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Grizzly G0463 manual

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Table of contents for the manual

  • Page 1

    MO DE L G0 46 3 SM AL L MIL L / DRI L L O WNER'S M ANU A L COPYRIGHT © N O VEM BER, 20 05 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI NG : NO PO RT IO N OF TH IS M AN UAL M A Y BE RE PROD UCE D I N AN Y SHA PE OR FOR M W IT HO UT TH E WRI T T EN APPROV AL OF G RI Z ZL Y I ND UST RI AL , I NC. # PC77 4 1 PRINTED IN CHINA[...]

  • Page 2

    Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.[...]

  • Page 3

    T able of Con te nts INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info .............................[...]

  • Page 4

    SECTION 4: OPERATIONS ........................................................................................................... 18 Operation Safety ...................................................................................................................... 18 Power Control s ..............................................................[...]

  • Page 5

    G046 3 Small Mill / Drill -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location list[...]

  • Page 6

    - 4- G0 463 Small Mill /Dr ill Product Dime nsions: Weight......................................................................................................................................... 353 lbs. Length/Width/Height................................................................................................. 27 x 30 x 33-3/4 in. Foot Pr[...]

  • Page 7

    G046 3 Small Mill / Drill -5 - Main Sp ecifications : Spindle Travel.......................................................................................................................3-3/8 in. Swing....................................................................................................................................... 18 in. Longi[...]

  • Page 8

    - 6 - G04 63 Small Mill / Drill Figure 1. G0463 Identification. A. Emergency Stop Button B. Drawbar (under cover) C. High/Low Gear Change Knob D. Headstock Lock E. Fuse Socket F. Spindle RPM Control G. Forward/Reverse Switch H. Main Power Switch I. Quill Feed Levers J. Graduated Dials Identi fi cat ion K. Longitudinal (X-Axis) Handwheel L. Vertical[...]

  • Page 9

    G046 3 Small Mill / Drill - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip footwea[...]

  • Page 10

    -8- G046 3 Small Mill / Drill 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remo[...]

  • Page 11

    G046 3 Small Mill / Drill -9 - A dd iti on al Safe t y fo r Mil l / Dr il l s 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury. 3. WORK HOLDING. Before starting the machine, be certain the[...]

  • Page 12

    - 1 0 - G046 3 Small M ill / Drill Figure 2 . A 5 - 1 5 plug and rece ptacle. Serious per sonal injur y could oc cur if you connect the m achine to the power source before y ou have complete d the set up pro - cess . DO NOT conne ct th e machine to the power source until instructed to do so. 1 1 0 V Op era tio n Am per age Dra w The Mo del G0 463 m[...]

  • Page 13

    G046 3 Small Mill / Drill - 1 1 - The Model G046 3 was carefully packed when it left our wa rehouse. If you discov er the machine is damaged after you hav e sig ned for deliver y , please immed iately call Customer Service at ( 5 7 0 ) 546- 96 63 for advice. Sav e the co ntainers and all packing materials for possible inspec tion by the c arrier or[...]

  • Page 14

    - 1 2- G046 3 Small Mill / Drill In v en t or y After all the par ts ha ve been remov ed from the two box es, you should have the following items: Box 1: ( Figures 3 & 4 ) Qt y A . Mill / Drill with Chuck .................................... 1 B. Spare Dri v e Belt 2 x 6 5 .............................. 1 C. Oil Bot tle ........................[...]

  • Page 15

    G046 3 Small Mill / Drill - 1 3 - Wo rkb enc h Load Although adjustable feet are included wit h your mill /drill, It is strongly r ec ommended y ou bolt your machine to a sturdy work bench that will not t ip. Refe r to the Machine D ata S heet for the weight and foot print s pec ificat ions of your machine. Some workbenches may require addit ional [...]

  • Page 16

    - 1 4 - G046 3 Small M ill / Drill F e et Fou r lev eling feet hav e been inc luded with yo ur mill /drill. Howev er , we rec ommend b olting your machine to a sturdy workben ch. Compone nts and Hard ware Ne ede d : Qt y Fee t with Hex Nut M 1 2- 1 . 75 ............................... 4 T o install the fe et on the mill / drill : 1 . With the help [...]

  • Page 17

    G046 3 Small Mill / Drill - 1 5 - T est Ru n and Spi nd le Break -in The Model G04 63 has t wo speed ranges: Low range is 0 – 1 0 00 ; high range is 0 – 200 0 RPM. It i s es sential to closely follow t he proper break -in procedures to ensure trouble free per formance. Complete this process once you ha ve famil iarized you r self with all instr[...]

  • Page 18

    - 1 6- G0 463 Small Mill /Dr ill Figure 9. Striking the drawbar. Dr il l Ch uc k Remo v al The Model G04 63 may hav e shipped with the drill chuck installed in the spindle. If this is the case, go ahead and remove the c huck and arbor at this time. T ools Ne ede d : Qt y Brass Hammer .................................................. 1 Pin Spanner [...]

  • Page 19

    G046 3 Small Mill / Drill - 1 7 - The Mo del G 0463 featu res an R- 8 s pindle t aper , which o nly accepts R-8 collets. R- 8 c ollets come in many siz es, t ypi cally ranging from 1 ⁄ 16 " to 7 ⁄ 8 " and 3mm to 2 0 mm. Y ou will need a collet t o match the diameter of the shank of the tool you want to hold. T o install the R- 8 colle[...]

