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Hayter Mowers 15/40 manual

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Table of contents for the manual

  • Page 1

    F–000794J H15/40 HERIT AGE TRACT OR CODE145S INSTRUCTION BOOK FROM SERIAL NO:145S001251 MANUAL P AR T NO:145010 (REV .0.)[...]

  • Page 2

    2 F–000794J 1 3 4 (71 1758) 6 5 (001 1x3) 2 1 1 2 3 4 (71 1644) 5 (71 1747) 2 3 1 2 4 3 1 (71 1719) 2 (71 1663) 5 1 4 5 6 8 6 (71 1636) 7 (71 1680) 3 7 6 10 11 9 2 1 2 5 6 7 3[...]

  • Page 3

    3 F–000794J 3 6 1 2 7 5 4 7 11 10 12 8 1 2 9 1 2 8 5 6 7 10 7 1 6 5 2 8 3 3 1 11 2 1 2 3 4 5 12[...]

  • Page 4

    4 F–000794J 9 4 1 2 3 11 10 8 12 5 13 14 2 3 1 15 1 2 16[...]

  • Page 5

    5 F–000794J 1 2 17 1 4 3 18 19 2 1 1 3 4 21 20 2 1 4 3[...]

  • Page 6

    6 F–000794J 3 2 1 22 1 2 2 23 1 2 3 24 25 1 2 71 1653 26 27 2 1 4 (71 1632) 3 (71 1909) 71 1653 3[...]

  • Page 7

    7 F–000794J 28 29 5 1 6 6 5 7 (71 1741) 31 30 3 4 32 1 1 2 33[...]

  • Page 8

    8 F–000794J 34 1 2 3 2 1 35 1 4 3 2 36 1 3 4 2 5 37[...]

  • Page 9

    9 F–000794J 1 2 6 4 4 5 8 3 3 A B C D E F 38 H 11 9 10 2 1 J[...]

  • Page 10

    10 F–000794J 12 3 5 46 7 8 9 10 12 11 1 3 14 15 16 18 17 39 12 3 4 5 6 78 9 10 1 1 12 13 14 15 40 71 1747 71 1680 71 1636 71 1644 001 1x3 41 71 1909 71 1758 71 1741 71 1653 327350 71 1719 71 1663 71 1632[...]

  • Page 11

    GB 11 F–000794J LIMITED W ARRANTY Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufac- turers of the engine and battery pack system (where applicable) furnish their own warranty[...]

  • Page 12

    GB 12 F–000794J CONTENTS LIMITED W ARRANTY 1 1 INTERNA TIONAL PICTORIALS 12 OWNER’S INFORMA TION 13 SAFE OPERA TION PRACTICES 13 ASSEMBL Y 14 OPERA TION 15 MAINTENANCE 17 TROUBLE SHOOTING CHART 20 INTERNA TIONAL PICTORIALS IMPORT ANT : The following pictorials are lo- cated on your unit or on literature supplied with the product. Before you ope[...]

  • Page 13

    GB 13 F–000794J OWNER’S INFORMA TION Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. T o help prevent an accident, follow the operating instructions and the safety rules[...]

  • Page 14

    GB 14 F–000794J ASSEMBL Y All fasteners are in the parts bag. Do not discard any parts or material until the unit is assembled. W ARNING: Before doing any as- sembly or maintenance to the mower , remove the wire from the spark plug. NOTE: In this instruction book, left and right describe the location of a part with the oper- ator on the seat. NOT[...]

  • Page 15

    GB 15 F–000794J OPERA TION NOTE: Illustrations and pictorials begin on page 2. Location Of Controls (Figure 8) Blade Rotation Control (1): Use the blade rotation control to start and stop the rotation of the blade. Brake Pedal (2): Use the brake pedal to quickly stop. Headlight Switch (3): The headlight switch is the first part of the ignition sw[...]

  • Page 16

    GB 16 F–000794J position (2). The transmission is now con- nected and ready to operate. How T o Use The Parking Brake (Figure 8) 1. Completely push the brake pedal (2) for- ward. 2. Lift the parking brake lever (6). 3. Remove your foot from the brake pedal (2) and then release the parking brake lever (6) . Make sure the parking brake will hold th[...]

