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Table of contents for the manual
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MO DE L G0 622 4 " x 6 " MET A L C UT TING B A NDS A W O W NER'S MANU AL COPYRIGHT © AUGUST , 20 06 BY GRIZ ZL Y IN DUSTRIAL , IN C. W AR NI N G : N O PO RT I ON O F TH I S MA NUAL MA Y B E RE PROD UC ED I N AN Y SH APE OR FOR M W IT HO UT T HE W RI T TEN A PPROV A L OF G RI Z Z L Y I N DU ST RI AL , I N C. # PC8 472 PRINTED IN CHI [...]
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T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]
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-2 - G0 622 4" X 6" Metal Cut ting B andsaw If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -3 - MODEL G0622 4" X 6" MET AL CUTTING BANDSA W Customer Ser vi ce #: (570) 5 46 - 96 63 • T o O rder Call: (8 0 0) 523 - 4 777 • F a x #: (8 0 0) 4 38 - 5901 MA CHINE D A T A SHEE T Product Dimensions: Weight .............................................................................[...]
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- 4 - G062 2 4" X 6" Metal Cutt ing Bandsaw Cutting Capacities Angle Cuts ................................................................................................................................................ 0-60°. Vise Jaw Depth ..................................................................................................[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -5 - Figure 1. Model G0622 controls and features. A. Motor B. Pulley Cover C. Blade D. Blade Guard Adjustment Knob E. Blade Tracking Mechanism F. Blade Tension Knob G. Auto Off Tab H. Blade Guide Bearing Assemblies I. Feed Adjustment Handle J. Vise Crank K. Stand Handle L. Power Switch M. Vise Jaws N.[...]
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- 6 - G0 622 4" X 6" Metal Cut ting Bandsaw [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 7 - ?[...]
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-8- G062 2 4" X 6" Metal Cutt ing Bandsaw A ddi tio nal Saf et y Inst ruct io ns f or Metal Cu t ti ng Ba nds aw s 8. ATTENTION TO WORK AREA. Never leave a machine running and unattended. Pay attention to the actions of others in the area to avoid unintended accidents. 9. MAINTENANCE/SERVICE. All inspec- tions, adjustments, and maintenanc[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -9 - Figure 2 . T ypic al t ype 5 - 1 5 plug and receptacle. Serious personal injury could occur if you connect th e machine to th e power sourc e before y ou have completed the set up pro - cess . DO N OT connec t the machine to the power source until instruct ed to do so. 1 1 0 V Operati on Am per a[...]
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- 1 0 - G0 622 4 " X 6" Metal Cutt ing Bandsaw The Model G0622 was carefully packed when it left our warehouse . If you discov er the machine is damaged af ter you ha ve signed for deliver y , please imme diately c all Customer Service at ( 5 70) 5 46 - 9 6 63 for advice. Sav e the c ontainers and all packing materials for possible ins pe[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 1 1 - In ve nt or y After all the par ts ha ve b een remo ved from the two boxes , you should hav e the following items: Box 1: ( Figure 3 ) Qt y A. Bandsaw (not shown) ................................. 1 B. Stand Legs ................................................. 2 C. Tool Tray ................[...]
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- 1 2- G0622 4" X 6" Metal Cut ting Bandsaw Hard wa re Recogn iti on Cha r t[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 1 3 - Figure 4. M inimum working clearances. Fl oor Loa d Refe r to the Ma chine Dat a S heet for the weight and fo otpri nt s pec ific ation s of your mac hine. Some floors ma y requir e additional reinfo rcement to sup por t b oth the machine and o perator . Pl ace men t Loca tio n Consider e xist[...]
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- 1 4 - G0 622 4" X 6" Metal Cut ting Bandsaw Stand Assem bl y Compone nts and H ardware Ne ede d : Qt y Bandsaw ............................................................. 1 Hex Bolts M6-1 x 12 ........................................... 8 Flat Washer 6 mm ............................................. 12 Hex Nuts M6-1 .................[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 1 5 - Ins tal l in g P ul le y s The V-belt drive system for the bandsaw requires the installation of two pulleys. The pulleys are covered for operator safety and to keep the V-belt and pulleys clean. Compone nts and H ardware Ne ede d : Qt y Pulle y Cov er ..........................................[...]
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- 1 6 - G0 622 4" X 6" Metal Cut ting B andsaw To install the pulleys: 1. Open pulley cover. 2. Insert the woodruff keys into the slots on the shafts. 3. Slide the large diameter motor pulley onto the motor shaft, closest ( Figure 11 ). Figure 11. Installing motor pulley. Figure 12. Checking pulley alignment. 3. Install the worm gear pull[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 1 7 - Ins tal l in g W or k St op The work stop is designed to provide the operator a quick reference for making multiple cuts at the same length. To install the work stop onto the bandsaw: 1. KEEP BANDSAW UNPLUGGED! 2. Install the work stop shaft into the side of the bandsaw then lock it in place b[...]
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- 1 8 - G062 2 4" X 6" Metal Cutt ing Bandsaw Figure 19. Adjustment bolt. Figure 18. Adjusting table level. Figure 20. Safety bracket. 5. Place a level on the table, as shown in Figure 18 , and adjust the adjustment bolt shown in Figure 19 until the table is level. 6. Install the safety bracket and lock in place with the pin shown in Figu[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 1 9 - Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Connect the bandsaw to power. 4. Put on safety glasses and secure loose clothing o r long hair. 5. Raise the bandsaw by the handle. 6. Start the bands[...]