  • Page 20

    - 1 8 - G0 463 Small Mill / Drill Damag e to your eyes, lungs, and ear s could re su lt f ro m us ing t hi s ma ch in e wi th ou t prope r protec tive g ear . Alwa ys wear safet y glasses , a re spirator , and hearing protection when op erating this machine. Lo o s e h ai r a n d c lo t h - ing could get caught in machiner y and cause s eri - ous p[...]

  • Page 21

    G046 3 Small Mill / Drill - 1 9 - P o w er Sh ut do wn It is impor tant to shut t he powe r O FF when the mill /drill is not in use. Lea ving the power ON keeps the circuit b oard coo ling fan r unning. This will cause unnecess ary wea r on the fan and elec - trical system . T o completely shut the system power OFF : 1. Turn the SPINDLE RPM Control[...]

  • Page 22

    -20- G 0463 S mall Mill / Drill Figure 14. Table locks. T able T ra v el The mill /drill t able c an be mov ed in the X and Y axis. Longitudinal Feed The longitudinal feed or ( X -axis) is mov ed by a handwheel in Figur e 1 3 at the end of t he table. The handwheel will mov e the table in both direc - tions side -to- side. O ne complete rev olution[...]

  • Page 23

    G046 3 Small Mill / Drill - 21 - Set ti ng RP M Closely follow the proper cut ting speed and prop - er f eed to reduce undue strain on all mo ving parts and for op erat or safety . Prior to ma chining, y ou need t o det ermine the RPM needed to cut you r workpiece, and t hen set the RPM on the machine. T o determine the n eed ed RPM : 1. Use the ta[...]

  • Page 24

    -22- G0463 Small Mill / Drill SE CTION 5 : A C CE SS ORIE S ACCESSORIES G9002—2 1 ⁄ 2 " Swivel Base Milling Vise G5971— 3 1 ⁄ 2 " Swivel Base Milling Vise G5972—4" Swivel Base Milling Vise G5973—5" Swivel Base Milling Vise G5974—6" Swivel Base Milling Vise G5975—8" Swivel Base Milling Vise Vises feature[...]

  • Page 25

    G046 3 Small Mill / Drill -23- Figure 21. G2861 Face mill. G2861—2 1 ⁄ 2 " Face Mill This 2 1 ⁄ 2 " Face Mill accepts four carbide inserts. Comes with an R-8 arbor. Figure 24. H5685 4" Rotary Table. H5685—4 " Rotary Table The perfect rotary table for all you model make rs and those doing smaller precision work. Comes wit[...]

  • Page 26

    -2 4- G 0463 Small Mill /Dr ill SE CTION 6 : MAINT ENA NC E Alwa ys di sconne ct power to t h e m ach in e b e for e per forming maintenance. Failure to do t his may result in serious per son - al injury . Pro tect t he unpainted cast iron sur faces on the table by removing vises and fix tures daily and by wiping the table c lean af ter every use ?[...]

  • Page 27

    G046 3 Small Mill / Drill -25- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement parts or you are unsure of you r repair skills, then feel free to c all our T echnical Sup por t at ( 57 0) 54 6 -96 63. SE CTION 7 : SE R VICE Abo ut Ser vi ce Symptom Possible Cause Possib[...]

  • Page 28

    -26- G0 463 Small Mill / Dr ill A dj u sti n g Gibs Figure 27 . Gib adjustment. The funct ion of t he gibs is to t ak e out play in the table, and cross slide, and c olumn without causing the slides t o bind. The gibs ar e p re -adjusted at the factory and should not need fur ther adjustment until man y hou rs of machine use. If the mov ement seems[...]

  • Page 29

    G046 3 Small Mill / Drill - 27 - Elect ri cal Com ponen ts Figure 30. Circuit board. Figure 31. Equipment grounds. Figure 35. Main power switch. Figure 33. RPM control. Figure 34. Forward/Reverse switch. Figure 32. E-Stop and indicator lights. E-Stop System Light Po wer Light[...]

  • Page 30

    -28- G04 63 Small Mill / Drill Wi r in g Dia gra m                  [...]

  • Page 31

    G046 3 Small Mill / Drill -29-                                                  [...]

  • Page 32

    -3 0 - G046 3 Small Mill / Drill                                    [...]

  • Page 33

    G046 3 Small Mill / Drill -3 1 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0463001 TRANSMISSION GEAR 51 P0463051 DIAL FORK SHAFT 2 P0463002 DIAL FORK 52 P0463052 QUILL HANDLE 3 P0463003 SMALL GEAR RACK 53 P0463053 SHAFT 4 P0463004 SPECIAL NUT 54 P0463054 BUSHING 5 P0463005 DUST CAP 55 P0463055 RIGHT SUPPORT FLANGE 6 P0463006 OIL SEAL 56 P046[...]

  • Page 34

    -32- G046 3 Small M ill / Drill REF PART # DESCRIPTION REF PART # DESCRIPTION 99 PK30M KEY 4 X 4 X 25 150 PRP39M ROLL PIN 4 X 20 100 PK34M KEY 5 X 5 X 20 151 PRP56M ROLL PIN 4 X 25 101 PSB16M CAP SCREW M4-.7 X 16 152 PRP73M ROLL PIN 4 X 30 102 PLW02M LOCK WASHER 4MM 153 P0463153 RULER 103 PK37M KEY 4 X 4 X 16 155 P0463155 BEARING 8101 104 PSB18M CA[...]

  • Page 35

    G046 3 Small Mill / Drill -33 - Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.gr[...]

  • Page 36

    -3 4- G0 463 Small Mill / Drill Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purc hase. This warranty do es not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole [...]

  • Page 37

             ?[...]

  • Page 38

                                 [...]

  • Page 39

    [...]

  • Page 40

                           [...]