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Grizzly G1010 manual

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Table of contents for the manual

  • Page 1

    MO DE L G 1 0 1 0 4 " x 6 " MET A L - C UT T ING B AND S A W INSTR UCTION M ANU A L COPYRIGHT © A U GUST , 20 05 BY G RIZZL Y IN DUSTRIAL, INC. RE VISED JUL Y , 20 07 ( TR) W AR NIN G : NO POR TIO N OF THI S M ANUAL M A Y B E REPR ODUCE D I N AN Y SH APE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF GRI ZZL Y IND USTR IAL , I NC. #PC5 [...]

  • Page 2

     ?[...]

  • Page 3

    T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ............................[...]

  • Page 4

    SECTION 6: MAINTENANCE ........................................................................................................ 30 Schedule .................................................................................................................................. 30 Cleaning ...................................................................[...]

  • Page 5

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or [...]

  • Page 6

    - 4- G 1 0 1 0 4" x 6" M e tal -Cutt ing Bandsaw Specifications, while deemed accurate, are not guaranteed. PAGE 1 OF 2 Model G1010 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1010 4" X 6" METAL CUTTING BANDSAW Product Dimensions: Weight .................[...]

  • Page 7

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -5 - Specifications, while deemed accurate, are not guaranteed. PAGE 2 OF 2 Model G1010 Cutting Capacities Angle Cuts ...................................................................................................................................... 45 - 90 deg. Vise Jaw Depth ..............[...]

  • Page 8

    - 6- G 1 01 0 4 " x 6" Metal -Cut ting Bandsaw A. Blade Tension Knob B. Guide Post Adjustment Knob C. Blade D. Pulley Cover E. 1 ⁄ 2 HP Motor F. Horizontal Stop G. Work Stop H. Wheels Identi fi cat ion Figure 1. Main view of machine features. A B M N O K J I H F G E D C L I. Bandsaw Stand J. Transport Handle K. Vise Handwheel L. Feed Co[...]

  • Page 9

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long ha[...]

  • Page 10

    -8- G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padloc[...]

  • Page 11

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -9 - Safe t y Ins tru ctio ns f or M e tal - Cu t t in g Ba ndsa w s 8. MATERIAL. This machine is designed to cut metal only. Not all metals react the same when cutting. Know the material you are working with before cutting. 9. CUTTING FLUID SAFETY. For saws designed to use cutting fluid, alway[...]

  • Page 12

    - 1 0 - G 1 01 0 4 " x 6" Metal- Cutting Bandsaw Serious per sonal injury could occur if you connect the machine to the power sourc e before y ou have completed the set up pro - cess . DO NOT connec t the machine to the power source until instructed to do so. 1 1 0 / 220 V Operati on S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S [...]

  • Page 13

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 1 - In the even t of an elec trical s h or t, grounding reduces the ris k of ele ctric sho ck. The grounding wire in the pow er c ord must be p roperly connect - ed to the grounding prong o n the plug ; lik ewise, the outlet must be properly installed and ground - ed. A l l elec trical c on[...]

  • Page 14

    - 1 2- G 1 0 1 0 4 " x 6" Metal- Cutting Bandsaw The Mo del G 1 0 1 0 was carefully packed when it left our warehouse . If you discov er the machine is damaged after you hav e signed for delivery , please immed iatel y call Customer Ser v ice at ( 5 7 0 ) 546 -96 63 for advise. Sav e the containers and all pack ing materials f or possible[...]

  • Page 15

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 3 - In v ent or y After all the par ts hav e been remov ed from the box, you shou ld ha ve t he following items: Box Contents (Figure 3 ) Qt y A . T able ........................................................... 1 B. Upper Stand Support ................................. 1 C. Legs ........[...]

  • Page 16

    - 1 4- G 1 0 1 0 4 " x 6" M e tal- Cutting Bandsaw Hard wa re Recogn it ion Ch ar t[...]

  • Page 17

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 5 - Figure 4. Minimum G1010 working clearances. Fl oor L oad The weight and foo tprint size for your machine is loc a ted in the machine data sheet. Most floors are suitab le for your machine. So m e resid en tial floors may require additional reinforcement to suppor t bo th the machine and[...]

  • Page 18

    - 1 6 - G 1 01 0 4 " x 6" Metal -Cutt ing Bandsaw Figure 6. Upper stand support and tool tray. 2. Secure the upper stand support to the inside of the legs using the carriage bolts. Start by securing the upper carriage bolt highlighted in Figure 6. 3. Attach the tool tray to the legs as shown in Figure 6. One side of the tool tray will sha[...]

