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Table of contents for the manual
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MO DE L G 1 0 0 5 Z MIL L / DRI L L O W NER'S MANU AL COPYRIGHT © J UNE, 20 06 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI N G : N O PO RT I ON O F TH I S MAN UAL MA Y B E REPR OD UCE D I N ANY S HA PE OR FOR M WI T HO UT T HE WR I T T EN A PPROV AL O F GR I Z ZL Y I ND US TR IA L , I NC . #JK8 3 04 PRINTED IN T AIW AN[...]
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ............................[...]
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-2 - G 1 0 0 5Z Mill / Dr ill If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location liste[...]
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G 1 0 05Z Mill / Drill -3 - The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G1005Z MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To O[...]
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- 4- G 1 00 5Z Mill / Dr ill The information contained herein is deemed accurate as of 3/18/2007 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 3 Model G1005Z Table Info Table Length.....................................[...]
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G 1 0 05Z Mill / Drill -5 - A. Junction Box B. Headstock Height Crank C. Return Spring Assembly D. Quill Lock E. Depth Stop F. ON/OFF Swtich G. Micro-Downfeed Handwheel H. Motor Pivot Lock I. Downfeed Handles J. Pinion Hub Lock Knob K. Table Handwheels L. Longitudinal Stops M. Gib Screws N. Longitudinal Locks Identi fi cat ion Figure 1. G1005Z Iden[...]
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G 1 0 05Z Mill / Drill - 7 - ?[...]
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-8- G 1 0 05Z Mill / Drill No list of safet y guidelines can be complete. E ver y shop environment is dif fere nt. Alway s consider safet y first, as it applies to your individual working conditions. Use this and other machiner y with cautio n and resp ec t . Fail ure to do so could result in serious p er- sonal injur y , d amage to e quipment , or[...]
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G 1 0 05Z Mill / Drill -9 - Serious per sonal injury could o ccur if you connect the machine to the power source before you h av e co mpleted the s et up p ro - cess . D O N OT conn ect the machine to t he power source until instructe d to do so. 1 1 0 / 22 0 V Operati on S E C T I O N 2 : C I R C U I T R E Q U I R E M E N T S Am per age Dra w The [...]
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- 1 0 - G 1 0 05Z Mill / Drill In the ev ent of an elec trical shor t, grounding reduces the risk of elec tric shoc k. The grounding wire in the power cord must be properly connec t - ed to the grounding prong on t he plug ; lik ewise, the outlet must be properly inst alled and ground - ed. All electri cal connec tions must be made in accordanc e w[...]
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G 1 0 05Z Mill / Drill - 1 1 - SE CTION 3 : SET UP The follo wing items are needed to c omplete t he set up process, but are not in cluded with your machine: Description Qty • Safety Glasses (for each person) .............. 1 • Rubber Mallet ............................................. 1 • Hex Wrench 5mm .....................................[...]
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- 1 2- G 1 0 05Z Mill / Drill In v en to r y After all the par ts hav e been remov ed from the shipping crate , you should hav e the following items: Main Comp onents : ( Figure 3 ) Qt y A . Mill / Drill (not shown) ................................... 1 B. Downf eed Hand le Knobs 1 ⁄ 2 "- 1 2 ................. 3 C. Downf eed Hand les 1 ⁄ 2[...]
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G 1 0 05Z Mill / Drill - 1 3 - Wo rkb enc h Load Refe r to the Machine D ata Shee t for the weight and footpri nt spec ific ation s of your machin e. Some workbenc hes may require additio nal rein - forcement to sup por t both the machi ne and workpiece. Op era tio nal Cle ara nce s Consider existing and anticipated needs, size of mate rial to be p[...]
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- 1 4 - G 1 0 05Z Mill / Drill Mou n tin g The Model G1005Z must be mounted to a workbench or stand before it can be safely used. If mounting to a stand, follow the mounting instructions included with the stand. We recommend using the Grizzly Model G5943 stand, which can be found in SECTION 5: ACCESSORIES on Page 25 . For workbenches, the strongest[...]
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G 1 0 05Z Mill / Drill - 1 5 - T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 27 . If you still cannot remedy a problem, contact ou[...]
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- 1 6- G 1 00 5Z Mill / Drill Damag e to your eyes, lungs, and ear s could re su lt fr om u sin g t hi s m ac hi ne wi t ho ut prope r protec tive gear . Alway s wear saf ety glasses , a respirator , and hearing protection when op erating t his machine. Lo o s e ha i r a n d c l o t h - ing could get caught in machiner y and cause seri - ous pe rso[...]
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G 1 0 05Z Mill / Drill - 1 7 - To install end mill tooling: 1. UNPLUG THE MILL/DRILL! 2. Insert the appropriate-sized R8 collet into the spindle, ensuring that the collet keyway aligns with the pin inside the spindle. 3. Using a heavy rag or gloves to protect your hands, insert the end mill tooling into the collet. 4. While holding the collet in pl[...]
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- 1 8 - G 1 00 5Z Mill / Drill Note: Make sure the bit is not trapped between the edges of two jaws, as it will not be secure enough to use for drilling. 4. Once you are sure the bit is installed cor- rectly, tighten the chuck as tight as possible. To remove a drill bit: 1. UNPLUG THE MILL/DRILL! 2. Open the drill chuck using the chuck key, and cat[...]
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G 1 0 05Z Mill / Drill - 1 9 - Grad uat ed Dials The handwheels and the micro - downfeed adjust- ment knob hav e graduated dials. Each mark represents 0.00 1 " of movement and one full rev o - lution of the micro - downfeed k nob equals 0. 1 0 0" . The graduated dials float and can be index ed or "z eroed" using the k nurled kno[...]
