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GSI Outdoors VHC manual

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Table of contents for the manual

  • Page 1

    1 Deluxe V ane Axial Heater Deluxe V ane Axial Heater MODEL # VHC __ - __ __ - __ __ - D (HIGH FIRE) MODEL # VLC __ - __ __ - __ __ - D (LOW FIRE) MANUAL # PNEG-581 Owner's Manual[...]

  • Page 2

    2 Deluxe V ane Axial Heater V ANE AXIAL HEA TER CHECK LIST 9 OK _____ 1. All wire connections _____ 2. Spark plug gap .125 _____ 3. Pipetrain tightness and gas leaks _____ 4. Flame sensor tight _____ 5. Fuse in place, extra fuse provided _____ 6. T ime delay reset _____ 7. Indicator light _____ 8. Pressure gauge _____ 9. Regulator adjusted _____ 10[...]

  • Page 3

    3 Deluxe V ane Axial Heater T ABLE OF CONTENTS Roof W arning, Operation & Safety ..........................................................................4 W arning and Disclaimer .......................................................................................5 Safety Alert Decals.........................................................[...]

  • Page 4

    4 Deluxe V ane Axial Heater WARNING AND DISCLAIMER W arning! Be Alert! Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner . Failure to read this manual and its safety instructions is a misuse of the equipment. The symbol shown is used to call your attention to i[...]

  • Page 5

    5 Deluxe V ane Axial Heater WARNING AND DISCLAIMER Fuel W arning Important! Do not use propane tanks which have previously been used for ammonia unless they have been purged according to procedures of the National L. P . Association. Be sure fuel supply system complies with all local codes for L. P . gas installations. DO NOT USE FLAME FOR LEAK TES[...]

  • Page 6

    6 Deluxe V ane Axial Heater The GSI Group Inc. recommends contacting your local power company , and having a representative survey your installation so the wiring is compatible with their system, and adequate power is supplied to your unit. SAFETY ALERT DECALS Safety decals should be read and understood by all people in the grain handling area. The[...]

  • Page 7

    7 Deluxe V ane Axial Heater High voltage. Will cause serio u injury or death. Lockout power before servicing. DANGE R DC-1224 SAFETY ALERT DECALS Safety Alert Decals for Door[...]

  • Page 8

    8 Deluxe V ane Axial Heater Safety Decals for Bin SAFETY ALERT DECALS High voltage. Will cause injury or death. Lockout power before servicing. DANGER DC-889[...]

  • Page 9

    9 Deluxe V ane Axial Heater SAFETY ALERT DECALS High voltage. Will cause injury or death. Lockout power before servicing. DANGER! DC-88 9 WARMER COLDER VAPORIZER ADJUSTMENT VAPORIZER COIL SHOULD BE ADJUSTED SO VAPOR PIPE TRAIN IS WARM (100-125 DEGREES F) TO THE TOUCH DC-535[...]

  • Page 10

    10 Deluxe V ane Axial Heater HEA TER INST ALLA TION Fuel Connection Liquid Propane Models 1. LP models are designed to run on liquid pro- pane, with liquid draw from the propane tank. A void using propane supply tanks that have been used for vapor draw for long periods of time. When using liquid draw systems any moisture that may be present in tank[...]

  • Page 11

    11 Deluxe V ane Axial Heater HEA TER INST ALLA TION Figure 1: Illustration of deluxe vane axial heater wiring installation on a fan unit. BE SURE POWER IS DISCONNECTED AND LOCKED OUT BEFORE INST ALLA TION! F AILURE TO DO SO MA Y CAUSE SERIOUS INJUR Y OR DEA TH. 1. Connect power cord to fan control box. 2. Make field connection of wires in fan box a[...]

  • Page 12

    12 Deluxe V ane Axial Heater 1. Mark location on transition one (1) foot up from the bottom (entrance collar) and centered in the transition. 2. Drill or knock out 7/8" diameter hole on marked location. 3. Install transition hi-limit using supplied self drilling screws. T ransition Hi-limit Installation Figure 3: The transition connecting the [...]

  • Page 13

    13 Deluxe V ane Axial Heater Plenum Thermostat Mounting The plenum thermostat is the 4 x 4 white box with knob that is preconnected to heater when heater is ordered with thermostat. 1. 24" to the right side of the transition, drill one 3 / 8 " hole (high temp) or 1 1 / 2 " hole (low temp) in the center of the ple- num in a valley (4.[...]