  • Page 17

    GB 17 F–000794J 4. Turn the ignition key to the ST ART position. NOTE: If the engine does not start after four or five tries, move the throttle control to the F AST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART . 5. Slowly move the throttle control to the SLOW position. 6. T o start a hot en[...]

  • Page 18

    GB 18 F–000794J 6. T o check the adjustment, drive the unit. If the adjustment is correct, the unit will now go into REVERSE. IMPORT ANT : If you need assistance, go to the nearest Authorized Service Centre. They have the equipment and experience to make the adjustment. How T o Check And Adjust The Motion Drive Belt (Figure 24) If the motion driv[...]

  • Page 19

    GB 19 F–000794J and then back between the stack pulley and the steering plate (3) . 10. Remove the motion drive belt. A correct re- placement part or assistance is available from an Authorized Service Centre in your area. 1 1. T o install the motion drive belt, reverse the above steps. 12. (Figure 23) Check the routing of the motion drive belt (1[...]

  • Page 20

    GB 20 F–000794J TROUBLE SHOOTING CHART PROBLEM: The engine will not start. 1. Follow the steps, “How T o Start The Engine” in this book. 2. Electric–Start Models: Clean the battery ter- minals. Tighten the cables. 3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.) 4. Drain the fuel tank. Clean the fuel line. Re[...]

  • Page 21

    NOTES 21 F–000794J[...]

  • Page 22

    REP AIR P ARTS CODE145S 22 F–000794J CHASSIS & HOOD ASSEMBL Y 345105A REF . KEY#17 MOUNT KEY# 17 WITH EDGE F ACING OUTSIDE HOOD. NOTE EDGE TO OUTSIDE 34 49 44 12 46 33 36 35 51 50 2 1 7 40 42 32 16 10 14 15 17 19 48 13 22 21 8 8–2 8–1 26–4 26–4 26–3 26–4 26–3 26 26–1 48 27 18 5 23 6 20 26–4 47 41 REF . CHASSIS REAR PG. (SEA [...]

  • Page 23

    REP AIR P ARTS CODE145S 23 F–000794J CHASSIS & HOOD ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Bracket, Grille RH MU6901 1–853 2 Screw , 5/16–18x1.50 MU71 1653 5 Grille MU94455–848 6 Nut, “J” T innerman MU710313 7 Screw , 1/4–20x.63 MU71 1642 8 Lens & Reflector MU95234 8–1 Lens MU94459 8–2 Reflec[...]

  • Page 24

    REP AIR P ARTS CODE145S 24 F–000794J REAR CHASSIS ASSEMBL Y 344862A REF . FINAL ASSEMBLED DECK PG. (MOWER DECK) REF . SUB ASSY . FRAME PG. (FRAME ASSY .) REF . ELECTRICAL PG. (T APE SWITCH) 24 29 27 18 7 26 20 4–3 4–4 91 4–2 13 7 13 31 22 25 20–3 19 31 80 12 12 7 15 30 21 90 20–2 81 16 4 14 5 12 12 6 15 7 7 8 9 23 13 17 344862B (20–1)[...]

  • Page 25

    REP AIR P ARTS CODE145S 25 F–000794J REAR CHASSIS ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 4 Assy ., Back Plate/Battery MU343678–853 4–1 Assy . Back Plate Flat MU95162 4–2 Battery T ray Assembly MU94563 4–3 Screw , 5/16–18x.50 MU180073 4–4 Nut, 5/16–18 Hexwdfllk MU45174 5 Weldment–Latch Lever MU95359–8[...]

  • Page 26

    REP AIR P ARTS CODE145S 26 F–000794J REAR CHASSIS ASSEMBL Y 344862B NOTE CUSTOMER SPEC P AGE CUSTOMER SPEC P AGE CUSTOMER SPEC P AGE CUSTOMER SPEC P AGE 44 100 43 42 53 39 41 40 45 46 49 47 48 38 2 3 75 33 74 74 75 85 35 36 82 84 84 83 52 45 84 37 34[...]

  • Page 27

    REP AIR P ARTS CODE145S 27 F–000794J REAR CHASSIS ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 2 Plate, Lift Detent MU95190–853 3 Screw , #12x.50 MU71 1741 33 Screw , 5/16–18x.75 MU71 1606 34 Spring, Compression MU710136–853 35 Shoulder Bolt 1/4–20 MU71 1610 36 Zinc Washer Cup MU95293 37 Nut, 1/4–20 Centerlock MU3[...]

