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Grizzly H4519 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © OCTOBER, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5770 PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MAC[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    H4519 3 HP Air Compressor For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert again[...]

  • Page 4

    H4519 3 HP Air Compressor 10. USE PROPER AIR HOSE for the tool. Make sure your air hose is in good condition and is long enough to reach your work without stretching. 11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear [...]

  • Page 5

    H4519 3 HP Air Compressor 1. READ THIS ENTIRE MANUAL BEFORE OPERATING THE COMPRESSOR. 2. OPERATE THE COMPRESSOR IN A WELL VENTILATED AREA free of acids, vapor, explosive gases and flammable or unstable materials . 3. DO NOT PULL ON THE GAUGES OR REGULATORS TO MOVE THE COMPRESSOR! 4. DO NOT USE THE COMPRESSOR FOR FILLING BREATHING OR DIV- ING APPARA[...]

  • Page 6

    H4519 3 HP Air Compressor -4 - INTRODUCTION AND SET UP If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 Most important, we stand behind our tools. If you have any service questions or parts requests, please call[...]

  • Page 7

    H4519 3 HP Air Compressor -5 - The Model H4519 represents a heavy load at 142 pounds. Seek assistance before moving. This air compressor is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim wi[...]

  • Page 8

    H4519 3 HP Air Compressor -6 - CIRCUIT REQUIREMENTS Wiring: The Model H4519 3 HP Air Compressor is wired for 220V operation. Amperage Draw The Model H4519 has a 3 HP motor and draws the following amperage. Amperage Draw . . . . . . . . . . . .18 Amps Circuit Breaker Requirements Install your air compressor on a dedicated circuit to reduce the possi[...]

  • Page 9

    H4519 3 HP Air Compressor -7 - PREPARING FOR USE Before using your Grizzly Air Compressor, follow these steps: 1. Remove all packing materials and any protective plastic bags, zip-tie labels or tags from the compressor cylinder head or oil plug. 2. Be sure the air filter is attached to the cylinder head. Figure 2. Proper oil level. 4. Make sure the[...]

  • Page 10

    H4519 3 HP Air Compressor -8 - STARTING To start the air compressor: 1. Make sure the compressor switch is in the OFF position (knob with red cap above pressure gauges shown in Figure 3 pressed down) before connecting the power supply. Figure 3. ON/OFF button. Check the pressure gauge to see that the tank pressure climbs to approximately 100- 115 P[...]

  • Page 11

    H4519 3 HP Air Compressor -9 - To control the air delivery to your tool: 1. Adjust the air control knob, shown in Figure 6 , to set the PSI that will be delivered to your tool. Turn the knob clockwise to increase the pressure and counter-clockwise to decrease the pressure. Figure 6 . Air control knob. Figure 5 . Pressure gauges. The tank pressure i[...]

  • Page 12

    H4519 3 HP Air Compressor -10 - The pressure regulator has been factory set for the highest quality operating perfor- mance. The pressure regulator adjusts the desired PSI range where the air compressor kicks in and out to keep the tank pressurized for the best operating performance. Tank Pressure Regulator Figure 8. Pressure Regulator. To adjust t[...]

  • Page 13

    H4519 3 HP Air Compressor -11 - To connect air tools to your air com- pressor: 1. Make sure the compressor model you use has a sufficient cubic feet per minute (CFM) output for the air tool you plan to connect. (Most air tools will have an air requirement stated in terms of a specific CFM at a specific pressure.) 2. The compressor should put out a [...]

  • Page 14

    H4519 3 HP Air Compressor -12 - 3 . Clean off cylinder head cooling fins of any dirt which might hamper air flow. 4. Check for worn or damaged cords and plugs. 5. Check the air pressure in the tires when transporting the air compressor. 6. Check for any other condition that could hamper the safe operation of this machine. MAINTENANCE Before Each Us[...]

  • Page 15

    H4519 3 HP Air Compressor -13 - Changing V-belt Make sure the V-belt is properly ten- sioned. If the V-belt is too tight, the motor could overheat and cause machine damage or fire. If the V-belt is too loose, the belt will slip on the pulley and cause belt damage and compressor inefficiency. Figure 10 . Belt Guard and mounting bolts. Figure 11 . Mo[...]

