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A good user manual
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Table of contents for the manual
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Page 1
MO DE L G0 669 X HIGH - P RE CISION 1 0 " X 54 " V S M IL L ING M A CHINE O WNER'S M ANU A L W ARN I NG : NO P OR TI ON O F TH IS M AN UAL M A Y B E R EPRO DU CED I N AN Y[...]
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Page 2
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT &AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDING[...]
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Page 3
T able of Co n ten ts SECTION 5: ACCESSORIES ......................... 35 SECTION 6: MAINTENANCE ......................... 37 ?[...]
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Page 4
IN TRODUCT I ON F orew ord ?[...]
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Page 5
Id e ntification Figure 1. A. B. ?[...]
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Page 6
Figure 2. A. ?[...]
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Page 7
Figure 3. A. [...]
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Page 8
MODEL G0669X EXTREME S ERIES 10" X 54" V ARIABLE-SPEED V ERTICAL MILLING MACHINE w/POWER FEED 8jhidbZgHZg k^X Z /* ,% *)+ " .+ +( I d DgYZg 8Vaa [...]
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Page 9
Longitudinal Power Feed Motor IneZ #############################################################################################################################################################[...]
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Page 10
Spindle Information He^cYaZIgVkZa############################################################################################################################################################[...]
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Page 11
Saf ety Ins truct io ns fo r Mach inery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29 B VX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci [...]
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Page 12
/.,9 !,,/7 42!).%$ !.$ 02/0 %2,9 350%26)3%$ 0%23/..%, 4/ /0%2!4% -!#().%29 BV`Z hjgZ deZgVi^dc ^chigjXi^dch VgZ hV[Z VcY [...]
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Page 13
A ddi tio na l Safety Instr ucti ons Fo r Mi ll s 1. UNDERSTANDING CONTROLS. [...]
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Page 14
220 V Si ngle - P ha se Op e ration Full Load Amperage Draw [...]
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Page 15
Wear safet y glasse s dur- ing the e ntire setup p ro - cess ! Th is m ac hin e p re s e nt s se ri o us inj ur y h a z ar d s to untrained users. Read through this entire manu - al to b eco[...]
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Page 16
In v ent or y ?[...]
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Page 17
Floor Load M achine D ata She et Page 6 [...]
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Page 18
Mo vi ng & Pl aci ng Ba se Un it The M odel G0 6 6 9X is a he av y mac hin e. S eri ous personal injury may occur if safe moving metho ds are not used. T o b e safe, ge t ass is ta nc e an[...]
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Page 19
2. Figure 10 [...]
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Page 20
Ass e mb ly T ools Ne ed ed ............................................... Qty ?[...]
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Page 21
7. ?[...]
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Page 22
10. ?[...]
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Page 23
7. ?[...]
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Page 24
10. ?[...]
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Page 25
16. 17. ?[...]
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Page 26
SE CTION 4 : OP ERA TION S Damage to yo ur eyes and lungs could re sult from using this machine without proper pro - tective gear . Alw ay s wear s afet y glas ses and a respirator wh en ope[...]
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Page 27
E. Spindle Speed Readout: [...]
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Page 28
Longitudinal Power Feed System ?[...]
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Page 29
4. [...]
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Page 30
Rotating the Head 1. 2. ?[...]
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Page 31
Rotating the Ram 1. 2. ?[...]
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Page 32
2. 3. ?[...]
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Page 33
Do wn feed Con tro ls ?[...]
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Page 34
I. Fine Downfeed Handwheel: ?[...]
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Page 35
NO T ICE When the spindle sp ee d rang e is changed , the r otation dir ection of the spindle will reverse and so will th e direc tion of t he quill when in auto - downfeed mo de. 8. ?[...]
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Page 36
Lo ad in g / Un loa di ng To o l i n g ?[...]
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Page 37
SE CTION 5 : A CC ESS ORIE S H6 0 89 — 2 A xis Digit al Read Ou t (1 2" x 3 0" ) H6 0 93 — 3 A xis Digital Re ad Out (1 2" x 3 0" x 5[...]
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Page 38
G92 9 9 — 1 0" Y u asa - T ype Rotar y T a ble [...]
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Page 39
SE CTION 6 : MAIN TE NANC E Alwa ys disconne ct power to t he ma ch in e b e fo re per forming maintenanc e. Failure to do this may result in se rious person - a l i n j u r y. [...]
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Page 40
Lubrication ?[...]
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Page 41
Ram Way Lubri cant Freque ncy Qty ?[...]
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Page 42
Coo lan t Reserv oi r Coolant is a potent a nd ex t r e m e l y p o i s o n o u s solution to humans a nd anim als . U se pe rs ona l p r o t e c t i ve e q u i p m e n t when handling coola n[...]
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Page 43
Changing Coolant ?[...]
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Page 44
Dr i v e Belt T e nsio ning ?[...]
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Page 45
[...]
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Page 46
Motor & Electrical (continued) ?[...]
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Page 47
Operation ?[...]
