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Grizzly H4518 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © AUGUST, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CO[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    -1 - Model H4517/H4518 Air Compressors For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentia[...]

  • Page 4

    Model H4517/H4518 Air Compressors -2 - 10. USE PROPER AIR HOSE for the tool. Make sure your air hose is in good condition and is long enough to reach your work without stretching. 11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recom[...]

  • Page 5

    Model H4517/H4518 Air Compressors -3 - 1. READ THIS ENTIRE MANUAL BEFORE OPERATING THE COMPRESSOR. 2. OPERATE THE COMPRESSOR IN A WELL VENTILATED AREA free of acids, vapor, explosive gases and flammable or unstable materials . 3. DO NOT PULL ON THE GAUGES OR REGULATORS TO MOVE THE COMPRESSOR! 4. DO NOT USE THE COMPRESSOR FOR FILLING BREATHING OR DI[...]

  • Page 6

    Model H4517/H4518 Air Compressors INTRODUCTION AND SET UP If you have any comments regarding this manual, please write to us at the following address: Grizzly Industrial, Inc. C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227- 2069 Most important, we stand behind our tools. If you have any service questions or parts requests, please [...]

  • Page 7

    Model H4517/H4518 Air Compressors -5 - The Model H4517/H4518 represents a heavy load at 60 pounds. Seek assistance before moving. This air compressor is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a fre[...]

  • Page 8

    Model H4517/H4518 Air Compressors -6 - CIRCUIT REQUIREMENTS The Model H4517/H4518 Air Compressor is wired for 110V, single-phase operation only. The maximum amperage draw for the machine is 17 amps, with a fusing level rat- ing of 20 amps. It is best to operate a compressor on a dedicated circuit, i.e. a circuit where there are no other electrical [...]

  • Page 9

    Model H4517/H4518 Air Compressors -7 - PREPARING FOR USE Before using your Grizzly Air Compressor, follow these steps: 1. Remove all packing materials and any protective plastic bags, zip tie labels or tags from the compressor. 2. Be sure the air filter is attached to the cylinder head as shown in Figure 2 . Figure 3. Proper oil level. 4. Make sure[...]

  • Page 10

    Model H4517/H4518 Air Compressors -8 - STARTING To start the air compressor: 1. Make sure the compressor switch is in the OFF position (lever with red cap above pressure gauges shown in Figure 4 ) before connecting to the power supply. Figure 4. ON/OFF lever. Check the pressure gauge to see that the tank pressure climbs to approximately 100- 115 PS[...]

  • Page 11

    Model H4517/H4518 Air Compressors -9 - To control the air delivery to your tool: 1. Adjust the air control knob, shown in Figure 7, to set the PSI that will be delivered to your tool. Turn the knob clockwise to increase the pressure and counter-clockwise to decrease the pressure. Figure 7 . Air control knob. Figure 6 . Pressure gauges. The tank pre[...]

  • Page 12

    Model H4517/H4518 Air Compressors -10 - The pressure regulator has been factory set for the highest quality operating perfor- mance. The pressure regulator ensures the pump will shut off when the correct PSI is reached for the air compressor tank. Tank Pressure Regulator Figure 9. Pressure Regulator To adjust the pressure regulator: 1. Unplug the a[...]

  • Page 13

    Model H4517/H4518 Air Compressors -11 - To connect air tools to your air com- pressor: 1. Make sure the compressor model you use has a sufficient cubic feet per minute (CFM) output for the air tool you plan to connect. (Most air tools will have an air requirement stated in terms of a specific CFM at a specific pressure.) 2. The compressor should pu[...]

  • Page 14

    Model H4517/H4518 Air Compressors -12 - MAINTENANCE 3 . Clean off the cylinder head cooling fins. Dirt interferes with heat transfer. 4. Check for worn or damaged cords and plugs. 5. Check for any other condition that could hamper the safe operation of this machine. 6. Check the safety drain valve to make sure it is working properly. Each Use Regul[...]

  • Page 15

    Model H4517/H4518 Air Compressors -13 - After First 50 Hours of Use After the first 50 working hours or 30 days, whichever comes first, the follow- ing maintenance should be done . 1. Replace the oil in the crankcase with compressor oil or use ISO 100 or SAE 30W viscosity, non detergent type oil. 2. Check to make sure that all the fittings are tigh[...]

  • Page 16

    Model H4517/H4518 Air Compressors -14 - After every 300 hours or 3 months of regular operation, perform the following maintenance items: 1. Change the compressor oil. 2. Rinse the air filter foam element in water. 3. Check for air leaks and correct as needed. 4. Clean the cylinder head fins for prop- er cooling. 5. Check for loose bolts or fittings[...]