  • Page 16

    H4519 3 HP Air Compressor -14 - If the compressor is used on a daily basis, perform the following checks each week: • Rinse the air filter foam element in water. • Check for loose bolts or fittings. Weekly Like all power tools, there is danger associated with operating this equipment. Accidents are frequently caused by lack of familiarity or fa[...]

  • Page 17

    H4519 3 HP Air Compressor -15 - After every 300 hours or 3 months of regular operation, perform the following maintenance items: • Change the compressor motor oil. Use compressor oil or a non-deter- gent 30 weight oil. • Rinse the air filter foam element in water. • Check for air leaks and correct as needed. • Clean the cylinder head fins f[...]

  • Page 18

    -16 - H4519 3 HP Air Compressor TROUBLESHOOTING Pump motor will not start. Pump motor starts; but fuses blow or circuit break- ers trip. Low pressure at the tool. Low pressure at the tanks. Compressor knocking. 1. Check power line for proper voltage. 2. Inspect all lead connections on motor, switch and cord for loose or open connec- tions. 3. Motor[...]

  • Page 19

    H4519 3 HP Air Compressor -17- Motor runs hot. Pressure relief valve stays open and motor won’t stop running. Air leaks from pressure switch. Air is dirty or has excessive moisture. 1. Clean cylinder fins and motor area. 2. Inspect and clean air filter. 3. Do not allow the compressor to run over its recommended duty cycle. 1. Turn compressor off,[...]

  • Page 20

    H4519 3 HP Air Compressor -18 - 57-1 57-2 57-3 57-5 57-6 57-4 82 83 15 22 23 10 58 28 30 27 26 25 35 36 17 16 33 39 40 41 42 43 44 49 47 67 68 69 70 61 57 74 34 32 31 29 24 14 13 12 11 10 9 60 4 3 2 1 5 6 7 8 56 55 5 38 19 20 21 45 46 48 51 52 53 65 54 66 64 63 62 72 73 71 75 77 76 78 9 80 81 9 79 37 18 50 Model H4519 3 HP Air Compressor[...]

  • Page 21

    H4519 3 HP Air Compressor -19 - 1 P4519001 CRANK CASE 2 P4519002 OIL PLUG 3 P4519003 SEAL RING 4 P4519004 OIL GLASS G 1 ⁄ 2 5 P4519005 BOTTOM PLATE SEAL RING 6 P4519006 CRANKCASE BOTTOM PLATE 7 PLW04M LOCK WASHER 8MM 8 PB26M HEX BOLT M8-1.25 X 30 9 PB09M HEX BOLT M8-1.25 X 20 10 PLW04M LOCK WASHER 8MM 11 P4519011 REAR COVER 12 P4519012 GASKET 13 [...]

  • Page 22

    H4519 3 HP Air Compressor -20 - 40 P4519040 FRONT COVER GASKET 41 P4519041 FRONT BEARING COVER 42 PLW04M LOCK WASHER 8MM 43 PB09M HEX BOLT M8-1.25 X 20 44 P4519044 PUMP PULLEY 45 P4519045 GASKET 8MM 46 PB20M HEX BOLT M8-1.25 X 35 47 PW01M FLAT WASHER 8MM 48 PB15M HEX BOLT M8-1.25 X 40 49 P4519049 SAFETY GUARD 50 P4519050 V-BELT 51 PK41M KEY 8 X 8 X[...]

  • Page 23

    H4519 3 HP Air Compressor -21 - 73 P4519073 EXHAUST PIPE 74 P4519074 COOLING FIN 75 P4519075 TANK 76 P4519076 TANK WHEEL 77 PR06M EXT RETAINING RING 16MM 78 P4519078 DRAIN VALVE 14MM 79 P4519079 RUBBER FOOT 80 PLW04M LOCK WASHER 8MM 81 PN03M HEX NUT M8-1.25 82 P4519082 GRIZZLY LOGO 83 P4519083 MACHINE ID LABEL DESCRIPTION REF PART #[...]

  • Page 24

    H4519 3 HP Air Compressor -22 - Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main- tenance. This is Grizzly’s sole wri[...]

  • Page 25

    Name __________________________________________________________ Street __________________________________________________________ City ____________________ State ________ Zip _________ Phone Number ____________ E-Mail ___________________ FAX ____________ Model # _______________Serial#________________ Order # ______________ The following information[...]

  • Page 26

    FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]