  • Page 14

    14 Deluxe V ane Axial Heater Figure 4: The HF-7318 control board. For Units Using HF-7318 Control Board 2 Deluxe heaters may be connected to one grain drying system and wired so they cycle together . One of the heaters should have a thermostat connected to it as per the installation instructions. That heater will be referred to as the master . The [...]

  • Page 15

    15 Deluxe V ane Axial Heater HEA TER INST ALLA TION Inside diameter Bolt circle diameter Length BTU rating Weight Maximum fuel flow (GPH) Orifice Modulating valve bypass orifice Minimum operating pressure Maximum operating pressure Minimum line size Maximum fuel flow (CFH) Orifice Modulating valve bypass orifice Minimum operating pressure Maximum o[...]

  • Page 16

    16 Deluxe V ane Axial Heater HEA TER OPERA TION Standard Heater Operation 1. Thermostat must be wired into heater control box for heater to operate. 2. Open all manual shutof f valves to heater unit. 3. Start fan. This will supply power to heater . 4. T urn thermostat dial to its highest setting. 5. T urn toggle switch on. 6. Heater should now be l[...]

  • Page 17

    17 Deluxe V ane Axial Heater OPERA TING PROCEDURE Modulating V alve Operation 1. The modulating valve regulates gas flow through the heater based on sensing unit in the plenum, and maintains a constant drying air temperature. 2. The sensing bulb of the modulating valve should be mounted through the bin wall with the side reading "top" up.[...]

  • Page 18

    18 Deluxe V ane Axial Heater HEA TER OPERA TION BTU's Per Gauge Pr essure (PSI) Propane Models (Appr oximate) 60 2 1 low-temp 2 1 low-temp low-temp 4 3 2 1 2 2 1 1 low-temp 3 2 2 1 low-temp Fan Model 3HP-18" 7HP-24" 10HP-24" 15HP-26" 15HP-28" Heat Rise Degrees F Static Pressure 1" 2" 3" 1" 2" 3[...]

  • Page 19

    19 Deluxe V ane Axial Heater HEA TER OPERA TION BTU's Per Gauge Pr essure (PSI) Natural Gas Models (Approximate) High T emperatur e 7 1204750 1881456 2487940 2708640 6 1115380 1741920 2302800 2507090 5 1016880 1587790 2099420 2285470 4 909260 1419980 1876896 2043790 3 787970 1231200 1627920 1772020 2 644780 1006850 1331520 1450080 1 454180 710[...]

  • Page 20

    20 Deluxe V ane Axial Heater Adjusting the vaporizer coil on a liquid propane model. The top photo shows the setting in, and the bottom photo shows the coil out. Adjusting the V aporizor 1. V aporizer should be adjusted so the vapor pipetrain runs warm to the touch (100°- 120°F). 2. Loosen 5/16" bolt on adjust- ment bracket. 3. Swivel vapori[...]

  • Page 21

    21 Deluxe V ane Axial Heater DELUXE HEA TER WIRING DIAGRAM[...]

  • Page 22

    22 Deluxe V ane Axial Heater HEA TER P ARTS 18" Gas Heater 1 HF-6785 18" Heater Hous ing 2 HH-3933 18" Burner Cas ting 3 HH-1180 18" Flame Spreader 3 HH-4410 18" Lo-Temp F lame Spreader 4 HF-7078 18" Flame Diver ter 4 HF-7073 18" Lo-Tem p Flame Diverter 5 HF-6062- 18 18" Acces s Panel (Delux e, Sr 2000) 6 HF-[...]

  • Page 23

    23 Deluxe V ane Axial Heater HEA TER P ARTS 18" Gas Heater[...]

  • Page 24

    24 Deluxe V ane Axial Heater HEA TER P ARTS 24" & 26" Gas Heater 1 HF-6175 24" Heater Housing 1 HF-6176 26" Heater Housing 2 HH-3934 24/26" Burner Casting 3 HH-1179 24/26" Flame Spreader 3 HF-6757 24/26/28" Lo-Temp Flame Spreader 4 HF-7103 24/26" Flame Diverter 4 HF-7107 24/26/28" Lo-Temp Flame Diver[...]

  • Page 25

    25 Deluxe V ane Axial Heater HEA TER P ARTS 24" & 26" Gas Heater[...]

  • Page 26

    26 Deluxe V ane Axial Heater HEA TER P ARTS 28" Gas Heater 1 HF-6060 28" Heater Housing 2 HH-3934 24/26" Burner Casting 2 THF- 3141 28" Burner Casting 3 THF- 3144 28" Flame Spreader 3 HF-6757 24/26/28" Lo-Temp Flame Spreader 4 HF-7105 28" Flame Diverter 4 HF-7107 24/26/28" Lo-Temp Flame Diver ter 4 HF-7106 28[...]