  • Page 19

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 7 - 8. Install each of t h e rubber feet on the leg s with two 3 ⁄ 8 "- 1 6 he x nuts and t w o 3 ⁄ 8 " flat washe rs (see Figure 8 ). 9. Slide the ends of the handle through the holes in the legs. Do this on the same end as the rubber f eet ( see Figure 9 ). Figure 8. Rubber [...]

  • Page 20

    - 1 8 - G 1 0 1 0 4" x 6" Me tal -Cut ting Bandsaw Figure 13. Installing pulley cover. P ul le y Co v er Components and Hardware Needed: Qty Pulley Cover ...................................................... 1 Pa n Head Sc r ew 1 ⁄ 4 "-20 x 5 ⁄ 8 " .............................. 2 To install the pulley cover: 1. Slide the p[...]

  • Page 21

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 9 - Components and Hardware Needed: Qty V-Belt ..................................................................1 To install the V-belt: 1. UNPLUG THE BANDSAW! 2. Lift the motor and slip the V-belt over both pulleys as shown in Figure 14. Make sure the belt is on parallel sheaves. V - Bel [...]

  • Page 22

    -20- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw W or k St op Components and Hardware Needed: Qty Work Stop ........................................................... 1 Work Stop Shaft ................................................. 1 To install the work stop: 1. Slide the work stop shaft into the casting until it reaches the stop. 2. Tig[...]

  • Page 23

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 21 - V er ti cal As semb ly Components and Hardware Needed: Qty Table ...................................................................1 Bracket ...............................................................1 Flat Head Screw 1 ⁄ 4 "-20 x 1 ⁄ 2 " ..............................[...]

  • Page 24

    -22- G 1 0 1 0 4 " x 6" Metal -Cut ting Bandsaw Figure 24. Adjustment bolt. Figure 23. Adjusting table level. Figure 25. Safety bracket. 5. Place a level on the table, as shown in Figure 23 , and adjust the adjustment bolt shown in Figure 24 until the table is level. 6. Install the safety bracket as shown in Figure 25 to keep the saw from[...]

  • Page 25

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -23- Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Put on safety glasses and secure loose clothing o r long hair. 4. Raise the bandsaw by the handle. 5. Start the bandsaw while keeping your finger [...]

  • Page 26

    -2 4- G 1 01 0 4 " x 6" M e tal- Cutt i ng Bandsaw Damag e to y our ey es , lungs, and e ars could re sult fro m us ing t his mac hine wit hou t prope r prote ctiv e g ear . Alway s wear safe ty glasses , a respirator , and hearing protection when operat i ng this m ach ine. Lo os e h air and clo th - ing could get caught in machiner y an[...]

  • Page 27

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -25- Bl ade Selecti on The Mod el G 1 01 0 uses 64 1 ⁄ 2 " x 1 ⁄ 2 " bandsaw blades. Selecting the rig h t blade for the job de pends on a va riet y of factors, such as the t ype of mate - rial being cut, hardness of the material , machine capabilit y , and operat or technique . W[...]

  • Page 28

    -26- G 1 01 0 4 " x 6" Metal -Cut ting Bandsaw The vise can hold material up to six in ches wide and be set to cut angles f rom 0 to 45 degrees. T o adjust the angle on the vise : 1. Loosen the lock nut with a 12mm hex wrench or socket as shown in Figure 30 . 2. Use the scale as a guide to set your angle or use a machinist square to squar[...]

  • Page 29

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 27 - The following tips will help you safely and ef f ec - tively operat e your bandsaw and help you get the maximum life out of your sa w blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see Figure 34 ). •[...]

  • Page 30

    -28- G 1 0 1 0 4 " x 6" Metal -Cut ting Bandsaw Figure 37. Blades SE CTION 5 : A CC ESS ORIE S Figure 39. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B la de T ensioning G a uge ensu res long blade life , reduced blade breakage , and straight cutting by ind icating c orr ec t tension. A precis ion d i al indi - cator [...]

  • Page 31

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -29- Figure 41. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, bu[...]

  • Page 32

    -3 0- G 1 01 0 4" x 6" Metal- Cutting Bandsaw Alwa ys disconne ct power to th e m achin e b efo re per forming maintenanc e. Failure to do t his m a y result in serious person - al in jur y . L ubr icati on Cleaning the Model G 1 01 0 is rela tively easy . Af t er using your bandsaw , remov e ex cess chips by swe eping. Clea ni n g SE CTI[...]