  • Page 28

    REP AIR P ARTS CODE145S 28 F–000794J GRASS BAGGER ASSEMBL Y 344862B DET AIL ’A ’ REF . DET AIL ’A ’ 104 72 87 73 89 87 69 86 101 61 67 68 61 70 60 66 103 63 64 64 54 57 56 59 62 64 58 88 59 57 55 58 97 71 62 102 89 87[...]

  • Page 29

    REP AIR P ARTS CODE145S 29 F–000794J GRASS BAGGER ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 54 Asm. Weld Upper Frame MU690044–853 55 Spring, T orsion RH MU690003 56 Spring, T orsion LH MU690004 57 Bracket, Spring Collector MU95339–853 58 Screw , 1/4–20x.50 MU313686 59 Nut, 1/4–20 MU73826 60 Brace, Frame Collector[...]

  • Page 30

    REP AIR P ARTS CODE145S 30 F–000794J FRAME ASSEMBL Y 343650A 35 4 34 7 40 38 39 6 8 3 5 9 2 41 17 11 12 10 13 32 43 44 1 14 33 21 32 16 20 30 31 19 26 27 28 24 36 36 23 15 37 45 29 37 18[...]

  • Page 31

    REP AIR P ARTS CODE145S 31 F–000794J FRAME ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Frame, Rail RH MU94564 2 Frame, Rail LH MU94565 3 Support, Seat RH MU94634 4 Support, Seat LH MU94633 5 Screw , .312–18x.75 MU26X249 6 Brace, BackPlate RH MU94561 7 Brace, BackPlate LH MU94562 8 Screw , 5.312–18x.75 MU26X249 9 Brac[...]

  • Page 32

    REP AIR P ARTS CODE145S 32 F–000794J FRAME ASSEMBL Y 60 65 64 61 87 75 76 73 83 70 86 77 82 78 79 80 73 74 90 71 91 89 69 72 84 68 81 62 67 88 REF . SUB. ASSY . FRAME PG. (SECTOR GEAR) 343650A[...]

  • Page 33

    REP AIR P ARTS CODE145S 33 F–000794J FRAME ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 60 Engine Plate MU94006 61 Screw , .312–18x.75 MU26X249 62 Nut, 5/16–18 MU015X88 64 Bracket, Muffler Mount MU94307 65 Screw , .312–18x.75 MU26X249 67 Nut, 5/16–18 MU015X79 68 Guide–Stack Pulley Belt MU94310 69 Zerk, Grease MU70[...]

  • Page 34

    REP AIR P ARTS CODE145S 34 F–000794J STEERING 344861A REF . SUB. ASSY . FRAME PG. (FRAME) REF . CUSTOMER SPEC P AGE REF . CUSTOMER SPEC P AGE 43 44 26 28 27 30 29 31–3 31 31–4 31–3 31–1 31–2 34 35 9[...]

  • Page 35

    REP AIR P ARTS CODE145S 35 F–000794J STEERING Key No. Description Part No. 9 Dust Hub Cap MU094618 26 Shaft, Steering MU94520 27 Bearing–Lower MU94124 28 Screw , 5/16–18x.75 MU71 1606 29 Gear , Pinion MU94122 30 Retaining Ring MU710102 31 T ire & Rim MU692641 31–1 V alve Stem MU338512 31–2 Rim MU338517 31–3 Bearing MU338513 31–4 T[...]

  • Page 36

    REP AIR P ARTS CODE145S 36 F–000794J MOTION DRIVE REF . KEY# 42 REF . SUB. ASSY . FRAME PG. (FRAME ASSY .) REF . ENGINE & CONTROL PG. (ENGINE PULLEY) REF . KEY# 17 REF . CHASSIS FRONT PG. (SEA T DECK) REF . SUB. ASSY . FRAME PG. (SUPPORT BRKT .) KEY# 33 & 43 ARE MOUNTED WITH HUB F ACING DOWN. NOTE REF . CUSTOMER SPEC P AGE 75 70 29 28 63 [...]

