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Graco 311365G manual

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Table of contents for the manual

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2005, Graco Inc. is r egistered to I. S. EN ISO 9001 IMPORT ANT SAFETY INSTRUCTIONS Read all warnings and instructions in this manual . Sav e these instr uctions. 311365G Ultra ® Max II/Ultimate Mx II K orean patent10-0579681 - For Portable Airless Spraying of Architectural Coat ings an[...]

  • Page 2

    Table of Contents 2 311365G T able of Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Component I dentifi cation an d Function . . . . . . . . 7 General Repair Information . . . . . . . . . . . . . . . . . . 8 Pressure Relie f Proce[...]

  • Page 3

    Models 311365G 3 Models V ac Model T ype Lo-Bo y Hi-Bo y 120 North America 695 Standard 255130 249642 Premium 255131 249644 795 Standard 255132 249646 Premium 255133 249648 1095 Standard 249651 Premium 24965 3 1595 Standard 253060 Premium 25305 9 Mar k V 249904 120 North America 1595 Standard 249658** Premium 249659** Mark V 249903** Ultimate Mx II[...]

  • Page 4

    Models 4 311365G 240 A ustralia 695 255139 249685 795 255140 249687 1095 249688 100 Japan & T aiwan 695 255136 249676 795 255137 249678 1095 249680 V ac Model T ype Lo-Bo y Hi-Bo y[...]

  • Page 5

    Warnings 311365G 5 Wa r n i n g s The f ollowing warnings are f or the setup , use, gr ounding, maintena nce and repair of th is equipment. The e xclamation point symbol alerts you to a gener al warning and the hazard sy mbol ref ers to procedure-specific risks . Ref er back to these w ar nings. Addi tional, product-spe cific warnings may be f ound[...]

  • Page 6

    Warnings 6 311365G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as solv ent and paint fumes, in w ork area can ignite or e xplode. T o help pre ve nt fire and e xplosion: • Do not spr a y flammab le or comb ustibl e materials near an open flame or sour ces of ignition such as cigarettes , motors , and electrical equipment. • P aint or solv [...]

  • Page 7

    Warnings 311365G 7 EQUIPMENT MISUSE HAZARD Misuse can ca use death or serious injury . • Alwa ys wear appro priate glov es, ey e protection, an d a respirato r or mask when painting. • Do not operat e or spra y near children. K eep children awa y from equipment at all t imes. • Do not ov erreach or stand on an unst able support. K eep eff ect[...]

  • Page 8

    Component Identificati on and Function 8 311365G Component Identification and Function English 1 Premium Digital Displa y 2 ON/OFF s witch 3 Pressure control 4 Prime / Spra y valv e 5F i l t e r 6 A utoClean 2 ™ 7 Siphon tube 8P u m p 9 Bearing Housing / ProConnect ™ 10 Fluid Outlet 11 Drain tube 12 T rigger Lock 13 Model/serial tag 14 W atchDo[...]

  • Page 9

    General Repair Information 311365G 9 General Repair Inf ormation Pressure Relief Pr ocedure SKIN INJECTION HAZARD System pressure must be manually relieved to prevent system from st arting or spraying accidentally. Fluid under high pressure can be injected through skin and cause serious injury. To reduce risk of injury fr om injection, splashing fl[...]

  • Page 10

    Grounding 10 311365G Gr ounding W ARNING Improper installation or al teration of grounding plug results in risk of el ectric shock, fire or explosion that could cause serious injury or death. 1. Ultra Max II 695, 795 and 1095 100-200 V ac models require a 50/60 Hz, 15A circuit with a grounding recept acle. Ultr a Max II 1595/Mark V 120 V ac m odels[...]

  • Page 11

    Troubleshooting 311365G 11 T roub leshooting Mechanical/Fluid Flo w Relie ve pressure; pa ge 9. TYPE OF PROBLEM WHA T T O CHECK If check is OK, go to next check WHA T TO DO When chec k is not OK, refer to this col umn E=XX is displa yed 1. F ault condition e xists 1. Deter mine fault correction from ta ble , page 13. F alse tripping of W atchDog sy[...]

