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Graco 332317C manual

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Table of contents for the manual

  • Page 1

    Instr uctions G1 ™ Plus Lubrication Pump 332317C For dispensing of NL GI Grades #000 to #2 greases and oil with at least 40cSt. For Prof essional Use Only . Not appro ved f or use in e xplosive at mospheres or hazar dous locations. P art Nos., page 3 5100 psi (35 .1 MP a, 35 1.6 bar) Maxim um W orking Pressure Important Safety Instructions Read a[...]

  • Page 2

    Table of Contents 2 332317C T able of Contents Grease Mode ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    Grease Models 332317C 3 Grease Models Model Reservoir Size V oltage CPC DIN Wiper F ollower Low Le v el 2 Liter 4 Liter 8 Lite r 12V DC 24V DC 100-240 VA C 94G000 X X X X 94G001 X X X X 94G002 X X X X 94G003 X X X X X 94G004 X X X X X 94G005 X X X X X 94G012 X X X X 94G013 X X X X 94G014 X X X X 94G015 X X X X X 94G016 X X X X X 94G017 X X X X X 94[...]

  • Page 4

    Oil Models 4 332317C Oil Models Model Reservoir Size V oltage CPC DIN Low Le v el 2 Liter 4 Liter 8 Liter 1 2V DC 24V DC 100-240 VA C 94G030 X X X 94G031 X X X 94G032 X X X 94G033 X X X X 94G034 X X X X 94G035 X X X X 94G057 X X X 94G058 X X X 94G059 X X X 94G060 X X X X 94G061 X X X X 94G062 X X X X[...]

  • Page 5

    Warnings 332317C 5 Wa r n i n g s The f ollowing w arnings are fo r the setup , use , grounding, mainten ance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols r ef er to procedure-sp ecific risks. When these symbols appear in the bod y of this manual or on warning labels, ref [...]

  • Page 6

    Warnings 6 332317C SKIN INJECTION HAZARD High-pressure fluid from di spensing device , hose leaks, or ruptured componen ts will pierc e skin. This m ay l ook lik e just a cut, b ut it is a serious inju ry th at can result in a mputation. Get immediate surg ical treatme nt. • Do not point dispensing device at any one or at any part of the body . ?[...]

  • Page 7

    Installation 332317C 7 Installation Grounding Component Identification Key: A Reser voir B Pump Element C Pressure Relief V alve (Not included / required) D Zerk Inlet Fill Fittin g (1 included / grease models only) E P o wer , DIN (if equipped) F P o wer , CPC (if equipped) G Model Number/ Ser ial Number H F ollo wer Plate (g rease models only / n[...]

  • Page 8

    Installation 8 332317C T ypical Installation A Connected to fuse / p ow er B Pressure relief valv e (required, user supplied) C Series progressive divider v alves D T o lube points Choosing an Installation Location • Select a location that will adequately suppor t the weight of the G1 Pump and lubricant, as well as all plumbing and electr ical co[...]

  • Page 9

    Installation 332317C 9 System Configuration and Wiring If the product is pe r manently connect ed: • it must be installed b y a qualified elect rician or ser- viceman. • it mu st be connected to a gr ounded, permanent wir- ing system. If an atta chment plug is required in the end use application: • it must be r ated f or the product elect ric[...]

  • Page 10

    Installation 10 332317C P o wer DIN A C - 15 foot: P ar t No. 123358 Din Connector Specifications • DIN 43650 F orm A, 18 mm, assemb led to po wer cab le man uf acturer’ s instructions • Rated to 6 Amps minim um at 250V AC Cable Specifications • United States/Canada : 3 conductor 16 A WG UL62 and CSA 22.2 No . 49 listed SOO W cab le with b [...]

  • Page 11

    Installation 332317C 11 F IG . 2 (4) (2) (1) 1 2 3 4 Example Wiring Diagram Connector on Housing Connector on Cable (4) (1) (3) (2)[...]

  • Page 12

    Installation 12 332317C P o wer DIN DC - 15 f oot: P art No. 123358 Din Connector Specifications • DIN 43650 F orm A, 18 mm assemb led to po wer cab le manuf acturer’ s instructions • Rated to 6 Amps minim um at 250V AC Cable Specifications • United States/Canada : 3 conductor 16 A WG UL62 and CSA 22.2 No . 49 listed SOO W cab le with b lac[...]

