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Table of contents for the manual
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MO DE L G0 592 1 0 " x 1 8 " Meta l C u t ti n g Ba n ds a w O WNER'S MANU AL COPYRIGHT © MA Y , 20 06 BY GRIZ ZL Y I NDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PROD UCED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC . #P C7789 PRINTED IN T AIW AN[...]
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ............................[...]
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SECTION 6: MAINTENANCE ........................................................................................................ 30 Schedule .................................................................................................................................. 30 Cleaning ...................................................................[...]
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G0592 Metal Cutt ing Band saw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location [...]
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- 4- G0 592 M etal Cut ting Bandsaw Mach ine Data Sheet MODEL G0592 10" X 18" MET AL CUTTING BANDSA W Customer Ser vice #: (570) 5 46 -9 663 • T o Order Call: (8 00 ) 523- 4 777 • F a x #: (80 0) 43 8- 5901 MA CHINE D A T A SHEE T Product Dimensions: Weight ..............................................................................[...]
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G0592 Metal Cutt ing Band saw -5 - Cutting Capacities Angle Cuts ............................................................................................................................ Right 45°, Left 60° Vise Jaw Depth ...........................................................................................................................[...]
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- 6 - G0592 Metal Cutt ing Band saw Figure 1. G0592 Machine Identification. A. Blade Tension Handle B. Lift Handle C. Vise Handwheel D. Coolant Pan E. Work Stop F. Rotational Degree Scale G. Spray Gun H. Electrical Enclosure I. Speed Adjustment Knob J. Control Panel K. Blade Guide Scale L. Blade Guide Knob M. Coolant Valve Controls N. Bow O. Speed [...]
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G0592 Metal Cutt ing Band saw - 7 - Con tr ol P anel A . Coolant Pump Switch : T urns the cool ant pump ON . B. EMERGE NC Y STOP / O FF But ton : Interrupts powe r to the system and turns the mot or OFF . T wist the but ton until it pops out to re - energiz e the syst em. Also works as a stan - dard OFF but ton. Note : The band saw has an automatic[...]
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-8- G0592 Metal Cutt ing Band saw 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwea[...]
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G0592 Metal Cutt ing Band saw -9 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and[...]
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- 1 0 - G 0592 Metal Cutting Bandsaw A ddit ion al Safe t y Ins tru ctio ns fo r M etal Cu t ti ng Ban dsa w s 8. FIRE HAZARD. Use EXTREME CAUTION if cutting mag nesium. Using the wrong cut- ting fluid will lead to chip fire and possible explosion. 9. CUTTING FLUID SAFETY. Always follow manufacturer’s cutting fluid safety instruc- tions. Pay part[...]
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G0592 Metal Cutt ing Band saw - 1 1 - Serious perso nal injury could o ccur if you connect the machine to the pow er source before y ou have co mpleted t he set up pro - cess . DO NOT conne ct the m achine to the power source until inst ructed to do so. 220 V Sin gle - P ha se Gr oun din g In the ev ent of an electrical shor t, grounding reduces th[...]
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- 1 2- G0592 Metal Cutting Bands aw The Model G0592 was carefully packed when it left our warehouse . If you discov er the machine is damaged af ter you hav e sig ned for deliver y , please im mediately call Cu stomer Service at ( 5 70) 546 -9 66 3 for advice. Sav e the containers and all pack ing mate rials for possible inspect ion by the carrier [...]
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G0592 Metal Cutt ing Band saw - 1 3 - In v en t or y After all t he par ts hav e been remov ed from t he crate , you should hav e the following items: Box 1: ( Figure 4 ) Qt y A . Splash Guard ............................................. 1 B. Low er Chip T ray ......................................... 1 C. Upper Chip T ray ........................[...]
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- 1 4- G 0592 Metal Cutting Bandsaw Hard wa re Recog ni tio n Chart[...]
