Hayter Mowers 560F manual

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Table of contents for the manual

  • Page 1

    OWNER'S HANDBOOK Harrier 56 CODES 560F 561F Auto Drive (V ariable Speed) (Electric Start) Auto Drive (V ariable Speed) (English V ersion) CODE FROM SERIAL NO: P AR T NUMBER: 1 1 1-1471 (C) 560F 280000001 561F 280000001 ISSUE 29.08.08 111-1471 (C) 29/8/08 12:56 pm Page 1.1[...]

  • Page 2

    1 2 3 4 6 5 7 8 9 11 12 13 14 15 16 17 18 56CTH01B 10 19 20 Main Features Specifications MAIN FEA TURES /SPECIFICA TIONS 1.2 Code 560 561 Engine Briggs & Stratton Briggs & Stratton Engine type Series 825 Series 825 Engine/Cutterbar speed 2750 rpm 2750 rpm Fuel type Unleaded petrol Unleaded petrol Fuel capacity 1.5 litres 1.5 litres Oil type[...]

  • Page 3

    1st Y ear (12 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1st Y ear (12 months) Owner’s Name: Serial Number: Date: 2nd Y ear (24 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: Owner’s Name: Serial Number: Date: Note for dealer : [...]

  • Page 4

    111-1471 (C) 29/8/08 12:56 pm Page 1.4[...]

  • Page 5

    1.2 Main Features/Specifications 1.5 Contents 1.6 Introduction 1.7 W arranty 1.8 - 1.1 1 Safety Precautions 1.8 - T raining 1.8 - 1.9 - Pr eparation 1.9 - 1.10 - Operation 1.10 - 1.1 1 - Maintenance and Storage 1.1 1 - Safety Symbols 1.1 1 - Decal Symbols 1.12 Assembling the Mower 1.12 - Delivery Checklist 1.12 - Handlebar 1.12 - Grassbag Attachmen[...]

  • Page 6

    1.6 INTRODUCTION Thank you for purchasing a Hayter mower . The following pages are designed to help you gain safe and efficient service from your machine. IMPOR T ANT : This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety , operation, maintenance and specifications. Read and und[...]

  • Page 7

    LIMITED W ARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie. engines, gearbox / transaxle (where applicable) furnish their own warra[...]

  • Page 8

    1.8 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury . Carefully read the following and inform others. Y our mower is perfectly safe if used correctly . Failure to observe the following precautions may r esult in serious injury. Before using the mower rea[...]

  • Page 9

    1.9 PRECAUTIONS SAFETY - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely . A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutterblade must be replace[...]

  • Page 10

    1.10 SAFETY PRECAUTIONS Operation Maintenance & Storage Continued Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins wh[...]

  • Page 11

    1.11 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure. T o reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety . If the fuel tank has to be drai[...]

  • Page 12

    Remove the mower from the packaging and check that the following items have been supplied correctly . If any items are missing contact, your local Hayter dealer . 1. Engine Handbook. 3. Charger (561) 2. Grassbag. 4. Ignition Key (561) T o prevent accidents cut off the long ribbon attached to the grass- bag and discard. (561 Only) Note: Prior to fir[...]

  • Page 13

    1.13 MOWER THE ST AR TING T o prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol befor e starting the engine. Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil. T o prolong the life of your engine it is important th[...]

  • Page 14

    1.14 Controls Operate all control levers several times and ensure that the cables move freely . Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘ choke ’ position. IMPOR T ANT[...]

  • Page 15

    1.15 MOWER THE OPERA TING Allow the engine to warm up and move the throttle lever to the ‘ fast ’ position after starting a cold engine. T o prevent damage never pull the engine start grip when the engine is running. (Electric start Only) Stand behind the mower and hold the handlebar together with the engine stop lever . T urn the ignition key [...]

  • Page 16

    Hold and pull against the handlebar with both hands to reverse the mower . T o make a wide turn steer the mower with the handlebar in the direction required. T o make a tight turn release the ground drive clutch lever , apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction. T [...]

  • Page 17

    T o prevent engine damage do not use the mower on slopes gr eater than 20 degrees. T o adjust the height of cut: Grip the lever and pull sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. Finally release the lever at the required position and ensure it locks firmly into one of [...]