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-20- G 062 2 4" X 6" Metal Cutting Bandsaw Damag e to your eyes, lungs, and ears could re su lt fr o m u si ng t h is ma ch in e w it h ou t prope r protective gear . Alwa ys wear safety glasses , a respirator , and hearing protection when op erat ing t his machine. Lo o s e ha i r an d cl o t h - ing could get caught in machiner y and c [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 21 - 4. Loosen the lock nut on the opposite jaw so the jaw can float, and match the angle of the workpiece. 5. Tighten the vise against the workpiece. Note: Figure 24 shows correct methods of holding different workpiece shapes. Figure 24. Workholding options by material shape. Figure 23. Squaring vi[...]
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-22- G0622 4" X 6 " Metal Cut ting Bands aw Figure 26. Motor tension bolt. � � [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -23- Bl ade Gui des The blade g uides should be as close to t he workpiece as possible. This will help ensure straight cuts by keeping the blade from t wisting and drif ting of f the cut line. T o adjust t he bla de guid es : 1. Loosen the knob shown in Figure 28 and slide the blade guide as close to [...]
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-2 4- G 0622 4 " X 6 " Metal Cut ting Bands aw The following tips will help you safely and ef fec- tively operat e your bandsaw and help you get the maximum life out of your saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see Figure 30 ). • Clamp t[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -25- ACCESSORIES Figure 33. Blades SE CTION 5 : A CC ESS ORIE S Figure 35. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B lade T ensioning Gauge ensures long blade life , reduce d blade breakage , and straight cut ting by ind icating correct tension. A p recisi on dial indi - cator[...]
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-26- G0 622 4 " X 6" Metal Cutting Bandsaw Figure 37. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop. If you already have a pair, buy extra[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw - 27 - Alwa ys disconn ect power to th e mac hi n e b efo r e per forming maintenanc e. Failure to d o t his may result in serious person - al injury . L ubr icati on Cleaning the Mod el G0 622 is relativ ely easy . After using y our bandsaw , remov e excess chips by sweeping. Then s end chips for rec[...]
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-28- G0 622 4" X 6" Metal Cut ting Bandsaw This sec tion is provided for your conv enience — it is not a substitute for the Grizzly Ser vice Depar tment. If you need help troub leshooting, you need replacement par ts, or you are unsure of how to per form the pro - cedures in this se ction, then feel free to call our T echni cal Supp or [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -29- SYMPTO M POS SI BLE CAUSE CORR ECTI VE ACTI O N Mac hin e is lou d whe n cut t ing o r bog s dow n in the c ut. 1 . Exce ssi ve feed r ate. 2. T he bl ade TPI is too g reat, o r the materi al is to o co arse. 1 . Refer to Fe ed R ate o n Pag e 23 , or B la de S p ee d on Pag e 2 2 and ad jus t as[...]
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-3 0 - G0 622 4" X 6" Metal Cut ting B andsaw Bl ade Chan g e Figure 42. Installing blade. Figure 44. Tension knob and blade. Blades should be changed when they become dull, damaged, or when you are using materials that require a blade with a certain type or too th count. To change the blade on the bandsaw: 1. UNPLUG THE BANDSAW! 2. Raise[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -3 1 - Bl ade T ra cki ng The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. To adjust the blade tracking on the bandsaw: 1. UNPLUG THE BANDSAW! 2. Position the bandsaw in the vertical posi- tion. 3. Open the wheel acc[...]
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-32- G062 2 4" X 6" Metal Cut ting Bandsaw It is alwa ys a g ood idea during the life of y our saw to check and adjust this setting. This adjustment will improve you r cut ting results and extend the life of your b lade. To square the blade to the bed of the table: 1. UNPLUG THE BANDSAW! 2. Lower the head of the bandsaw all the way until [...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -33 - The blad e g uid e bearin gs must b e p rop erly adjusted. One bearing on each assembly has an ec centric bus hing that allows the d istance between bearings to be adjust ed. The bearings are secured in place by a hex nut and lo ck wash - er s hown in Figure 48 . Bl ade Gui de Bear i ngs T o adj[...]
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-3 4- G 0622 4 " X 6 " Metal Cut ting Bands aw Elect ri cal Com ponen ts ?[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -35 - [...]
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-3 6 - G0 622 4" X 6" Metal Cut ting Bandsaw REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PB02M HEX BOLT M6-1 X 12 150 PSS14M SET SCREW M8-1.25 X 12 102 PN01M HEX NUT M6-1 151 PW01M FLAT WASHER 8MM 103 PW03M FLAT WASHER 6MM 152 PB09M HEX BOLT M8-1.25 X 20 104 P0622104 STAND LEG (RIGHT) 153 PB43M HEX BOLT M12-1.75 X 75 105 P0622105 WH[...]
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G062 2 4" X 6" Metal Cutt ing Bandsaw -37 - REF PART # DESCRIPTION REF PART # DESCRIPTION 206 P0622206 SLIDING PLATE DRAW BLOCK 270 P0622270 TOOL PLATE 207 P0622207 BLADE WHEEL SHAFT 272 PN01M HEX NUT M6-1 208 P0622208 SHAFT BLOCK 273 PW03M FLAT WASHER 6MM 209 P0622209 BLADE TENSION SLIDING GUIDES 274 P0622274 WHEEL STAND 210 P0622210 MOT[...]
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-3 8- G 062 2 4" X 6" Metal Cutting Bandsaw Grizzly Industrial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or lack of maint enance. Th[...]
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