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G0592 Metal Cutt ing Band saw - 1 5 - Figure 5. Minimum working c learances. Fl oor Lo ad Refe r to t he Machine D ata S heet for t he weight and footprint spe cific ations of your mac hine. Some floors ma y requir e additional reinfo rcement to sup por t both the machine and o perat or . Wo rki ng Cle ara nce s Consider e xisting and anticipated n[...]
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- 1 6 - G0 592 M etal Cut ting Bandsaw Mo vi n g & P la ci n g Ba se Un it Use a forklif t and straps rated for the machine weight to lift the machine of f the pallet and onto a suitable location (see Figure 6 ). T he M od e l G 0 5 9 2 i s a n ex t r e m e l y h e a v y ma ch in e. S er io us p er - sonal injury may occur if safe moving metho [...]
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G0592 Metal Cutt ing Band saw - 1 7 - Sh ippi ng Bra ck et W or k st op Figure 8. Shipping bracket. A brack et has been installed to k eep the saw in alignment during shipping. Before using your saw you will need to remov e it. S tor e i t for s af e keep - ing, in the even t you move your saw to a dif ferent location. T o r emov e the shipping bra[...]
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- 1 8 - G0592 Metal Cut ting Bandsaw Ch ip T ra y s & Splas h Gua rd Compone nts and Hardware N eed ed : Qt y Upper Chip T ray ................................................ 1 Low er Chip T ray ................................................ 1 Splash Guard .................................................... 1 The upper chip tra y needs no h[...]
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G0592 Metal Cutt ing Band saw - 1 9 - The adjustments listed below have been per- formed at the factory. However, because of the many variables involved with shipping, we recom - mend that you at least verify the following adjust - ments to ensure accurate cutting results. Step-by-step instructions on verifying these adjust- ments can be found in S[...]
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-20- G 0592 Metal Cutting Bandsaw Damag e to your eyes, lungs, and ears could re sul t f ro m us ing t his ma chi ne w it hou t prope r p rotective gear . Alway s wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o se ha i r a nd c l ot h - ing could get caught in machiner y and c ause se ri - ous pe rso[...]
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G0592 Metal Cutt ing Band saw - 21 - 4. Pull the vise all the way to the opposite side of the base and lock it in position (see Figure 16 ). 5. Install the chip trays and splash guards to the new side. Figure 16. Vise to the right. Figure 17. Vise jaw positioning. Latch The vise jaw wid th c an be quic kly adjusted when changing from one siz ed mat[...]
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-22- G0592 Metal Cut ting Bandsaw Cu t ti ng An gle The G0592 has a locking turret that can be adjust- ed to 6 0° clock wise to 45° counterclock wise. T o cha nge the angle : 1. Raise the bow to the highest position and lock in place. 2. Flip the stop out as shown in Figure 19 . Figure 20. Swivel lock lever. 3. Loosen the swivel lock lever ( Figu[...]
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G0592 Metal Cutt ing Band saw -23- Bl ade S electi on The Mode l G 0592 uses 1 32 " x 1 " bandsaw blades. Selecting the right blade for the job de pends on a v ariety of fa ctors, such as the t ype of material being cut, hardness of the mate rial, material shape machine capabilit y , and o perat or technique. W e suggest you d o so me res[...]
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-2 4- G 0592 Metal Cutting Bandsaw The table shown in Figure 2 2 i s a s ampling of speed rates for various materials . Use these as a guideline. The speed at which the saw blade will cut through a workpiec e is controlled by blade type , feed ra te, and feed pressure . The feed rate is controlled by two knobs on the c ontrol panel. Note : If a lub[...]
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G0592 Metal Cutt ing Band saw -25- Bl ade Gui des The rear blade guide should be as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twist ing and drif ting of f the cut line. T o ad just t he rear blad e guide : 1. Loosen the knob shown in Figure 24 and slide the rear blade guide as close to the wor[...]
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-26- G0 592 M etal Cut ting Bandsaw Figure 26 . Coolant system reservoir and cover. 4. Adjust the valves on the coolant hoses to control the flow of coolant (see Figure 27 ). Make sure that the pressure is not so high that coolant spills on the floor and creates a slipping hazard. Figure 27 . Coolant control valve. Coolant Control Valve 5. Turn the[...]
