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GSI Outdoors PNEG-1153 manual

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  • Page 1

    PNEG-1153 CALC-U-DRI MOISTURE/MA TIC/MANAGER Owner ’ s Manual PNEG-1153 Date: 03-20-07[...]

  • Page 2

    2 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager[...]

  • Page 3

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3 T able of Content s Contents Chapter 1 Introduction ... ................ ................. ............ ................. ................ ................ ...... ............. ... 4 Chapter 2 Safety ..................... ................ ................ ................ ................ .............[...]

  • Page 4

    4 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1. INTRODUCTION DMC’s Calc-U-Dri Moisture/Matic is a grain dr ying control specifically designed for continuous flow, out-of-bin grain dryers with an SCR control and a DC motor on the metering ro lls. The Calc-U-Dri Moisture/Matic will automatically incre ase or decrease the speed of the metering rol[...]

  • Page 5

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5 2 . S A F E T Y SAFETY INFORMATION PLEASE READ. WATCH FOR THIS SYMBOL! IT POINTS OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS ATTENTION - “BECOME ALERT! YOUR SAFETY IS INVOLVED!” It is recommended that you review the entire cont ents of this manual, paying p articular attention to items preceded by t[...]

  • Page 6

    6 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 3. SAFETY DECALS 1. Read and understand the Owner’s Manual. 2. Disconnect all electrical power before se rvicing or opening control box, adjusting or lubricating the equ ipment. 3. All electrical hook-ups should be in ac corda nce to the National Electrical Code. 4. Ground all electrical equipm ent a[...]

  • Page 7

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7 4 . I N S T A L L A T I O N Sensor Location and Cutout Instructions Sensor Location Locations for sensor installation a re dependent on the following factors all being pre sent for proper operation. (See Figure 4A). 1. Installation in a six (6) or eight (8)" diameter auger or a flat bottom pan. 2.[...]

  • Page 8

    8 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Sensor Cutout Instructions Sensor Cut-Out Instructions for Six (6)" a nd Eight (8)" Augers DISCONNECT POWER TO THE AUGER MOTOR BEFORE PROCEEDIN G ANY FURTHER! 1. Look at the discharge tube and determine where the sensor can be located. (See Figure 4C). There must be at least [...]

  • Page 9

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9 4. INST ALLATION 2. Position the sensor connecting band on the discharg e tube so that the rectangular hole is toward the discharge end. Mark the outline of the rectangular hole and the edg es of the band on the discharge auger tub e. Cut a hole in the discharge tube eight (8)" lo ng so the outlin[...]

  • Page 10

    10 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION Figure 4E Note: If there is more than 5/8" gap b etween the bottom pan and the outer edge of the flighting, do not use a sensor in that location. Use another location, such as a take-away auger. (See Figure 4F). 2. Remove the flat bottom pan and mark t he sensor cutout area at le[...]

  • Page 11

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 1 1 4. INST ALLATION Figure 4G 5. On the flat bottom pan, make some filler pi eces 12" long to keep the grain closer to the sensor flag. See Figure 4G, See Figure 4 H, and See Figure 4I. Be sure the leading edge is closed so grain cannot get under the piec es. Weld the pieces in place as shown. (See[...]

  • Page 12

    12 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION SLOWLY ROTATE THE AUGER BY HAND ONE COMPLETE REVOLUTION. THE FLIGHTING MUST MISS THE GAUGE COMPLETELY AND NOT RUB ON THE FILLER PIECES. IF THERE ARE AREAS OF BINDING OR HITTING, CORRECT THE SITUAT ION NOW. !! DISCONNECT POWER !! Figure 4J 7. Securing the sensor to the flat pan will re[...]

  • Page 13

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 13 4. INST ALLATION Figure 4K 3. Secure the restrictor spout to the flat bottom with 1/4" hardware. Secure the sensor by cutting the end off of the strap and mounting with a self-drilling screw to the edg e of the flat spout. Attach the screw end of the clamp on the other side of the flat spout with[...]

  • Page 14

    14 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION 4. For conditions where straw or chaff can accu mulate in the re strictor funnel, the grain can be channeled over the sensor with angled brackets in the down spout. (See Figure 4N). Figure 4N Sensor Cut-Out for Round Down Spout s 1. When using a sensor in a down spout, there must be a[...]