  • Page 17

    -15 - Model H4517/H4518Air Compressors TROUBLESHOOTING Pump motor will not start Pump motor starts; but fuses blow or circuit break- ers trip. Low pressure at the tool Low pressure at the tanks Compressor knocking Motor runs hot 1. Check power line for proper voltage. 2. Inspect all lead connections on motor, switch and cord for loose or open conne[...]

  • Page 18

    Model H4517/H4518Air Compressors -16- Motor runs hot Pressure relief valve stays open and motor won’t stop running. Air leaks from pressure switch Air is dirty or has excessive moisture. 3. Do not allow the compressor to run over its recommended duty cycle. 1. Turn compressor off, unplug from power supply, drain tank. DO NOT USE until switch is r[...]

  • Page 19

    Model H4517/H4518 Air Compressors -17 - 28 5 6 3 4 27 3 18 2 8A 14 15A 15 13 12 8 39 10 10 9 32 33 38 29 7 31 30 16 11 20 48 43 42 41 40 44 45 46 47 35 36 37 49 50 51 53 54 55 56 52 21 22 20A 19 26 25 24 23 34 17 1 57 Model H4517 Pancake Air Compressor[...]

  • Page 20

    Model H4517/H4518 Air Compressors -18 - DESCRIPTION REF PART # 1 PH4517001 CYLINDER & GASKET 2 PH4517002 PISTON 3 PH4517003 GASKET 4 PH4517004 VALVE ASSEMBLY 5 PH4517005 CYLINDER HEAD 6 PFB07M FLANGE BOLT M6-1 X 55 7 PC120 CAPACITOR 250VAC, 120MFD 8 PH4517008 STATOR 8A PH4517008A OVERLOAD PROTECTOR 9 PH4517009 ROTATOR 10 P6202 BALL BEARING 6202[...]

  • Page 21

    Model H4517/H4518 Air Compressors -19 - 28 PH4517028 ELBOW 90˚ 3/8 NPT X 3/4-16UNF 29 PH4517029 CRANKCASE 30 PSB31M CAP SCREW M8-1.25 X 25 31 PLW04M LOCK WASHER 8MM 32 PB20M HEX BOLT M8-1.25 X 35 33 PW01M FLAT WASHER 8MM 34 PN03M HEX NUT M8-1.25 35 PH4517035 CONNECT 36 PH4517036 MANIFOLD 37 PH4517037 THREADED PLUG 38 PH4517038 SAFETY VALVE 39 PH45[...]

  • Page 22

    Model H4517/H4518 Air Compressors -20 - 6 5 28 27 3 4 3 18 2 30 31 7 15A 15 13 12 39 8 10 9 10 32 33 29 16 11 20 21 22 20A 19 23 24 25 26 34 1 17 57 52 56 55 54 53 47 48 50 49 51 35 36 37 38 45 44 46 40 43 42 41 8A 14 Model H4518 Hot Dog Air Compressor[...]

  • Page 23

    Model H4517/H4518 Air Compressors -21 - 1 PH4517001 CYLINDER 2 PH4517002 PISTON 3 PH4517003 GASKET 4 PH4517004 VALVE ASSEMBLY 5 PH4517005 CYLINDER HEAD 6 PFB07M FLANGE BOLT M6-1 X 55 7 P H4517007 CAPACITOR 250VAC, 120MFD 8 PH4517008 STATOR 8A PH4517008A OVERLOAD PROTECTOR 9 PH4517009 ROTATOR 10 P6202 BALL BEARING 6202 11 PSB102M CAP SCREW M8-1.25 X[...]

  • Page 24

    Model H4517/H4518 Air Compressors -22 - 29 PH4517029 CRANKCASE 30 PSB31M CAP SCREW M8-1.25 X 25 31 PLW04M LOCK WASHER 8MM 32 PB20M HEX BOLT M8-1.25 X 35 33 PW01M FLAT WASHER 8MM 34 PN03M HEX NUT M8-1.25 35 PH4517035 CONNECT 36 PH4517036 MANIFOLD 37 PH4517037 THREADED PLUG 38 PH4517038 SAFETY VALVE 39 PH4517039 PRESSURE SWITCH 40 PH4517040 PRESSURE [...]

  • Page 25

    Model H4517/H4518 Air Compressors -23 - NOTES[...]

  • Page 26

    Model H4517/H4518 Air Compressors -24 - Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of main- tenance. This is Grizzly’s [...]

  • Page 27

    Name __________________________________________________________ Street __________________________________________________________ City ____________________ State ________ Zip _________ Phone Number ____________ E-Mail ___________________ FAX ____________ Model # _______________Serial#________________ Order # ______________ The following information[...]

  • Page 28

    FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend: Place Stamp Here[...]