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GSI Outdoors PNEG-524 manual

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Table of contents for the manual

  • Page 1

    Roof Exhaust Fan Inst allation & Operation Owner ’ s Manual PNEG-524 Date: 04-11-07 PNEG-524[...]

  • Page 2

    2 PNEG-524 Roof Exhaust Fan Check List 1. All wire connections 2. Tip clearance on blade 3. Fan blade torqued to torque specs 4. Grill guard in place and tight 5. Motor rotation correct 6. Running amperage 7. Vibration 8. All fasteners tight 9. Indi cator lig ht 10. All decals and serial number tag 11. Aesthetic appearance 12. Manual in control box[...]

  • Page 3

    PNEG-524 Roof Exhaust Fan 3 T able of Content s Contents Chapter 1 Safety .................... ................ ................ ................ ................ ................ ........ ............ ......... 4 Roof Damage Warning and Discl aimer ............ ................ ................ ................ ............. ...... 4 Roof Exhauste[...]

  • Page 4

    4 PNEG-524 Roof Exhaust Fan 1. SAFETY Roof Damage W arning and Disclaimer Roof Exhauster Fan Ope ration Thank you for cho osing a GSI product. It is designed to give excellent performance and service for many years. This manual describes the operation of the GSI Roof Exhaust Fan. It is designed to take in-bin air and expel it to the outside. The pr[...]

  • Page 5

    PNEG-524 Roof Exhaust Fan 5 2 . S A F E T Y A L E R T D E C A L S The GSI Group, Inc. recommends contactin g your local power company, and having a representative survey your installatio n so the wiring is compatible with their system, and adequate power is supplied to your u nit. Safety decals should be read and u nderstood by all people in the gr[...]

  • Page 6

    6 PNEG-524 Roof Exhaust Fan 3. PRE INST ALLATION 18" & 24" Roof Fan Package Figure 3A An 18" Roof Exhaust Fan Your model package should contain items shown in above c hart . Note: Before starting the assembly and installation of the roof exha ust fan, check to see that all items called out on the pac king list have been received.[...]

  • Page 7

    PNEG-524 Roof Exhaust Fan 7 4 . S P E C I F I C A T I O N S Fan Model Specifications for Roof Fans All single phase motors and the .5 HP exp losion proof three phase motor are supplied with automatic overload protection. The remaining th r ee phase motors do not have internal motor protection. Motors rated as explosion pro of (EX PRF) meet class II[...]

  • Page 8

    8 PNEG-524 Roof Exhaust Fan 5. INST ALLATION Standard electrical safety practices and codes should be used when working with a fan. Refer to the National Electric Code Standard Ha ndbook by the National Fire Protection Association. A qualified electrician should ma ke all wiring installations. Roof Fan Description GSI roof exhaust fans are designed[...]

  • Page 9

    PNEG-524 Roof Exhaust Fan 9 5. INST ALLATION 18" Roof Fan Mounting The roof fan can be installe d in the roof sheet before assembling the roof, or a fter the roof is assembled. Locate roof fan so that inne r roof structure does not interfere with installation. The fan is secured by bolts that must be fastened from the inside of the bin roof, a[...]

  • Page 10

    10 PNEG-524 Roof Exhaust Fan 5. INST ALLATION 24" Roof Fan Mounting and Assembly of Fan, Adaptor and Rain Hood The roof fans, adaptor and rain hood can be installed in the b in roof sheet before assembling the roof or after the roof is assembled. The fan is secured by bolts that must be fastened from the inside of the bin roof, so the assembly[...]

  • Page 11

    PNEG-524 Roof Exhaust Fan 1 1 5. INST ALLATION 3. Drill two corner holes and bolt template in place. 4. Drill the remaining 11/32" mo unting holes identified on the template. Figure 5E The Rainhood Preassembly . 5. Mark a cutting line 3/4" inside the template . Then remove template. Drill through the mark, cutting a hole in the roof sheet[...]

  • Page 12

    12 PNEG-524 Roof Exhaust Fan 5. INST ALLATION 9. Form a lip up around the inside of the adaptor opening by peening up the edge of the roof sheet extending past the inn er edge of the roof adaptor. 10. Loosely bolt the rainhood to p plate, rainhood right side and rainhood left side together. 11. Bolt the fan housing to the adaptor (See Figure 5 H) .[...]