  • Page 12

    Troubleshooti ng 12 311365G Pump output is lo w 14. O-ring in pump is worn or dam- aged 14. Replace o-ring; see pump man ual 310643 or 310894. 15. Intak e valv e ball is pack ed with mater ial 15. Clean in take v alve; see pump manual 310643 or 310894 . 16. Pressu re setting is too low 16. Incr ease pressur e; see pum p manual 310643 or 310894 . 17[...]

  • Page 13

    Troubleshooting 311365G 13 Electrical Symptom: Sp rayer does not run or stops ru nning. Relieve pressu re; page 9. • Plug spra yer int o correct v oltage, grounded outl et • Set pow er s witch OFF for 30 seconds and then ON again. This ensures spr a yer is in no r mal run mode. • T ur n pressure control knob cloc kwise 1/2 tur n • View digi[...]

  • Page 14

    Troubleshooti ng 14 311365G Spra yer does not ru n at all Check transducer or transducer connections (contro l board is not detecting a pressure signal). 1. Set spray er to OFF and disconne ct power to spra yer . 2. Check transducer and connections to control board. 3. Disconnect transducer from control board socket. Check to see if transducer and [...]

  • Page 15

    Troubleshooting 311365G 15 Spra yer doe s not run at all Control is commanding motor to run but motor shaft does not rotate . P ossibly lock ed rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is e xcessive. 1. Remove pump and try to run spray er. If motor runs, [...]

  • Page 16

    Troubleshooti ng 16 311365G Spra yer does not ru n at all Contro l is commanding motor to run but motor shaft does not rotate . P ossibly lock ed rotor condi tion, an open connection exists between motor and control, there is a problem with motor or cont rol bo ard, or motor amp draw is e xce ssive. 6. P erform Field Short T est: T e st at large 4-[...]

  • Page 17

    Troubleshooting 311365G 17 Spra yer does not run at all Allo w spra yer to cool. If spra yer runs when cool, correct cause of ov erheating. K eep spra yer in cooler location with good ventilation. Mak e sure motor air inta ke is not bloc ked. If spra yer still does not run, follo w Step 1. NO TE: Motor must be co oled down for the test. 1. Check th[...]

  • Page 18

    Troubleshooti ng 18 311365G Spra yer Will Not Shut Off 1. Relie ve Pressure , pa ge 9. Lea ve prime v alve open and po wer s witch OFF . 2. Remove control bo x cov er so the control board status light can be view ed if a va ilable . T roubleshooting Pr ocedure Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch ON. Does spr[...]

  • Page 19

    Troubleshooting 311365G 19 Spra yer Will Not Run (See f ollowing page fo r steps) Remove control box cover. Turn sprayer ON. Ob serve control board status light on control board (see page 13). No light Once Normal operation Light on Continuously Control board commanding motor to run Flashing See Error Code section f or fur ther troubleshooting Conn[...]

  • Page 20

    Pressure Control Board 20 311365G Pressure Contr ol Board 100 - 120 V ac Nor th American and Japan/T aiwan Motor Contr ol Boar d Re m ova l Relieve pressure; page 9. Wait 5 minutes before servicing. 1. Remov e four scre ws (38) and cov er (96). 2. Disconnect displa y connector (A) from motor control board. 3. Remov e bottom two scre ws (39) and all[...]

  • Page 21

    Pressure Control Board 311365G 21 1 595 MARK V Au t o 100 - 120 V ac Nor th American and Japan/T aiwan Tighten 2 screws to 11-14 in-lb Tighten 1 screw to 14-17 in -lb 40 E A C F E 20 86 52 B 26 67 C 82 68 82 115 34 39 39 38 96 A 61 52 5 33 D 178 49 49 X Y 88 88 87 81[...]

  • Page 22

    Pressure Control Board 22 311365G 240 V ac Motor Contr ol Boar d Re m ova l Relieve pressure; page 9. Wait 5 minutes before servicing. 1. Remov e all four scre ws (38) and cov er (96). 2. Disconnect displa y connector (A) from motor control board (52). 3. Remov e bottom two scre ws (39). disconnect potentiometer connector (C) from motor control boa[...]