  • Page 27

    27 Deluxe V ane Axial Heater HEA TER P ARTS 28" Gas Heater[...]

  • Page 28

    28 Deluxe V ane Axial Heater Contr ol Box Parts HEA TER P ARTS Key Part Number Descr iption 1 F-942 Control Box Lid 2 HH-1487 Igniton Transformer 3 HF- 7318 Circuit Board As sembly 4 HH-1092 High Limit Switch 180 Degree 5 FH-4429- 1 Spring Latch 6 HH-7015 Snap trak 7 HF- 7046 18" Control Box Housing 7 HF- 7047 24" Control Box Housing 7 HF[...]

  • Page 29

    29 Deluxe V ane Axial Heater HEA TER P ARTS Contr ol Box Parts[...]

  • Page 30

    30 Deluxe V ane Axial Heater Axial Pr opane V apor Pipetrain HEA TER P ARTS 1 TFC- 0023 1/2" 0-30 PSI Regulator (D eluxe, Sr 2000) 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC -0032 1/2" Solenoid (Delux e, Sr 2000) 4 HH-2029 1/2" x 1 1/2" Nipple 5 HH-2984 30 PSI gauge 6 S-3853 1/2" x 1/4" x 1/2" T ee 7 HH-1083 1[...]

  • Page 31

    31 Deluxe V ane Axial Heater Axial Natural Gas Pipetrain HEA TER P ARTS 1 TFC -0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC -0081 3/4" Solenoid (Deluxe, Sr 2000) 4 THH-4121 3/4" Close Nipple 5 THH-4158 3/4" x 1/4" x 3/4" Tee 6 D08-0022 15 PSI Gauge 7 HH-7026 3/4" 18/24/28" Orifice Pipe 7 H[...]

  • Page 32

    32 Deluxe V ane Axial Heater HEA TER P ARTS Axial Propane V apor Hi-Lo Pipetrain 1 TFC- 0023 1/2" 0-30 PSI Regulator (Delux e, Sr 2000) 2 HH-3670 1/2" x 2 1/2" Nipple 3 TFC- 0032 1/2" Solenoid (Deluxe, Sr 2000) 4 HH-2029 1/2" x 1 1/2" Nipple 5 HH-1453 1/2" x 1/2" x 1/2" Tee 6 THH-4067 1/2" Street El[...]

  • Page 33

    33 Deluxe V ane Axial Heater HEA TER P ARTS Axial Natural Gas Hi-Lo Pipetrain 1 TFC -0051 3/4" Ball Valve 2 THH-4136 3/4" x 3" Nipple 3 TFC- 0081 3/4" Solenoid (Deluxe, Sr 2000) 4 THH-4121 3/4" Close Nipple 5 THH-4174 3/4 " x 3/4" x 1/2" Tee 6 THH-4067 1/2" Street Elbow 7 TFC -0030 1/2" Ball Valve 8[...]

  • Page 34

    34 Deluxe V ane Axial Heater HEA TER P ARTS Axial LP Pipetrain 1 HH-4845 1/4" Relief Valve 2 THH-4058 1/2" x 1/2" x 1/2" T ee Sh. 80 3 THH-4089 1/2" Male Union Elbow Sh. 80 4 THH-4071 1/2" Elbow Sh. 80 5 CD-0198 Vaporizer Coil 6 D67-0005 1/2" Coupling 7 D07-0009 5/16" x 24" LP Gas Hose 8 HH-7013 200 Degr[...]

  • Page 35

    35 Deluxe V ane Axial Heater NOTES ______________________________________________________________________________________________________________ _____________________________________________________________________________________________________ ______________________________________________________________________________________________________[...]

  • Page 36

    36 Deluxe V ane Axial Heater EXCEPT FOR THE ABOVE ST A TED EXPRESS LIMITED W ARRANTIES, GSI MAKES NO W AR- RANTY OF ANY KIND, EXPRESSED OR IMPLIED, INCLUDING , WITHOUT LIMIT A TION, W AR- RANTIES OF MERCHANT ABILITY OR FITNESS FOR A P AR TICULAR PURPOSE OR USE IN CON- NECTION WITH (i) PRODUCT MANUF ACTURED OR SOLD BY GSI OR (ii) ANY ADVICE, IN- STR[...]

  • Page 37

    37 Deluxe V ane Axial Heater 1004 E. Illinois St. Assumption, IL 62510 phone 217-226-4421 fax 217-226-4498 http://www .grainsystems.com/ April 1998[...]