  • Page 13

    PNEG-524 Roof Exhaust Fan 13 5. INST ALLATION 24" Roof Exhauster Reinforcement Kit Figure 5J 1. Refer Page 11 for the 24" roof adapto r template and mounting, and the 30° Roof Manual PNEG-030 for the roof channel asse mbly. 2. Install the roof support channels in the ribs of the upper panel where the exhaust er is to be mounted. 3. Insta[...]

  • Page 14

    1 4 P N E G -5 2 4 R o of E xh aust Fan NOTES[...]

  • Page 15

    PNEG-524 Roof Exhaust Fan 15 6 . P A R T S L I S T 18" Roof Exhauster Part s Figure 6A 18" Roof Exhauster Pa rts Breakdown. 18" Roof Exhauster Part s Ref # Part # Description Qty 1 F-942 Control box lid 1 2 FH-4429-1 Lid clamp 2 3 F-6864 Control box wrapper 1 4 MIS-6680 18" exhauster weld ment 1 5 F-6701 Motor support bracket 1 [...]

  • Page 16

    16 PNEG-524 Roof Exhaust Fan 6. PART S LIST 24" Roof Exhauster Part s Figure 6B[...]

  • Page 17

    PNEG-524 Roof Exhaust Fan 17 6. PART S LIST 24" Roof Exhauster Part s Ref # Part # Description Qty 1 MIS-6664 Adaptor top plate 1 2 MIS-6666 Exhauster adaptor left panel 1 3 MIS-6665 Exhauster adaptor rig ht panel 1 4 MIS-6686 2 H. P . motor (See Chart Below) 1 5 MIS-6660 Exhauster housing right side 1 6 MIS-6706 T op support plate 1 7 MIS-670[...]

  • Page 18

    18 PNEG-524 Roof Exhaust Fan 7. ELECTRICAL INST ALLATION Electrical Inst allation of the Fan The electrical installation must be performe d by a certified electrician in accordance with the appropriate national and local electrical codes. ANY VIOLA TION OF ELECTR ICAL WIRING CODES COULD JEOP ARDIZE THE AIRSTREAM W ARR ANTY . Check the type of elect[...]

  • Page 19

    PNEG-524 Roof Exhaust Fan 19 7. ELECTRICAL INST ALLATION Fan Disconnect A disconnect for the fan needs to be siz ed to handle the recommended fusetron size. Example: For a 24" fan the first chart on Page 17 would be used, and the fusetron size is 30 AMP. Install the fusetron recommen ded in the disconnect. A circuit breaker can be used, howeve[...]

  • Page 20

    20 PNEG-524 Roof Exhaust Fan 7. ELECTRICAL INST ALLATION Three Phase System With the power OFF at the fan disconnect, exch ange the location of the current carrying conductors at terminal L1 and L3 (Se e Figure 7A) of the magnetic controls. The unit will then need to be rechecked for proper ro tation. Figure 7A Connecting th e Fan Rotation for Thre[...]

  • Page 21

    PNEG-524 Roof Exhaust Fan 21 8 . O P E R A T I N G I N S T R U C T I O N S Before St arting Fan When starting the fan for the first time, check the following: 1. With the power OFF, rotate the fan blade to make sure it revolves easily, and doe s not rub on the venturi or fan tube. 2. Check all the fasteners to make sure they are tig ht. If any are [...]

  • Page 22

    22 PNEG-524 Roof Exhaust Fan 8. OPERATING INSTRUCTIONS If the fan just hums when turned ON, c heck the following: 1. Check to make sure that all leads of your power source ha ve voltage present. If fan unit is not receiving power on all leads, check fo r a blown fuse, broken wire or loose connection. 2. Check to see that all contact sets are closin[...]

  • Page 23

    PNEG-524 Roof Exhaust Fan 23 9 . W A R R A N T Y Warranty THE GSI GROUP, INC. (GSI) WARRANTS ALL PRODUCTS WHICH IT MANUFACTU RES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATION SHALL BE [...]

  • Page 24

    T his equipment shall be in stalled in a ccor dance with the cur r ent installation codes and applica ble re gulations which should be ca r efully follow ed in all cases. Authorities ha v ing jurisdiction should be consulted before inst allations are made. GSI Group, Inc. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-2[...]