  • Page 37

    REP AIR P ARTS CODE145S 37 F–000794J MOTION DRIVE Key No. Description Part No. Key No. Description Part No. 1 T ransaxle, VST205 * 2 Screw , 5/16–18X2.50 MU71 1669 3 Nut, 5/16–18 MU71 1634 4 Bracket, Stabilizer MU94224–853 5 Screw , 5/16–18x1.00 MU71 1893 6 Screw , 5/16–18x.75 MU710268 9 Pedal Assy ., Hydro MU690134–853 10 Rod, Foot C[...]

  • Page 38

    REP AIR P ARTS CODE145S 38 F–000794J MOWER SUSPENSION ASSEMBL Y REF . SUB. ASSY . FRAME PG. (CONTROL ARM) REF . SUB. ASSY . FRAME PG. (FRAME ASSY .) REF . FINAL ASSEMBLED DECK PG. (SPRING) REF . FINAL ASSEMBLED DECK PG. (LIFT ARM) 17 16 1 25 26 28 27 9 6 5 4 2 40 31 21 18 15 16 20 32 35 34 34 33 33 38 29 30 10 3 41 37 36 24 19 344419A[...]

  • Page 39

    REP AIR P ARTS CODE145S 39 F–000794J MOWER SUSPENSION ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Assembly , Lift Arm MU95233–853 2 Screw , 1/2–13x1.50 MU71 1917 3 Nut, 1/2–13 Lock MU71 1918 4 Bracket. Lift Link MU94262–853 5 W asher , Flat MU71 1617 6 Hair Pin MU71 1676 9 Hair Pin MU71 1676 10 Spring, Extension [...]

  • Page 40

    REP AIR P ARTS CODE145S 40 F–000794J ENGINE AND CONTROL ASSEMBL Y 344901B INSET ’A ’ REF . CHASSIS FRONT PG. (DASH & SUPPORT ) REF . KEY #1 REF . CHASSIS FRONT PG. (HOOD) REF . DET AIL ’A ’ REF . SUB. ASSY . FRAME PG. (FRAME) REF . SUB. ASSY . FRAME PG. (FRONT AXLE ASSY .) 39 28 38 34 27 31 32 30 32 1 59 54 35 46 36 8 5 4 33 2 18 29 4[...]

  • Page 41

    REP AIR P ARTS CODE145S 41 F–000794J ENGINE AND CONTROL ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 15.5HP (See Engine Manual) Engine –– Clip, Speed MU94951 2 Engine Bolt 3/8x1.25 MU0025X7 4 Muffler MU94654 5 Exhaust T ube MU94657 8 Screw , 5/16–18x.75 MU313676 9 Screw , 5/16–18x.75 MU71 1606 10 Washer , Regsptlk[...]

  • Page 42

    REP AIR P ARTS CODE145S 42 F–000794J DECK ASSEMBL Y REF . KEY#24 REF . KEY#17 REF . KEY#61 REF . KEY#50 REF . KEY#75 40 39 15 15 24 77 40 39 37 42 41 43 38 36 76 78 21 40 39 15 15 35 33 34 30 31 32 17 61 23 29 28 64 29 65 15 1 58 60 80 55 57 50 56 56 54 15 52 51 29 67 72 71 75 74 73 24–2 24–4 24–3 24–1 50–1 50–4 50–3 50–2 75–1 7[...]

  • Page 43

    REP AIR P ARTS CODE145S 43 F–000794J DECK ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Housing, 40” Deck MU690156–853 17 Brake Arm Assembly LH MU94665–853 17–1 Brake Support Assembly LH MU94293 17–2 Brake Arm MU94291 17–3 Spring, T orsion MU7101 10 17–4 Nut, 5/16–18 MU710205 21 Link, Brake LH MU690021 23 N[...]

  • Page 44

    REP AIR P ARTS CODE145S 44 F–000794J DECK ASSEMBL Y 344274C REF . KEY#2 REF . DECK ASSEMBL Y 44 45 8 3 4 5 15 79 6 16 15 47 46 48 81 49 2 82 10 9 13 12 14 5 3 15 11 2–3 2–4 2–2 2–1[...]

