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Table of contents for the manual
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MO DE L G0 6 1 9 DE L U XE SMA L L M IL L / DRIL L O WNER'S MANU A L COPYRIGHT © JANUARY , 20 07 BY GRIZ ZL Y IN DUSTRIAL , INC. RE VISED M A Y 20 07 . W AR NI N G : N O POR T IO N OF TH I S MA NUAL MA Y B E REPR OD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL OF GR I Z ZL Y I ND US TR IA L , I NC. # CR8 85 0 PRINTED I N[...]
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T ab le of Con ten ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Data Sheet ..................................................... 3 Identification ................................................[...]
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-2 - G0 6 1 9 DELU XE SMALL MILL / DRILL INTR ODU CTION F ore w or d We are proud to offer the Model G0619 Deluxe Small Mill/Drill. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Gr[...]
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G061 9 DEL UXE SMALL MILL / DRILL -3 - Product Dime nsions : Weight......................................................................................................................................... 364 lbs. Length/Width/Height...............................................................................................27"L x 30"W [...]
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- 4- G 061 9 DEL UX E SMALL MILL / DRILL Main Sp ecifications : Spindle Travel ........................................................................................................................ 2 3 ⁄ 4 " Drawbar .................................................................................................................... 7 ⁄ 16[...]
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G061 9 DEL UXE SMALL MILL / DRILL -5 - Identi fi cat ion Figure 1. G0619 Identification. A. Safety Cover and Drawbar B. Fine Feed Knob C. Headstock Tilt Scale D. Main Power Switch E. Fine Feed Lock Knob w/Assist Lever F. Quill Feed Lever G. Precision Dovetailed Column H. Longitudinal (X-Axis) Handwheel I. Cast-Iron Base J. Vertical (Z-Axis) Handwhe[...]
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- 6 - G0 6 1 9 DELU XE S MALL MILL / DRILL 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-sl[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches[...]
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-8- G061 9 DEL UXE SMALL MILL / DRILL A dd iti on al Safety fo r Mil l / Dri l ls 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORI ES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury. 3. WORK HOLDING. Before starting the machine, be certai[...]
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G061 9 DEL UXE SMALL MILL / DRILL -9 - Figure 2 . A 5 - 1 5 plug and receptacle. Serious p ersonal injur y could occur if you connect the machine to the power sourc e before you have complete d the set up pro - cess . D O N OT conn ect the machine to the power source until instructe d to do so. 1 1 0 V Op erat io n Am per age Dra w The Mo del G06 1[...]
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- 1 0 - G061 9 DEL UXE SMALL MILL / DRILL The Mo del G0 6 1 9 was carefully packed when it left our warehouse . If you discover t he machine is damaged af ter y ou hav e sig ned for delivery , please i mmed iately call Customer S ervice at ( 5 7 0 ) 546- 9 66 3 for advice. Sav e the c ontainers and all packing materials for possible inspect ion b y[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 1 1 - In v en to r y After all the par ts hav e b een remov ed from the crate , you should hav e the following items shown in Figures 3 & 4 : Contents Qt y A . Assembled Mill / Drill .................................... 1 B. Drill Chuck and JT6 x R8 Arbor ................. 1 C. Oil Bot tle ...................[...]
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- 1 2- G061 9 DEL UXE SMALL MILL / DRILL Figure 6. Minimum working c learances and mill /drill mounting bolt pattern. 301 mm + + + + 294 mm 378 mm 7 62 mm 1 1 6 5 mm Fl oor Loa d Refe r to the Machine Data Sheet for the weight and foot pri nt s pe ci fi cat ion s of your m ac hine. Some residential floors may require additio nal reinfo rcement to s[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 1 3 - F e et Fou r leveling feet hav e been inc luded with y our mill /drill. Howe ver , for greate r safety and bet- ter performance, we rec ommend bol ting your machine to a sturdy workbench. Compone nts and H ardware N ee de d : Qt y Fee t with Hex Nut M 1 2- 1 . 75 ............................... 4 T o adjust[...]