  • Page 18

    1.18 OPERA TING THE MOWER T o prevent accidents, thoroughly inspect the ar ea and remove all objects which when contacted by the mower cutterblade could become dangerous pr ojectiles. Inspect the area for hidden obstruc- tions which when contacted by the cutterblade could risk health and safety or r esult in damage to the mower . Remember the loca-[...]

  • Page 19

    Areas of heavy growth should be mown without collecting the clip- pings. If collection is required, first mow the area without the grassbag at the maximum height of cut setting. Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted. Reduce the height of cut and mow the area again as[...]

  • Page 20

    1.20 There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. Rake the grass thoroughly . Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary . The yearly lawn work programme really starts this month. As soon as the ground conditions a[...]

  • Page 21

    1.21 Keep mowing regularly and watering as necessary . Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weather conditions leave the grass longer to help retain ground mois- ture. Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow . Rake out the thatch from the t[...]

  • Page 22

    1.22 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty , dry conditions, or when airborne debris is present or after exten- sive operation cutting tall, dry grass. After the very first five hours change the engine oil After the ve[...]

  • Page 23

    T o prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance pr oce- dures on the mower . 1. Air Cleaner 2. Spark Plug / Lead 3. Carburetor 4. Exhaust Guard 5. Exhaust 6. Oil fill/Dipstick 7. Start Grip 8. Fuel Cap 9. Cover Loosen casing clamp screw (1) and move the governor lever (2) in the di[...]

  • Page 24

    Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower ’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1. Drain fuel by running the engine unt[...]

  • Page 25

    1.25 Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs & Stratton service dealer . Check the spark plug gap with a feeler gauge and set at 0.50mm. Remove all gras[...]

  • Page 26

    Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings ar e particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away fr om corrosive materials. Regularly check that all securing nuts and bolts are tight. Replace missing or da[...]

  • Page 27

    1 Fig. 2 3. If the distance between the clutch lever and handlebar is less than 60mm regulate the engagement position with the black plastic cable adjuster . Refer to Fig 1 and 2 to regain the 60mm distance. 4. Note this is a temporary adjustment and at the nearest opportunity a service should be carried out to ensure the spring on the clutch cable[...]

  • Page 28

    Drain the fuel by running the engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow the engine to cool. T urn the mower on its left hand side and ensure that the air clean- er side of the engine is uppermost. Firmly grip the end of the cutterblade with the gloved hand and remove the bolt, spring washer and d[...]

  • Page 29

    A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance. Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require. Remove the cutterblade from the mower and clean using a brush and water . Inspect the cutterblade for signs of damage. Sharpen both cutting edges with [...]

  • Page 30

    1.30 MOWER MAINTENANCE T o store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower . T ake care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through contact with the engine. Engines[...]

  • Page 31

    1.31 (561 only) - PREVENT ACCIDENTS: AL W A YS charge the battery in a well ventilated area. NEVER charge the battery near naked flames or direct heat. AL W A YS switch off the mains electricity supply before disconnect- ing the charger fr om the battery. AL W A YS use the battery charger supplied with the mower . Battery charging should not be nec[...]

  • Page 32

    1.32 TROUBLE SHOOTING PROBLEM POSSIBLE F AUL T REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever . Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Battery discharged (561 Only) Charge battery Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air [...]

  • Page 33

    1.33 PROBLEM POSSIBLE F AUL T REMEDY Engine vibrates excessively Mounting bolts loose. T ighten bolts Cutterblade bolt loose. T ighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out o[...]

  • Page 34

    1.34 OF DECLARA TION EC DECLARATION OF CONFORMITY Manufa cturer: HAY TER L IMI TE D , Address: Spel lbrook, Bish op’s St ortfo rd, Herts . CM 23 4BU. E NGLAND declare that the lawnmower : Mod el n ame : Type: Model No: Cutti ng width: Speed of rotat ion of the cutti ng dev ice : Engine ma nufa ct urer: Speed of rotat ion of engine: Harrie r 56 Au[...]

  • Page 35

    1.35 111-1471 (C) 29/8/08 12:56 pm Page 1.35[...]