  • Page 45

    REP AIR P ARTS CODE145S 45 F–000794J DECK ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 2 Assembly , Jackshaft Housing MU94305 2–1 Housing, Jackshaft MU94282 2–2 Bearing, Lower Jackshaft MU92282 2–3 Bearing, Upper Jackshaft MU92281 2–4 Spacer MU90904 3 Pulley , Deck MU690020 4 Jackshaft MU91922 5 Flatwasher MU17x165 [...]

  • Page 46

    REP AIR P ARTS CODE145S 46 F–000794J ELECTRICAL ASSEMBL Y DET AIL ’A ’ REF . CHASSIS REAR PG. (SEA T P AN) DET AIL ’B’ REF . DET AIL ’A ’ REF . CHASSIS FRONT PG (ACCESS P ANEL) REF . SUB. ASSY . FRAME PG. (FRAME) REF . ENGINE & CONTROL PG. (NUT) TO ST ARTER REF . ENGINE & CONTROL PG. (NUT) REF . CHASSIS FRONT PG. (DASH SUPPORT[...]

  • Page 47

    REP AIR P ARTS CODE145S 47 F–000794J ELECTRICAL ASSEMBL Y Key No. Description Part No. Key No. Description Part No. 1 Wire Harness MU95379 3 Rear Harness MU95381 4 Socket, Lamp MU92372 5 Bulb, Light MU90084 6 Cable T ie MU57444 7 Wire Clip, Adhesive MU55939 8 Switch, Ignition MU94762 10 Assy , Switch Double Pole Delta MU690106 10–1 Switch, Doub[...]

  • Page 48

    REP AIR P ARTS CODE145S 48 F–000794J CUST OMER SPEC 345014A 1 2 4 3 8 9 6 5 7 7[...]

  • Page 49

    REP AIR P ARTS CODE145S 49 F–000794J CUST OMER SPEC Key No. Description Part No. 1 Ignition Key MU327350 2 Pad, Brake/Clutch MU95220 3 Steering Wheel MU95185 4 Insert, 4–Spoke MU71 1326 5 Foot Pad RH MU95409 6 Foot Pad LH MU95408 7 Ratchet Fastener MU309325 8 Seat MU95415 9 Shoulder Bolt 5/16–18 MU71 1654[...]

  • Page 50

    50 F–000794J[...]

  • Page 51

    51 F–000794J[...]

  • Page 52

    52 F–000794J Übereinstimmungs–Bescheinigung Certificate of conformity Certificat de conformité Certificato di conformità Certificado de conformidad Conformiteitsverklaring Declaração de conformidade Konformitetsintyg Konformitetserklæring Overensstemmelseser klæring V aatimustenmukaisuusilmoitus D GB F I E NL S N DK SF P Der Unterzeichne[...]

  • Page 53

    53 F–000794J mit den V orschriften der Richtlinie 84/538 EWG übereinstimmt / conforms to the specifications of Directive 84/538 EEG / est conforme aux spécifications de la directive CEE 84/538 / è conforme alle specifiche della direttiva CEE 84/538 / se conforma a las especificaciones de la directiva CEE 84/538 / in overeenstemming is met de s[...]

  • Page 54

    54 F–000794J D EG–Konformitätserklärung entsprechend der Richtlinie 98/37/EG GB EC Certificate of Conformity conforming to Directive 98/37/EC F Déclaration de conformité pour la CEE conforme à la directive 98/37/CE I Certificato di conformita’ comunitario conforme alla Direttiva 98/37/CE E Declaración de Conformidad según la directiva [...]

  • Page 55

    55 F–000794J (vollständige Anschrift der Firma - bei in der Gemeinschaft niedergelassenen Bevollmächtigten ebenfalls Angabe der Firma und An schrift des Herstellers) (full address of company - where this concerns authorized agents within the Common Market, also state the company name and manu facturer) (Adresse complète de la firme - en cas de[...]

  • Page 56

    56 F–000794J Zur sachgerechten Umsetzung der in den EG–Richtlinien genannten Sicherheits– und Gesundheitsanforderungen wurde(n) folgende Norm(en) und/oder technische Spezifikation(en) herangezogen: BS EN 386:1997, BS EN 1033:1996 und/oder BS EN 1032:1997 T o effect correct application of the safety and health requirements stated in the EEC Di[...]