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- 1 4 - G061 9 DEL UXE SMALL MILL / DRILL T es t Ru n and Spi nd le Break -in The M odel G06 1 9 spindle speed c an be set from 1 00 – 1 750 RPM. Y ou must follow the proper break -in proc edures to ensure t he s pindle bear - ings break -in and seat befor e put ting any milling load o n the machine. T o te st run and bre ak-in the spindle b eari[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 1 5 - Damag e to your ey es , lungs, and ea rs could re su lt fr om usi ng th is m ac hi ne wi th ou t prope r prote ctive ge ar . Alway s wea r safet y glasses , a respirator , and hearing protection when op erating this ma chine. Lo o s e h a i r a n d c lo t h - ing could g et caught in machiner y and cause se[...]
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- 1 6- G0 61 9 DEL UX E SMALL MILL / DRILL Figure 12. Tapping on the drawbar. Dr il l Ch uc k NOTICE DO NOT completely unscrew the drawbar before striking it with the hammer. You will damage the threads on the drawbar and the arbor. 6. Tap the top of the drawbar with the hammer. This will unseat the taper of the arbor from the spindle (see Figure 1[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 1 7 - If you do not use the drill chuck and arbor , you need to use a collet to inser t t he cut ting tool into the spindle. Y our Mod el G061 9 feat ures an R- 8 spindle taper , whi ch gives the fre ed om to use standard R-8 collets. These optional collets come in many sizes, t ypic ally ranging from 1 ⁄ 16 &q[...]
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- 1 8 - G0 61 9 DEL UX E SMALL MILL / DRILL 2. Turn the Z-axis handwheel shown in Figure 14 to raise or lower the headstock, then lock the headstock slide lock lever. Note: For maximum spindle rigidity when milling, keep the spindle retracted into the headstock as far as possible with the quill lock lever locked and with the fine feed lock knob tig[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 1 9 - Figure 17. Table locks and scales. T ab le T ra v el ( X -A xi s and Y -A xi s ) The mill/dr ill table can be mo ved in the X -a xis and Y -axis. Longitudinal Feed The longitud inal feed or (X -a xis) is mov ed by t he handwheel s hown in Figure 1 6 at the end of the table. The handwheel will mov e the tabl[...]
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-20- G 061 9 DEL UXE SMALL MILL / DRILL Con tr ol P anel It is vital that you beco me familiar with the power controls befor e operating the Mod el G 061 9 (see Figure 1 8 ). Figure 18. Control panel. A . Spindle RPM D isplay: Shows s pindle RPM with an accuracy of + /- 1 0% . B. Spindle Rotat ion Mod e : Shows t he d irec- tion the s pindle is tur[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 21 - Ca lcu la ti ng Spi nd le RP M Closely follow the proper c ut ting s peed and prop- er f eed to reduce undue strain on all mo ving parts and increase operator safety . Prior to mill ing, det ermine the R PM needed t o cut your workpiece, then set the RPM on the machine. T o determine th e ne ede d RPM : 1. U[...]
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-22- G06 1 9 DEL UX E SMALL MILL / DRILL T o mill a workpie ce : 1 . Refer to Control Panel on Page 20 , and learn the how to use the machine controls. 2 . Zero the spindle height scale and select units of measure . 3 . Clamp the workpiece to the milling table, and adjust the headstock to the needed h eight, depth of cut, and milling path. Remember[...]
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G061 9 DEL UXE SMALL MILL / DRILL -23- SE CTION 5 : A CC E SSO RIE S ACCESSORIES H81 78 —V ariabl e Sp eed Po wer Fe ed K it For those repetitive power -fed milling operations, this fantastic 1 1 0 V p owe r feed retrofit kit of fers consistent spee d co ntrol in b oth lef t and right directions for y our Model G0 6 1 9 Deluxe Small Mill / Drill [...]
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-2 4- G 061 9 DEL UX E SMALL MILL / DRILL Figure 28. H5685 4" Rotary Table. H5685—4 " Rotary Table The perfect rotary table for all you model make rs and those doing smaller precision work. Comes with clamping kit. G93 22 — Boring H ead C ombo S et Hardened and ground a djusting scre ws along with a wide base design guarantee a long l[...]
