POWER SWITCH ................................... 1   3 29898 SWITCH – POWER .................................................. 1 4 54225 1” INSER T – LEG MACHINED ...[...]

Model 590/592 106 3-5 Figure & Item No. Part No. Description Qty . 3-2 ELEMENT ASSEMBL Y 1 SC01-083 SCREW , (#10-32 x 1/2 PH FHD) ......................................... As Required 2 35101 SUPPOR T , ELEMENT - LONG ................................ 5 3 35100 SUPPOR T , ELEMENT - SHOR T ............................... 5 4 SC01-074 SCREW , (#10[...]

Model 590/592 3-6 1 10 Figure & Item No. Part No. Description Qty . 3-3 COUNTER WEIGHT SYSTEM 1 35026 ARM, LID SUPPOR T ........................................................ 2   2 35207 CABLE ............................................................................... 2 3 NS01-025 NUT , HEX 5/16-18 SS ............................[...]

Model 590/592 407 3-7 3-4. LID & COVER ASSEMBL Y[...]

Model 590/592 Figure & Item No. Part No. Description Qty . 3-4 LID & COVER ASSEMBL Y 1 35792 LID INSTRUCTION LABEL ........................................... 1 2 35675 FILLER-LID...................................................................... 2 3 35243 COVER-MAIN LID .......................................................... 1 4 3541[...]

Model 590/592 1 10 3-9 Figure & Item No. Part No. Description Qty . 3-5 STEAM BOX & HOSE ASSY 1 35686 TUBE, DW TO EXHAUST ST ACK SS ............................ 1 2 MS01-297 HOSE CLAMP , SS - .500 – 1.062 DID ............................. 4 3 35693 TUBE, EXHAUST CONNECT ......................................... 1 4 35696 WELDMENT , STEAM [...]

Model 590/592 3-10 1203 3-6. DEADWEIGHT & SOLENOID ASSEMBL Y[...]

Model 590/592 Figure & Item No. Part No. Description Qty . 3-6 DEADWEIGHT & SOLENOID ASSY   1 16910 PRESSURE GAUGE.................................................. 1   2 59742 RELIEF V AL VE ASSY .............................................. 1 3 FP01-127 ELBOW , STREET , ½ X ½, 90 DEGREE .................. 1 4 FP01-063[...]

Model 590/592 3-7. SOLENOID V AL VE ASSEMBL Y 3-12 1005[...]

Model 590/592 106 3-13 Figure & Item No. Part No. Description Qty . 3-7 SOLENOID V AL VE ASSEMBL Y 1 18721 V AL VE, SOLENOID 208-240V , 60 Hz .......................... 1 1 18724 V AL VE, SOLENOID 208-240V , 50 Hz .......................... 1   2* 17120 KIT , SOLENOID V AL VE REP AIR ........................... 1 3 17101 CLIP , RET AIN[...]

Model 590/592 1 2 14 3 4 5 6 7 9 10 11 12 13 8 3-8. F AST READY P ARTS 3-14 1203[...]

Model 590/592 106 3-15 Figure & Item No. Part No. Description Qty . 3-8 F AST READY P AR TS 1 23806 ASSY - CONTROL P ANEL CE- 592 ........................ 1 1 23805 ASSY - STUD-CONTROL - 592 ............................... 1 2 51292 DECAL - F AST CONTROL ....................................... 1   3 54085 LIGHT - CE INDICA TOR, GREEN .[...]

Model 590/592 3-16 1 10 Figure & Item No. Part No. Description Qty . 3-9 CONTROL P ANEL ASSEMBL Y   1 70949RB CONTROL ASSY -590 SMS-W/O SETPOINTS-INT’L .... 1   1 23720RB CONTROL ASSY – KFC 590 SMS - US DOM ......... 1 2 50624 CONTROL DECAL – 8 HEAD KFC .................. 1 3 54922 MENU CARD .............................[...]

Model 590/592 1 10 3-17 Figure & Item No. Part No. Description Qty . 3-10 BEHIND CONTROL P ANEL COMPONENTS   1 29942 CONT ACTOR - MERCUR Y 208/240 V AC............... 1 (BEFORE SN: AC0909001)   1* 65075 E/M HEA T CONT ACTOR - NON-CE - 240V .......... 1 (SN: AC0909001 AND ABOVE & ALL UK UNITS)  1* 77574 E/M HEA T CONT[...]

Model 590/592 3-1 1A. FIL TER PUMP ASSEMBL Y (SN: LG012JC & BELOW) 3-18 1005 Pump Interior[...]

Model 590/592 707 3-19 Figure & Item No. Part No. Description Qty . 3-1 1A FIL TER PUMP ASSY (SN: LG012JC & BELOW) 1 18107 CONDUIT CONNECT OR 3/8 X 90 ............................... 1 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ................... 1   3 17476 PUMP SEAL KIT ............................................................ [...]

Model 590/592 3-1 1B. FIL TER PUMP ASSEMBL Y (SN: LG013JC & ABOVE) 3-20 1203 Pump Interior[...]

Model 590/592 Figure & Item No. Part No. Description Qty . 3-1 1B FIL TER PUMP ASSY (SN: LG013JC & ABOVE) 1 18107 CONDUIT CONNECT OR 3/8 X 90 ............................ 1 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ................ 1   3 17476 PUMP SEAL KIT ......................................................... 1 4 18105 ANTI SHO[...]

Model 590/592 3-22 707 Figure & Item No. Part No. Description Qty . 3-12 DRAIN V AL VE & DRAIN SWITCH ASSEMBLIES 1 65520 DRAIN V AL VE ASSEMBL Y (SN: LG012JC & BELOW) 1 1 66553 DRAIN V AL VE ASSEMBL Y (SN: LG013JC & ABOVE) 1 2 SC01-058 SCREW #6-32 X 1 PH. P AN HD. ................................... 2 3 W A01-006 W ASHER #6 TYPE A .[...]

Model 590/592 1 10 3-23 3-13. DRAIN P AN AND FIL TER ASSEMBL Y[...]

Model 590/592 3-24 1 10 Figure & Item No. Part No. Description Qty . 3-13 DRAIN P AN & FIL TER ASSEMBL Y 1 52194 CRUMB CA TCHER (OPTIONAL) .................................. 1 2* 03203 CRUMB CA TCHER BASKET W/HANDLE ................... 1 (OPTIONAL) (FITS INSIDE FR YPOT) 2 21471 CRUMB CA TCHER BASKET ASSY .............................. 1 2 2[...]

Model 590/592 1209 3-25 Figure & Item No. Part No. Description Qty . 3-14 CARRIER, RACKS & JUNCTION BOX ASSY 1 35194 CARRIER ASSY ..................................................................... 1 2 44782 RACK HALF SIZE – 8 HEAD FR YER .................................. 5 3 35308 WELDMENT - RACK HANDLE ...............................[...]

Model 590/592[...]