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G0592 Metal Cutt ing Band saw - 27 - The following t ips will help you safely and effec - tively operate your bandsaw , and help y ou get the maximum life out of your s aw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length. • Clamp the material firmly in the vise ja[...]
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-28- G0592 Metal Cut ting Bandsaw Figure 30. Blades SE CTION 5 : A CCE SSO RIES Figure 31. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T ensio ning Gauge ensures long b lade life , reduced blade breakage , and straight cut ting by indicating correct tension. A p recisi on dial indi - cator provides you with a direct read[...]
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G0592 Metal Cutt ing Band saw -29- Figure 35. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extras for visitors or [...]
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-3 0 - G0592 Metal Cutting Bands aw Alwa ys disconnec t power to th e m ac hin e b e for e per forming maintenance. Failure to do this m ay result in serious person - al injury . SE CTION 6 : MAINT EN ANC E L ubr ica ti on Cleaning the M odel G0 592 is relatively easy . After using yo ur bandsaw , remov e e xcess chips by using t he spray gun and b[...]
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G0592 Metal Cutt ing Band saw -3 1 - Figure 39. Gear box lubrication. Fill Cap Sight Glass 5. Replace the drain plug, then lower the bow to its lowest position. 6. Open the fill cap and fill the gearbox with oil until you see the oil level reach the halfway point in the sight glass (see Figure 39 ). 7. Tighten the fill plug, connect the machine to [...]
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-32- G0592 Metal Cutting Band saw Re view the troubleshooting and procedures in this section to fix y our machine if a prob lem de velops. If y ou need replacement par ts or you are unsure of your repair skills, t hen feel free to c all our T echnic al Suppor t at ( 57 0) 546 - 966 3. SE CTION 7 : SE R VICE T ro ubl esh oot in g Mo tor & Ele ct[...]
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G0592 Metal Cutt ing Band saw -33 - SYMPTO M POS SIB LE CAUSE CORR ECTI VE A CT IO N Mac hine is lou d w hen cut ti ng or bog s d own in the cu t. 1 . Exc essi ve fee d r ate. 2. The bla de TPI is too great , or t he materia l i s t oo coar se. 1 . Refer t o Fe e d R ate on Page 24 , or Ch angin g Bla de Sp ee d on P age 23 , an d a djust as re qui[...]
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-3 4- G0 592 Metal Cut ting Bandsaw Bl ade Chan ge Blades should be changed when they become dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw: 1. DI SC O NN EC T T H E B A ND SAW F R OM POWER! 2. Raise the bow of the bandsaw to the highest position, close the fe[...]
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G0592 Metal Cutt ing Band saw -35 - Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece, as shown in Figure 44 , after mounting on the bandsaw. Some blades will have a directional arrow as a guide. 8. When th[...]
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-3 6- G 0592 Metal Cutting Bandsaw The blade guide bearings are adj usted at the f ac - tor y but may need adjustment depending on the use of your bandsa w . Use Figures 4 6 & 47 to guide you through the following steps. Bl ade Gui de Bear i ngs T o ad just t he blade guide b earings : 1. Before making adjustments, make sure the blade is tensio[...]
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G0592 Metal Cutt ing Band saw -37 - Elect ri cal Compo nents Figure 48. Limit switch. Figure 51. Pump motor wiring. Figure 50. Control panel wiring. Figure 49. Junction box.[...]
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-3 8- G0 592 M etal Cut ting Bandsaw Elect ri cal Compo nents Figure 52. G0592 Contactor & relay electrical box. Contactor Relay Transformer Terminal Block[...]
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G0592 Metal Cutt ing Band saw -39 - [...]
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- 40 - G0592 Metal Cut ting Bandsaw ?[...]