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Page 48
A dj ust i ng Gib s ?[...]
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Page 49
A dj ust i ng Bac klas h ?[...]
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Page 50
7. [...]
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Page 51
SE CTION 8 : E L E CTRIC AL [...]
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Page 52
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Electr ical Pa nel Figure 69. ?[...]
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Page 53
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Electr ical Pa nel Wi ri ng Dia gram ( Upper) ''% % (-% )&* % &&% &&% ') % * &[...]
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Page 54
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Electr ical Pa nel Wi ri ng Dia gram ( Lo we r ) ''% % (-% )&* % &&% &&% ') % *?[...]
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Page 55
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! ?[...]
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Page 56
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Con tro l Pa nel Wir i ng Diag ram + – ¶ 8( 8' 8& + , , , % - - '% '% '&a[...]
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Page 57
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Spi ndl e & V er tica l P o wer Feed Mot ors Figure 71. ?[...]
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Page 58
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Electr ical Compo nents & ' : J( K( L( + (% (& (' () (* J( K( L( : + (% (& (' () (* , - . &% &' &am[...]
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Page 59
REA D E L EC T RI CA L SAFE T Y ON P A GE 49 ! Electr ical Compo nents L) J) GY Na Na GY H#8[...]
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Page 60
SE CTION 9 : P A RTS Ba se Mach ine Break do wn & ' ( ) + , - . &% && &' &( &) &* &+ &, &- &. '( (& (' () (+ (. )% )& [...]
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Page 61
Ba se Mach ine Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0669X001 WORM WASHER 79 P0669X079 ANG. CONTACT BEARING 5305ZZ 2 P0669X002 RAM ADAPTER 80 P0669X080 BEARING CAP 3[...]
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Page 62
Ba se Mach ine Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 141 P0669X141 BEVEL GEAR 18T 164 PSB31M CAP SCREW M8-1.25 X 25 142 P0669X142 SPACER 165 P0669X165 BRACKET 143 P0669X143[...]
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Page 63
Dr i v e Sy stem Break do wn '%& '%' '%( '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&[...]
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Page 64
Dr i v e Sy stem Pa r ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0669X201 LOWER PULLEY HOUSING 249 P0669X249 BRAKE FINGER PIVOT STUD 202 PSB02M CAP SCREW M6-1 X 20 250 P0669X2[...]
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Page 65
Head Brea kd ow n (%& (%' (%( (%) (%* (%+ (%- (&% (&' (&( (&) (&* (&+ (&, (&- (&. ('% ('& ('' ('( (') (&ap[...]
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Page 66
Head P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PSB26M CAP SCREW M6-1 X 12 367 PSB33M CAP SCREW M5-.8 X 12 302 PW03M FLAT WASHER 6MM 373 PSB79M CAP SCREW M5-.8 X 35 303 P066[...]
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Page 67
Head P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 437 P0669X437 BUSHING 466 P0669X466 QUILL PINION SHAFT 438 P0669X435 ANGULAR BEARING 7207C 468 P0669X467 QUILL PINION SHAFT P[...]
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Page 68
Lo ngi tud ina l & Cro ss Sl ide Leads cre ws Brea k do wn & Pa r ts Li st *%& *%' *%( *%) *%* *%+ *%, *%- *%. *&% *&& *&' *&( *&) *&* *&a[...]
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Page 69
One - Sho t Oi ler Brea k do wn & Pa r ts Li st +%& +%' +%( +%) +%* +%+ +%, +%- +%. +&% +&& +&' +&( +&) REF PART # DESCRIPTION REF PART # DESCRIP[...]
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Page 70
Electr ical Cabi net Break do wn & P ar ts L is t -%& -%' -%( -%) -%* -%*"& -%+ -%+"& -%, -%- -%. -%."& -%."' -%."( -&% -&& -&a[...]
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Page 71
A cces so ries Break do wn & P ar ts Li st .%& .%' .%( .%) .%* .%+ .%, .%- .%. .&% REF PART # DESCRIPTION REF PART # DESCRIPTION 901 P0669X901 COOLANT HOSE W/CLAMP 906 P0669[...]
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Page 72
Label P la cemen t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machin[...]
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Page 73
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Page 74
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Page 75
W AR R ANT Y AND RET URNS <g^ooan >cYjhig ^Va! >cX# lVggVc ih ZkZ g n egdYj Xi ^i hZaah [dg V e Zg^dY d[ YEAR id i]Z dg^^cVa ejgX]VhZg [gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Vee an id YZ[ZXih YjZ Y^gZX ian dg ^cY^gZXian id[...]
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Page 76
"UY $IRECT AND 3AVE WITH 'RIZZLY ® n 4RUSTED 0ROVEN AND A 'REAT 6ALUE /2 s 3%#52% /2$%2).' s /2$%23 3()00%$ 7)4(). (/523 s %-!),2%30/.3%7)4(). /.%(/52 6ISIT /UR 7EBSITE 4ODAY !ND $ISCOVER 7HY 'RIZZLY ®[...]