  • Page 13

    Installation 332317C 13 F IG . 3 Ignition Switch Fuse 1 2 3 4 Example Wiring Diagram Connector on Housing 12V -pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 (4) (2) (1) Connector on Cable (4) (1) (3) (2)[...]

  • Page 14

    Installation 14 332317C P o wer CPC DC - 3-Wire, 15 foot: P art No. 126217 CPC Connector Specifications • One, 7-position, 1.5 mm soc ket connector AMP 967650-1 • Three , 16 - 14 gauge f emale pi ns AMP 962999-1 • One, 180-degree str ain relief or one , 90-deg ree strain relief AMP 965 576-1 (determined by cable e xit f or cab le configuratio[...]

  • Page 15

    Installation 332317C 15 F IG . 4 (1) (2) (3) (4) (5) (6) (7) Example Wiring Diagram Connector on Housing Connector on Cable Ignition Switch Fuse 1 2 3 4 5 6 7 12V -pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 (1) (3) (2) (7) (6) (5) (4)[...]

  • Page 16

    Installation 16 332317C P o wer CPC DC - 5 wire P art No.: 123750: 15 ft (4.5 m) P art No.: 126219: 20 ft (6.1 m) P art No.: 126220: 30 ft (9.1 m) NO TE: An Illuminated Remote Run Button Kit: 5710 30, 571031 f or starting a manual run cycle remotely if used in conjunction with a 5-wire CPC cab le , is av ailab le from Gr aco . Contact y our local G[...]

  • Page 17

    Installation 332317C 17 F IG . 5 (1) (2) (3) (4) (5) (6) (7) 1 2 3 4 5 6 7 L Fuse 12V -pump - 7.5A - Graco kit #571039 24V pump - 4A - Graco kit #571040 Example Wiring Diagram Connector on Housing Connector on Cable (1) (3) (2) (7) (6) (5) (4)[...]

  • Page 18

    Setup 18 332317C Setup Pressure Relief F ollow the Pressure Re lief Procedur e when- e ver you see this symb ol. Relieve pressure in sys tem using two wrenches wor k- ing in opposite directions on p ump element and pump element fitting to slowl y loosen fitting onl y until fitting is loose and no more lubricant or air is leaking fro m fit- ting. NO[...]

  • Page 19

    Setup 332317C 19 Loading Grease T o ensure optim al perf ormance from the G1: • Only use NLGI #00 0 - #2 grease s appropriate f or yo ur application, automatic dispensing , and the equipment’ s operating t emperatu re. Consult with machine and lube manuf acturer for details. • The reser voir can be f illed using a hand operated pump , pneumat[...]

  • Page 20

    Setup 20 332317C Changing Greases When changing grea ses, alw a ys use compatib le fluids or greases. Filling Oil Unit • Only use oil appropriate f or y our application, auto- matic dispensing, an d the equipment’ s operating tempera ture. Consult with ma chine and lube ma nu- f acturer f or details . • The reser voir can be f illed using a h[...]

  • Page 21

    Plus Model Control Setup 332317C 21 Plus Model Contr ol Setup Contr ol P anel Overvie w (F IG . 13) NO TE: Progr amming instructions begin on page 22. F IG . 13 ON OFF MM HH Lubrication Pump ON TIME • The blinking LED below ON indicates the ON Time sequence is running. • Displa y shows time as MM (minutes). i.e., 02 is 2 minutes . • Times lub[...]

  • Page 22

    Plus Model Control Setup 22 332317C Instructions P o wering Units With Contr ollers By def ault, units with controllers are set to operat e in a timed mode with 1 min ute of ON time and 8 h ours of OFF time . The unit should be po wered up in OFF mod e, counting do wn from the 8 hours . If the unit po wers u p in ON mode and has no t been primed, h[...]

  • Page 23

    Plus Model Control Setup 332317C 23 ON Time • ON Time is set in Minutes (MM). • In SETUP MODE, the number dis- pla y ed in the first fi eld, on the left side of displa y blinks , indicating the de vice is ready to pr ogram th e ON Time minutes. • The total amount of ON Time can- not e xceed 30 minutes . Progra mming ON Time NO TE: When progr [...]

  • Page 24

    Advanced Programming 24 332317C Ad v anced Pr ogramming Entering a PIN Code for the Fir st Time Setting Up PIN Code A PIN Code can be progr ammed into the G 1 to protect the setting s from inadv ertently being changed by u nau- thorized user s. 1. Press the UP ARRO W button f or 10 seconds. The LED ne xt to the LOCK ICON on the dis- pla y lights , [...]