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G0592 Metal Cutt ing Band saw - 4 1 - Ba se P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0592001 STAND 18 P0592018 FILTER SCREEN 1-2 P0592001-2 STAND COVER 19 PB04M HEX BOLT M6-1 X 10 1-3 PW03M FLAT WASHER 6MM 20 P0592020 LOCATING FOOT (LEFT) 1-4 PS68M PHLP HD SCR M6-1 X 10 21 PW01M FLAT WASHER 8MM 1-5 PN03M HEX NUT M8-1.25 22 PSB[...]
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- 42 - G0 592 Metal Cut ting Bandsaw [...]
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G0592 Metal Cutt ing Band saw -43 - Swi ve l Base Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 100 P05920100 CYLINDER LOWER SUPPORT 133 P05920133 SPANNER NUT 101 P05920101 PIVOT PIN 134 P05920134 EXT. TOOTH WASHER 102 PLW04M LOCK WASHER 8MM 135 P05920135 BRACKET 103 PB09M HEX BOLT M8-1.25 X 20 136 P05920136 GAP RING 104 PSS01M SET SC[...]
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- 44 - G0592 Metal Cutt ing Band saw [...]
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G0592 Metal Cutt ing Band saw -45 - Vi se P ar ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P05920200 FIXED SHAFT 225 P05920225 NAME PLATE 201 PLW06M LOCK WASHER 10MM 226 P05920226 RACK HOOK 202 PSB84M CAP SCREW M10-1.5 X 35 227 P05920227 SOLID PIN 203 P05920203 SLIDE BASE 228 P05920228 BRACKET 204 PSB02M CAP SCREW M6-1 X 20 229 P059[...]
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- 46 - G0592 Metal Cutt ing Band saw ?[...]
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G0592 Metal Cutt ing Band saw - 4 7 - Bo w Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 400 P05920400 GREASE FITTING 417 PK61M KEY 7 X 7 X 30 401 P05920401 SPANNER NUT 418 P05920418 DRIVE WHEEL 402 P05920402 COVER 419 PSS17M SET SCREW M8-1.25 X 6 403 P05920403 BEARING 30205J 420 P0592420 BLADE 132 X 1 X .032 6/10T 404 PR76M EXT RETAI[...]
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- 48 - G0592 Metal Cutting Bands aw ?[...]
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G0592 Metal Cutt ing Band saw -49 - Bl ade T ens ion & Mot or Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 450 P05920450 COLUMN 482 P05920482 SHAFT 451 PSB129M CAP SCREW M12-1.75 X 20 482-1 PN02M HEX NUT M10-1.5 452 P05920452 SCALE 483 P05920483 BUSHING 453 P05920453 RIVET 484 P05920484 SHAFT 454 PSS09M SET SCREW M8-1.25 X 20 485[...]
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-50 - G 0592 Metal Cutting Bandsaw ?[...]
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G0592 Metal Cutt ing Band saw - 5 1 - Bl ade Gui des Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 550 P0592550 BEARING SHAFT ASSY 570 PSS01M SET SCREW M6-1 X 10 550-1 PR11M EXT RETAINING RING 25MM 571 PSB31M CAP SCREW M8-1.25 X 25 550-2 P609ZZ BEARING 609ZZ 572 PW01M FLAT WASHER 8MM 550-3 P0592550-3 BEARING SHAFT 573 PW04M FLAT WASHE[...]
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-52- G0592 Metal Cutting Bands a w [...]
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G0592 Metal Cutt ing Band saw -53 - REF PART # DESCRIPTION REF PART # DESCRIPTION 700 P05920700 TOOTH SELECTION LABEL 713-7 P0592713-7 POWER LIGHT 701 PSB100M CAP SCREW M8-1.25 X 15 713-8 P0592713-8 TERMINAL BLOCK 702 P05920702 HANDLE 713-9 P0592713-9 LIMIT SWITCH 703 PSB04M KNOB M6-1 X 10 713-10 P0592713-10 FUSE 704 P05920704 BLADE BACK COVER 713-[...]
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-5 4- G0 592 M etal Cut ting Bandsaw Grizzly Industrial, Inc. warrants ev er y produc t it sells for a p eriod of 1 year to the original purchaser from the date of purchase. This warranty d oes not apply to defects due directly or indirec tly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s[...]
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