  • Page 33

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -3 1 - Bl ade C han ge Figure 46. Installing blade. Figure 47. Blade cutting direction. Figure 48. Tension knob and blade. Blades should be changed when they become dull, damaged, or when you are using materials that require a blade with a certain type or too th count. To change the blade on th[...]

  • Page 34

    -32- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw Bl ade T ra cki ng The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. To adjust the blade tracking on the bandsaw: 1. UNPLUG THE BANDSAW! 2. Position the bandsaw in the vertical posi- tion. 3. Open the wheel ac[...]

  • Page 35

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -33 - It is alwa ys a good idea during the life of y our sa w to chec k and adjust this set ting. This adjustment will improve your cut ting results and extend the life of you r blade . To square the blade to the bed of the table: 1. UNPLUG THE BANDSAW! 2. Lower the head of the bandsaw all the [...]

  • Page 36

    -3 4- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw The b lade gu ide bear ings mu st be pro perly adjusted. One bearing on each assembly has an ec centric bushing that allows the distance between bearings to be adjusted. The bearings are secured in place b y a he x nut and lock wash - er s ho wn in Figure 5 3 . Bl ade Gu ide Bear i ngs T o ad[...]

  • Page 37

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -35 - Maintenanc e Per formed Approximate H ours O f Use Mai nt enan ce Log Date[...]

  • Page 38

    -3 6- G 1 0 1 0 4 " x 6" M e tal- Cutting Bandsaw This section is provided for y our conv enience — it is not a substitute for t h e Grizzly Servi ce Depa r tment. If you need help t roubleshooting, y ou need r eplacement parts, or you a re unsure of ho w to per form the pro - cedures in this section, then f eel fr ee to c a ll our T ec[...]

  • Page 39

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -37 - SYMPTO M POS SIBLE CA USE CORR E C TIVE A CT ION Mac hine is lo ud wh en cut ting or bogs down in the cut . 1 . Exc essive feed rate. 2. Th e bla de TPI is too great, or the materi al is too coars e . 1 . Refer to Fe ed Rate on Pa ge 2 5 , or Chang ing Bla de S pe ed o n Page 24 , and ad [...]

  • Page 40

    -3 8- G 1 0 1 0 4" x 6" M e tal- Cutt i ng Bandsaw                    Wi r in g Dia gra m G 1 01 0 Figure 54. G1010 Wiring diagram. Figure 55. G1010 Junction box. Figure 56. G1010 Capacit[...]

  • Page 41

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -39 -                                   [...]

  • Page 42

    - 40- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB19 HEX BOLT 1/4-20 X 1/2 63 P1010063 BEARING SHAFT ASSEMBLY 3 PW06 FLAT WASHER 1/4 63-1 P1010063-1 BEARING BLOCK 4 P1010004 STAND COMPLETE ASSEMBLY 63-2 P1010063-2 BEARING SHAFT 5 PW02 FLAT WASHER 3/8 63-3 P1010063-3 BEARING SHAFT 6 P1010006 C[...]

  • Page 43

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 4 1 - P ar ts Brea k do wn G 1 01 0                            ?[...]

  • Page 44

    - 4 2- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw P ar ts L is t G 1 01 0 REF PART # DESCRIPTION REF PART # DESCRIPTION 83 PB41 HEX BOLT 1/2-12 X 1-1/2 120 P1010120 BUSHING 19 X 17 X 7 84 P1010084 MOTOR MOUNT PLATE 122 PN19 HEX NUT 7/16-14 85A P1010085A MOTOR 1/2HP 110V/220V 123 PB31 HEX BOLT 1/4-20 X 1 85A-1 P1010085A-1 CAPACITOR 200MFD 12[...]

  • Page 45

    G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -43 - Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the original purc hase r from the date of purchase. This warranty d oes not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, r epairs or alt erations or lac k of maint [...]

  • Page 46

    CUT AL O NG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # [...]

  • Page 47

    T APE ALON G EDGES- -PLEASE DO NOT ST APLE FOLD AL O NG DOT TED LINE FOLD AL O NG DOT TED LINE GRI ZZL Y IND USTRIAL , INC. P .O . BO X 20 69 BELLING HAM, W A 9 8227 -2 06 9 Place Stamp Here N a m e _______________________________ S t r e e t _______________________________ C i t y ______________ S t a t e ______Z i p ______ Send a Grizzly Ca talog[...]

  • Page 48

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industry Leader! Call Today For A FREE Full Color Catalog[...]