  • Page 25

    Run Mode 332317C 25 Run Mode Time Contr ol After setup is c omplete, the G1 au tomatically beg ins to run the OFF Time sequence . • The G1 runs the progr ammed OFF sequence. (Notice the do t below OFF flashes on the displa y while the OFF Time counts down. This count down is in hours.) • When the OFF Time count reaches z ero , the G1 Automatic [...]

  • Page 26

    Troubleshooting 26 332317C T r oub leshooting Prob lem Cause Solution Unit does not power on Incorrect/loose wiring Ref er to Installation instructions, page 7. Unit does not power on (DC models only) T ripp ed external fuse due to inter nal component failure Contact Graco Customer Service. T ripp ed external fuse due to pumpin g non-cold weather l[...]

  • Page 27

    Maintenance 332317C 27 Maintenance Frequency Component Required Maintenan ce Daily and at refill Zerk Fittings K eep all fitt ings clean using a clean dr y cloth. Dir t and/or debris can dam- age pump and/or lubrication system. Daily G1 Pump Unit and Reservoir K eep pum p unit and reservoi r clean using a clean dry cloth. Daily Displa y K eep displ[...]

  • Page 28

    Parts: 2 Liter Models 28 332317C P ar ts: 2 Liter Models 1 3 4 13 14 17 41 43 44 42 13 40b 40a 45 35 57 27 60 23 16 15 37 67 66 Oil Reservoir F ollower Plate Models Only Low Le v el Grease Models On ly Low Le v el Oil Models Only T orqu e to 4 in. lbs (0.45 N.m) 1 T orque to 30 in. lbs (3.4 N.m) 2 T orque to 50 in. lbs (5.6 N.m) 3 3 2 1 3 34 30 31 [...]

  • Page 29

    Parts: 4 and 8 Liter Models 332317C 29 P ar ts: 4 and 8 Liter Models 1 3 4 13 14 17 41 43 44 42 13 40b 40a 45 35 57 27 60 23 16 62 37 67 66 Oil Reservoir F ollower Plate Models Only Low Le v el Grease Models On ly Low Le v el Oil Models Only T orqu e to 4 in. lbs (0.45 N.m) 1 T orque to 30 in. lbs (3.4 N.m) 2 T orque to 50 in. lbs (5.6 N.m) 3 3 2 1[...]

  • Page 30

    Parts 30 332317C Pa r t s  Replacement Danger and W ar ning labels, tags and cards are av ailable at no cost. ‡ Also order Ref 31 and Ref 34. † Also order Ref. 57 when order ing this par t. FN P art No . Description Qty . 1 BASE, molded 1 3 278142 BO TT OM, co ver 1 4 115477 SCREW , bottom cover 9 13 124396 O-RING, 258 (green), included in K[...]

  • Page 31

    Parts 332317C 31 Pressure Relief V alves Important Information regarding Pressure Relief V alve 16C807. Pressure Relief V a lve 16C807 c an only be use d on the G1 and G3 Pump s. It is not intende d fo r use with any othe r products . The pressure relief v alv e uses a pressure adjustment screw (a) to set the pressure release po int. It is not inte[...]

  • Page 32

    Technica l Data 32 332317C T ec hnical Data A Dimensions Maximum Working Pressure 5100 psi (35.1 MPa, 351.6 bar) Po w e r 100-240 V AC 88 - 264 V AC; 0.8 A current, 90 V A P o wer , 47/63 Hz, Single phase, inrush/l ock ed rotor , max 40A (1ms) 12 VDC 9 - 16 VDC; 5 A current, 60 W , inru sh/lock ed rotor 12 A 24 VDC 18 - 32 VDC; 2.5 A current, 60 W [...]

  • Page 33

    Technical Data 332317C 33 Mounting P attern F or correct mount ing configura tion, choose either Option 1 or Option 2. Se e P/N 126916 template . F IG . 14 0.367inch 9.3 mm 2 x Ø 0.366 inch 9.3 mm 3.544 inch 90.0 mm 7.0 8 7 inch 1 8 0.0 mm 1.1 8 0 inch 30.0 mm 3.26 8 inch 8 3.0 mm 0.722 inch 1 8 .3 mm 2 x Ø 0.366 inch 9.3 mm 3.1 8 9 inch 8 1.0 mm[...]

  • Page 34

    All written and visual data contained in th is document reflects the late st product information available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual conta ins English. MM 332317 Graco Headquarters: Minneapol[...]