  • Page 36

    1.36 UPPER MAINFRAME PA R T S LIST Item No. Description Part No. Qty 560 Qty 561 Item Note 1 NUT M6 NYLOC P TYPE 09544 1 1 2 BATTERY 12V HY412009 0 1 3 BATTERY COVER 560015 1 1 4 BOLT HANDLEBAR HY226024 2 2 5 CABLE ENGINE BRAKE 111-0997 1 0 CABLE ENGINE BRAKE 560041 0 1 6 CABLE GUIDE 410037 4 2 7 CABLE CLUTCH 111-1469 1 1 8 CAP FOR M8 NUT BLACK HY2[...]

  • Page 37

    1.37 7 34 46 15 14 32 48 48 19 36 30 30 36 23 38 28 31 21 5 44 35 39 17 20 20 24 45 29 40 27 33 27 26 41 43 3 2 9 22 8 17 39 35 1 25 16 18 31 13 23 47 6 47 21 4 4 42 9 22 8 12 11 10 37 LIST PA R T S MAINFRAME UPPER 111-1471 (C) 29/8/08 12:56 pm Page 1.37[...]

  • Page 38

    1.38 LOWER MAINFRAME PA R T S LIST Item No. Description Part No. Qty 560 Qty 561 Item Note 1 AXLE FRONT WELD ASSY 560008 1 1 2 BAR SPRING TENSION 560037 1 1 3 BEARING 63001-2RS 111-1276 2 2 4 BEARING FRONT AXLE 410069 2 2 5 BEARING HOUSING 111-1492 2 2 6 BELT VARIATOR 520 411024 1 1 7 BOLT UNF 3/8"x2.1/4" 09122 1 1 8 BRACKET CABLE HY41200[...]

  • Page 39

    1.39 23 D etail A 22 43 67 32 31 57 44 56 5 52 27 28 41 45 38 55 39 1 44 44 44 44 44 31 44 11 29 60 47 34 53 46 46 46 40 45 54 16 46 8 14 31 26 12 1 4 64 63 4 21 44 44 44 44 17 7 18 62 44 25 35 46 44 46 46 37 58 42 49 19 50 36 19 30 42 37 44 9 2 48 20 33 33 6 63 59 68 51 61 61 15 44 66 35 24 3 44 25 64 66 66 66 5 24 44 44 65 65 10 44 LIST PA R T S [...]

  • Page 40

    1.40 Item No. Description Part No. Qty 560 Qty 561 Item Note 49 SHAFT ROLLER WELDED 111-1717 1 1 50 SHROUD-FREEWHEEL 340168 1 1 51 SPRING COUNTER BALANCE 410050 1 1 52 SPRING TORSION HOC 480132 1 1 53 SPRING VARIATOR HY412004 1 1 54 SPROCKET 10T 411011 1 1 55 SPROCKET 18T 111-1552 1 1 56 THROWPLATE 560011V 1 1 57 UNDERDECK FIXED 560025 1 1 58 UNDER[...]

  • Page 41

    1.41 23 D etail A 22 43 67 32 31 57 44 56 5 52 27 28 41 45 38 55 39 13 44 44 44 44 44 31 44 11 29 60 47 34 53 46 46 46 40 45 54 16 46 8 14 31 26 12 1 4 64 63 4 21 44 44 44 44 17 7 18 62 44 25 35 46 44 46 46 37 58 42 49 19 50 36 19 30 42 37 44 9 2 48 20 33 33 6 63 59 68 51 61 61 15 44 66 35 24 3 44 25 64 66 66 66 5 24 44 44 65 65 10 44 LIST PA R T S[...]

  • Page 42

    1.42 NOTES 111-1471 (C) 29/8/08 12:56 pm Page 1.42[...]

  • Page 43

    1.43 NOTES 111-1471 (C) 29/8/08 12:56 pm Page 1.43[...]

  • Page 44

    1.44 CUST OMER INFORMA TION /NOTES Serial No: Engine T ype:- Series 825 (560F) Engine:- Briggs & Stratton Engine T ype:- Series 825 (561F) Engine:- Briggs & Stratton Date of Sale:- Y our Local Dealer:- Notes:- 111-1471 (C) 29/8/08 12:56 pm Page 1.44[...]