  • Page 23

    Pressure Control Board 311365G 23 240 V ac Filter Board Relieve pressure; page 9. Re m ova l 1. Remov e f our screws (38) and co ver (96). 2. Disconnect displa y connector (A) from motor control board (52). 3. Remov e bottom two scre ws (39). disconnect potentiometer connector (C) from motor control boa rd (52). Disconnect pow er cord connectors (D[...]

  • Page 24

    Pressure Control Board 24 311365G 110 V ac U .K. Motor Control Boar d Re m ova l Relieve pressure; page 9. Relieve pressure; page 9. Wait 5 minutes before servicing. 1. Remov e f our screws (38) and co ver (96). 2. Disconnect displa y connector (A) from motor control board. 3. Remov e bottom two scre ws (39) and allow control panel (68) to hang dow[...]

  • Page 25

    Pressure Control Board 311365G 25 110 V ac U .K. Filter Board Re m ova l Relieve pressure; page 9. Wait 5 minutes be fore servicing. 1. Remov e f our screws (38) and co ver (96). 2. Disconnect displa y connector (A) from motor control board (52). 3. Remov e bottom two scre ws (39). Disconnect potentiometer connector (C) from motor control boa rd (5[...]

  • Page 26

    Pressure Control Board 26 311365G A A 110 V ac U .K. 5 52 61 A 96 38 39 68 34 115 82 82 163 E 20 80 67 E 102 C 52 26 D Tighten 1 screw to 14-17 in-lb (1.58-1.92 N • 33 146 X J 39 ti12996a[...]

  • Page 27

    Pressure Control Board 311365G 27 Pressure Adjust P otentiometer Re m ova l Relieve pressure; page 9. Wait 5 minutes before servicing. 1. Remov e f our screws (38) and co ver (96). 2. Disconnect potentiometer connector (C) from motor control board (95). 3. Remov e pressure cont rol knob (34) with a he x wrench. 4. Remov e gasket (115), n ut and pot[...]

  • Page 28

    Pressure Control Board 28 311365G Pressure Contr o l T ransducer Re m ova l Relieve pressure; page 9. Wait 5 minutes before servicing. 1. Remov e f our screws (38) and co ver (96). 2. Disconnect transducer connector (E) from motor control board (95). 3. Disconnect potentiometer connector (C) from motor control board. 4. Remov e f our screws (39) an[...]

  • Page 29

    Pressure Control Board 311365G 29 Installation 1. Install o-ring (20) and transducer (86) in filter base (67). T or que to 35-45 ft-lb (47-61 N•m). Install grommet onto tr ansducer (86) and transducer into control bo x. 2. Connect transducer c onnector (E) to motor control board (95). 3. Install control bo x (61) and control panel (68) with f our[...]

  • Page 30

    Drive and Bearing Housin g Replacement 30 311365G Drive and Bearing Housing Replacement Disassembl y Relieve pressure; page 9. 1. Remov e screw (31), two n u ts (24), pail hanger (55) and pump rod cov er (108). 2. Remov e pump (91); see Displacement Pump Replacement , page 34 (695/795) page 36 (1095/1595/Mark V). 3. Remov e two scre ws (158) and sh[...]

  • Page 31

    Drive and Bearing Housing Replacement 311365G 31 158 55 24 31 72 91 108 51 14 12 83 85 6 90 84 31 ti13000a[...]

  • Page 32

    Motor Replacement 32 311365G Motor Replacement Remo v al Relieve pressure; page 9. 1. Remov e pump (91); see Displacement Pump Replacement , page 34 (695/795) page 36 (1095/1595/Mark V). 2. Remov e drive housing (90); see Drive Housing Replacement , page 30. 3. Remov e shroud (58). 4. Remov e f our screws (38) and control co ver (96). 5. Remov e bo[...]

  • Page 33

    Motor Replacement 311365G 33 158 58 84 19 36 90a 28 89 30 90 6 51 158 12 14 31 23 19 68 39 96 61 91 90 6 12 14 62 ti13001a[...]

  • Page 34

    Displacement Pump Repl acement for 695/795 34 311365G Displacement Pump Replacement f or 695/795 See pump manual 310643 or 310894 f or pump repair instructions. See manual 311362, 311363, or 311364 f or applicable spr a yer par t number references . Remo v al 1. Flush pump . Relieve pressure; page 9. 2. Remov e screw (31) and slide pump rod shield [...]