  • Page 15

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 15 4. INST ALLATION Figure 4O 5. Secure the Calc-U-Dri sensor wire to the inside of the Calc-U-Dri Mo isture/Matic box with the plastic “J” clips. Connect th e sensor wires to the terminal strip marked “sensor”. Excess sensor wire can be cut off. Be sure the sensor wire (stripped bare of insulati[...]

  • Page 16

    16 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 4. INST ALLATION b. In the Moisture/Matic contro l box, loca te the five (5) post terminal. This has “DC Voltmeter” written on it. The green wire should be placed on t erminal one (1) and the black on terminal two (2). 3. Speed Control Ho ok-Up: Locate the three (3) lead s on the SCR control board[...]

  • Page 17

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 17 4. INST ALLATION 4. 115 Volts A/C Hook-Up a. The Calc-U-Dri Moisture/Matic requires 1 15 Volts AC. This can be on an indep endent circuit or taken from a control bo x which would automatically tu rn the Calc-U-Dri on when the dryer is on. b. The input 115 volts AC should be wired t o the lower termina[...]

  • Page 18

    18 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 1. Place the Automatic/Monitor switch in the “Monitor” position and turn the Moisture/Matic “ON”. The power indicator light should come on; if not, check the AC power input and/or Trouble Shooting Guide. Place th e control power switch to “Control”. The printer [...]

  • Page 19

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 19 5. S T ART-UP AND OPERATION d. Why take several samples? The electronics average t he grain moisture and therefore it is possible to have a sample that is either wetter or dryer than the meter is reading (if the meter is changing rapidly while sampling). e. Take samples at the discharge, not fro m the[...]

  • Page 20

    20 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 5. S T ART-UP AND OPERATION 8. The amount of speed chan ge from “Main” speed to either “Low” or “High” speed can b e varied by using the “Speed Adjustme nts” loca ted by the indicators. A speed change of approximately 15% sh ould give good performance under most conditions. However, so[...]

  • Page 21

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 21 6 . P R I N T E R I N S T A L L A T I O N ( O P T I O N A L ) 1. Disconnect all power (AC). 2. Remove the hole cover by removing the six (6) #8-32 screws holding it in. 3. Install the printer Wiring Decal 602L065 on the back of the inside door. 4. Remove the DMC 18 control board and open the dip switc[...]

  • Page 22

    22 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Figure 6A[...]

  • Page 23

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 23 6. PRINTER INST ALLATION (OPTIONAL) 11. Plug in the printer control cable to the printer a ssembly. 12. Wire the printer power supply wire to the pr inter assembly. Connect the red wire to #1, green wire to #2. See Decals by connector. 13. To mount the plenum thermocouple, cu t a hole in the plenum 1-[...]

  • Page 24

    24 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 6. PRINTER INST ALLATION (OPTIONAL) Service for Modular Printer Assembly If removal of the circuit board is necessary, follow these st eps. 1. Disconnect AC power to the control box. 2. Carefully pull the circuit board straight out o f the guides. This sometimes requires a little extra force. Do not u[...]

  • Page 25

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 25 7 . W I R I N G D I A G R A M S Wiring Diagram for Moisture/Matic Figure 7A[...]

  • Page 26

    26 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 7. WIRING DIAGRAMS Wiring Diagram for Mo isture/Matic Printer Figure 7B[...]

  • Page 27

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 27 8 . P A R T S L I S T 1. Moisture/Matic/Mana ger Module Subassembly 2. Moisture/Matic/Mana ger Control Box (Plain) 3. Moisture/Matic/Mana ger Control Box (Printer) 4. Printer Module Subassembly 5. Calc-U-Dri Moisture/Matic/Manager Parts[...]

  • Page 28

    28 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Module Subassembly[...]

  • Page 29

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 29 8. PART S LIST Moisture/Matic/Manager Module Subassembly Ref # Part # Qty Description 1 5041 198 1 Digital Panel Meter Kit Includes Wires 2 1EL0719 1 Fuse - AGC, 2 Amp, 250 V olt 3 1EL0826 1 Fuseholder 4 1EL0921 3 Knob - Control, Black 1/4 Shaft 5 1EL2042 3 Grommet - Rubber 6 2EL0658 2 Switch - Moment[...]