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G061 9 DEL UXE SMALL MILL / DRILL -25- SE CTION 6 : MAINT ENA NC E Alwa ys disconne ct p ower to t h e m a ch in e b e fo r e per forming maintenance . Failure to d o this may result in s erious p erson - al injury . For optimum per formance from your machine, follow this maint enance schedule and refe r to any specific instructions given in this s[...]
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-26- G0 6 1 9 DEL UX E SMALL MILL / DRILL Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair skills, then feel free to c all our T echnic al Suppor t at ( 57 0) 5 46 -9 66 3. SE CTION 7 : SER VICE Abo ut Ser vice Symptom Possible Ca[...]
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G061 9 DEL UXE SMALL MILL / DRILL - 27 - Gi bs and Bac klas h During the life of your mill drill, you ma y hav e to adjust the gibs and the handwheels to remov e any las h or lo oseness that is a result of normal wea r . Do not overtighten the gibs or half-nuts, or premature wear will occur. T ools Ne ed ed : Qt y Wrench 10mm ......................[...]
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-28- G0 6 1 9 DEL UX E SMALL MILL / DRILL Ser vice Lu bri cat ion Figure 35 . Headstock leadscrew access and lubr ication. Lower Cap Screws Cabinet Assembly 2. Use the hex wrench to remove the two lower cap screws from the cabinet assembly (see Figure 35 ). 3. Hold the cabinet assembly, and remove the two upper cap screws (see Figure 3 5 ). 4. Care[...]
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G061 9 DEL UXE SMALL MILL / DRILL -29- Elect ri cal Com ponen ts Figure 37 . M ain powe r switch and fuse . Figure 36 . Motor powe r sup ply circuit board . 20 Amp Fuse Main Power Switch 20 Amp Fuse Note: Available in color online at grizzly.com[...]
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-3 0 - G0 6 1 9 DEL UXE SMALL MILL / DRILL Figure 38 . Control panel elec trical. Figure 4 1 . T acho mete r elec trical. Figure 39. Chip guard safe t y switch. Figure 40 . T ap ping but ton slip ring contac t .[...]
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G061 9 DEL UXE SMALL MILL / DRILL -3 1 - ���� ���� [...]
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-32- G061 9 DEL UXE SMALL MILL / DRILL P ar ts Break do wn[...]
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G061 9 DEL UXE SMALL MILL / DRILL -33 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0619001 ARBOR (R-8/JT-6) 50 P0619050 LENS 2 P0619002 SPINDLE 51A P0619051A DIGITAL SPD. DISPLAY UNIT N/S 3 P0619003 OIL SEAL 52 P0619052 BELT COVER 4 P0619004 TAPER ROLLER BEARING 32907 53 PSB29M CAP SCREW M6-1 X 40 5 P0619005 OIL SEAL 54 P0619054 SPINDLE COVER[...]
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-3 4- G0 61 9 DEL UX E SMALL MILL / DRILL REF PART # DESCRIPTION REF PART # DESCRIPTION 100 PSB16M CAP SCREW M4-.7 X 16 129 P0619129 SPACER 101 P0619101 THRUST WASHER 130 P0619130 SUPPORT FLANGE 102 P0619102 SLIP-RING ASSEMBLY 131 P0619131 WORM HANDWHEEL 103 P0619103 WORM HOUSING 132 PW01M FLAT WASHER 8MM 104 P8101 BALL BEARING 8101 133 PN03M HEX N[...]
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G061 9 DEL UXE SMALL MILL / DRILL -35 - P ar ts Break do wn[...]
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-3 6 - G061 9 DEL UXE SMALL MILL / DRILL REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0619200 FLAT SPRING 250 PRP39M ROLL PIN 4 X 20 201 PN01M HEX NUT M6-1 251 PRP56M ROLL PIN 4 X 25 202 P0619202 BALL OILER 252 PRP73M ROLL PIN 4 X 30 203 PK37M KEY 4 X 4 X 16 253 P0619253 RULER 204 PSB15M CAP SCREW M5-.8 X 20 255 P0619255 BEARING 8101 205 P061[...]
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G061 9 DEL UXE SMALL MILL / DRILL -37 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 o[...]
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-3 8- G 061 9 DEL UX E SMALL MILL /DRILL Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance. This is Grizz[...]
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