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-20- G 1 00 5Z Mill / Dr ill To set the depth stop: 1. Lower the tooling/bit to the required height. 2. Thread the depth nut down against the stop bracket. 3. Lower the jam nut against the depth nut. 4. Hold the depth nut in place and tighten the jam nut against the depth nut. To set the spindle return distance: 1. Lower the tooling/bit. 2. Thread [...]
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G 1 0 05Z Mill / Drill - 21 - Failure to follow RPM and Feed Rate Guidelines may result in ejected parts or broken tools . Parts ejected at high speeds can cause serious injury! Ch oos i ng Mi l li n g Spe eds It is essential to closely follow the proper c ut ting speed and proper feed to reduce undue strain on all moving par ts and for operator s [...]
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-22- G 1 005Z Mill / Drill T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600 11/16" – 1&qu[...]
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G 1 0 05Z Mill / Drill -23- Figure 19. Motor lock screw. Figure 20. Id le r b ra ck et he x b ol ts . The belts in the head of the mill/drill must be rearranged to change speeds. A chart on the belt cover shows the belt positions needed to make the mill/drill run at the desired speed. To change speeds : 1. UNPLUG THE MILL/DRILL! 2. Loosen the motor[...]
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-2 4- G 1 00 5Z Mill / Drill The Model G1005Z is designed for drilling holes in wood, plastics or metal. Basic operation consists of lining up your drill bit with the intended hole location, turning the mill/drill ON , and using the downfeed handles to move the spinning drill bit into the workpiece. For safe operation and optimum results, it is ver[...]
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G 1 0 05Z Mill / Drill -25- SE CTION 5 : A CC E SSO RIE S H2 68 9 — R8 Q uick Change Collet S et An affordable qui ck change c ollet syst em with ultra precisio n. These s pring c ollets are hard - ened and ground to exacting tolerances and of fer incredible holding p owe r . This set inlcudes an R 8 arbor and nut, spanner wrench, plastic c arr y[...]
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-26- G 1 005Z Mill / Drill Alwa ys disconne ct p ower to th e ma ch in e b ef or e per forming maintenanc e. Failure to do this may result in se rious p erson - al injury . SE CTION 6 : M AINTE NA NCE Cleaning the Model G 1 005Z is relatively easy . Remov e ex cess cut ting fluid and c hips, and wipe off the remaining moi sture with a dr y cloth. T[...]
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G 1 0 05Z Mill / Drill - 27 - Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair s kills, then feel free to call our T echnical Su ppor t at ( 57 0) 5 46 - 96 63. SE CTION 7 : SER VICE Symptom Possible Cause Possible Solution Machin[...]
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-28- G 1 0 05Z M ill / Drill Symptom Possible Cause Possible Solution Machine has vibration or noisy operation. 1. Motor or component is loose. 2. Belts are slapping belt cover. 3. V-belt(s) is worn or is loose. 4. Motor fan is rubbing on fan cover. 5. Pulley is loose. 6. Machine is incorrectly mounted to the bench, or the bench is uneven. 7. Chuck[...]
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G 1 0 05Z Mill / Drill -29- Symptom Possible Cause Possible Solution Dril l bit wobbl es, ho l e s are o ver - sized. 1. Drill bit installed incorrectly. 2. Drill bit is bent. 1. Remove drill bit and reinstall. 2. Replace drill bit. T oo l sli ps in col let . 1 . Co llet is n ot full y drawn u p into s pind le t aper. 2. Wrong size co llet . 3. Deb[...]
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-3 0 - G 1 0 0 5Z Mill / Drill The Model G1005Z comes fitted with a depth stop to use when drilling multiple holes at the same depth. The scale on this depth stop can be calibrated if it ever becomes incorrect. To calibrate the depth stop : 1. Loosen the calibration nut shown in Figure 27. Depth St op Ca li bra tio n 2. Set the depth nut to zero, a[...]
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G 1 0 05Z Mill / Drill -3 1 - 3. Put on heavy leather gloves to protect your hands from possible injury if the spring uncoils during the next step. 4. While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug; loosen the cap screw approximately 1 ⁄ 4 " (see Figure 29 ). A high te n[...]
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-32- G 1 0 05Z Mill / Drill Elect ri cal Com ponen ts Figure 30. G1005Z Junction Box.[...]
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G 1 0 05Z Mill / Drill -35 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P1005001 HEAD BODY 43 PSB01 CAP SCREW 1/4-20 X 5/8 2 P1005002 CHUCK ARBOR BOLT 7/16-20 44 P1005044 WORM SHAFT 3 P1005003 SPINDLE LOCKNUT 34 X 16 45 P1005045 BUSHING 4 P1005004 SPINDLE PULLEY 46 P1005Z046 CRANK ARM 5 P1005005 OUTER BEARING PLATE 48 P1005Z048 CRANK HANDLE 6 [...]
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-3 6 - G 1 0 05Z M ill / Drill [...]
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G 1 0 05Z Mill / Drill -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P1005601 TABLE 629 P1005Z629 LOCK HANDLE 5/16-18 X 1-3/8 602 P1005602 FIXED BLOCK 630 P1005630 T SCREW 5/16-18 X 42 603 P1005603 MOVABLE FIXED RING 631 PSB03 CAP SCREW 5/16-18 X 1 604 PSB04 CAP SCREW 1/4-20 X 1/2 632 PSB69 CAP SCREW 5/16-18 X 1/4 605 P1005605 OILER 1/4 6[...]
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-3 8- G 1 00 5Z Mill / Drill Grizzly Industrial, Inc. warrants every prod uct it sells for a period of 1 year to the original purchaser from the date of purchase . This warranty d oes not a pply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maintenance. T his is Grizzly’ s so le [...]
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