  • Page 30

    30 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Plain)[...]

  • Page 31

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 31 8. PART S LIST Moisture/Matic/Manager Control Box (Plain) Ref # Part # Qty Description 1 1EL0879 1 T erminal Block - 2 T erm, 30 Amp, 250 V olt 2 1EL0898 1 T erminal Block - 5 T erm, 30 Amp, 250 V olt 3 1EL0900 2 T erminal Block - 12 T erm, 30 Amp, 250 V olt 4 2EL0274 3 Relay - Gen. Purpose DPDT , 12 [...]

  • Page 32

    32 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Moisture/Matic/Manager Control Box (Pri nter)[...]

  • Page 33

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 33 8. PART S LIST Moisture/Matic/Manager Control Box (Printer) Ref # Part # Qty Description 1 1EL0854 1 Connector - Circuit Board 36 Circuits 2 1EL0879 1 T erminal Block - 2 T erm, 30 Amp, 250 V olt 3 1EL0898 1 T erminal Block - 5 T erm, 30 Amp, 25 0 V olt 4 1EL0900 2 T erminal Block - 12 T erm, 30 Amp, [...]

  • Page 34

    34 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Printer Module Subassembly[...]

  • Page 35

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 35 8. PART S LIST Printer Module Subassembly Ref # Part # Qty Description 1 602E184 1 Printer Module 2 2EL0299 1 Keyboard - 12 Button 3 602E155 1 Printer - Paper T ake-Up 4 MS0306 1 Printer - Paper 5 2EL0659 1 Printer ON OFF Switch[...]

  • Page 36

    36 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 8. PART S LIST Calc-U-Dri Moisture/M atic/Manager Part s[...]

  • Page 37

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 37 8. PART S LIST Calc-U-Dri Moisture/Matic/Manager Part s Ref # Part # Qty Description 1 602C040 1 6" OD Calc-U-Dri Connecting Band 2 603C021 1 8" OD Calc-U-Dri Connecting Band 3 602N1 17 1 Calc-U-Dri Cable Exte nsion Kit 4 MS0359 2 Worm Gear Clamp, 32" Lon g 5 602E181 1 Thermal Couple Wi[...]

  • Page 38

    38 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 9. T ROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. Digital readout dead. 1. Main AC power OFF . 2. Main fuse(s) or control fuse blown. 3. Circuit board not plugged in. 4. Bad circuit board. 5. Power supply not working. 1. T urn ON. 2. Replace fuse(s). 3. Plug in. 4. Replace circuit board. 5.[...]

  • Page 39

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 39 9. T ROUBLESHOOTING GUIDE Note: 1. Never unplug or plug in the circuit board with power “ON”. 2. Do not make field adjustments on the circuit board. This is a factory adjustment only. 3. Contact your dealer or DMC if you have any qu estions on the service of your Ca lc- U-Dri Moisture/Matic. TAKE [...]

  • Page 40

    40 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES APPENDIX B Hooking Up a Moisture/Matic Control Box to a DMC or newer FFI GSI Port able Dryer NOTE: 1. Connect wires to bottom section of ter minal strip located in the upper control box. 2. When Moisture/Matic is powered, the GSI Moisture cont rols and spee d pots will have no effe[...]

  • Page 41

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 41 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Beard Dryer with an Altivar Drive[...]

  • Page 42

    42 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series 2100 Dryer[...]

  • Page 43

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 43 10. WIRING EXAMPLES Hooking Up a Moisture/Matic Control Box to a Farm Fans Series CFS-SA 410 Dryer[...]

  • Page 44

    44 PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 10. WIRING EXAMPLES Hooking Up a Moisture/Matic C ontrol Box to a Farm Fans Series CF/AB 270 & 320 Dryer[...]

  • Page 45

    PNEG-1 153 CALC-U-DRI Moisture/Matic/Manager 45 1 1 . W A R R A N T Y THE GSI GROUP, INC. (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTU RES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATI[...]

  • Page 46

    T his equipment shall be in stalled in a ccor dance with the cur r ent installation codes and applicable re gulations wh ich should be carefull y follo wed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group, Inc. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-2[...]