  • Page 35

    Displacement Pump Replacement for 695 /795 311365G 35 Installation W ARNING If pump pin works loose, par ts could break off due to f orce of pumpi ng action. P ar ts could project through the air and result in ser ious injur y or proper ty damage . 1. Extend pump piston rod 1.5 in. Apply grease to top of pump rod at (A) or inside connecting rod. 2.[...]

  • Page 36

    Displacement Pump R eplacement 1095/1595/Mark V 36 311365G Displacement Pump Replacement 1095/1595/Mark V Remo v al 1. Flush pump . 2. Stop pump with piston rod in its low est position. Read Skin Injection Hazard; page 5. 3. Do Pressure Relief , page 9. 4. Separate dr ain hose from spra yer . 5. Disconnect paint hose from pump . 6. Raise latch lock[...]

  • Page 37

    Displacement Pump Replacement 1095/1595/Mark V 311365G 37 8. Ratchet pump door f orward. 9. Open pump door . 10. Pull out pump pin and place in pin holder . Installation 1. Adjust piston rod with pin holder to pull out piston rod. T ap piston rod on hard surface to push in piston rod. 2. Push pump collar flush with bear ing housing ledge to be able[...]

  • Page 38

    Displacement Pump R eplacement 1095/1595/Mark V 38 311365G 4. Close pump door and rotate latch into position. Do not tighten latch. 5. Rotate pump to align with paint hose. Connect paint hose and hand tighten to 70 in-lb . 6. Tighten latch and rotate latch lock into lock ed position. 7. Attach drain hose to spr a ye r . 8. Fill pump with Graco TSL [...]

  • Page 39

    Wiring Diagram 311365G 39 Wiring Diagram 695/795 Lo-Boy Series A; 695 Hi -Bo y Series A - C; 795 Hi-Boy Series A, B; 1095/1595/Mark V Series A P o t en ti o m e t e r B l ack ON/OFF Switch P o w e r P lu g Pr e ss u r e Tr a n sd u c e r Mo t o r B l ack + whit e gr een /gr oun d gr een /gr oun d Digita l Disp l ay Watchd o g Switch 20 A 1 5A 1 595[...]

  • Page 40

    Wiring Diagram 40 311365G Wiring Diagram 695/795 Lo-Boy Series A; 695 Hi -Bo y Series A - C; 795 Hi-Boy Series A, B; 1095/1595/Mark V Series A B l ack Pressure T ransducer Digital Display ON/OFF Switch Power Plug B l ack + whit e gr een /gr oun d Motor gr een /gr oun d Potentiometer 1595 Switch 20A 15A W atchdog B l ack ti12980a[...]

  • Page 41

    Wiring Diagram 311365G 41 Wiring Diagram UltraMax II: 695/795 Lo-Boy Series A; 695 Hi-Bo y Series A - C; 795 Hi-Boy Series A, B; 1095/Mark V Series A (Models with only TW O large capacitors on contr ol boar d) P o t en ti o m e t e r ON/OFF Switch P o w e r P lu g Pr e ss u r e Tr a n sd u c e r Mo t o r B l ack + whit e gr een /gr oun d gr een /gr[...]

  • Page 42

    Wiring Diagram 42 311365G Wiring Diagram UltraMax II: 695/795 Lo-Boy Seri es B; 695 Hi-Bo y Series D; 795 Hi-Boy Series C, 1095/Mark V Series B (Models with SIX large capa citors on contr ol board) B l ack Pressure T ransducer Digital Display ON/OFF Switch Power Plug B l ack + whit e gr een /gr oun d Motor gr een /gr oun d Potentiometer Auto C lean[...]

  • Page 43

    Graco Standard Warranty 311365G 43 Graco Standar d W arranty Graco warrants all equipm ent referenced in this do cument whic h is manufactured by Graco and bea ring its name to be free from def ects in material and workmanship on the date of sale to the original purchaser f or use. With the e xception of any special, e xte nded, or limited warranty[...]