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Graco 231-005 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTIONS-PARTS LIST 307-293 This manual contains IMPORTANT WARNINGS and INSTRUCTIONS READ AND RETAIN FOR REFERENCE PORTABLE, AIRLESS GH 433 PAINT SPRAYER 3000 psi (210 bar) MAXIMUM WORKING PRESSURE Model 215-433, Series G Includes Sprayer 231-005, Hose, Gun, Tip Guard and Spray Tip of Choice. Model 231-005, Series A Sprayer only GRACO INDEX Rev[...]

  • Page 2

    WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. For professional use only. Observe all warnings. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety This equipment generates very high fluid pressure. Spray from the gun, leaks or ruptured components can inject fluid through your skin an[...]

  • Page 3

    EQUIPMENT MISUSE HAZARD General Safety Any misuse of the spray equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in fluid injection or other serious bodily injury, fire, explosion or property damage. NEVER alter or modify[...]

  • Page 4

    TERMS WARNING: Alerts user to avoid or correct conditions that could cause bodily injury. CAUTION: Alerts user to avoid or correct conditions that could cause damage to or destruction of equipment. TYPICAL INSTALLATION FLUID HOSE Fig 2 SETU P U;;ti/'WH:nA NOTE: Numbers in parentheses refer to the parts list on page 19. 1. Install the handle (5[...]

  • Page 5

    4. Fill the Packing Nut/Wet Cup (141) 1/4 full with Graco Throat Seal Liquid nsu, supplied. 5. Check the Hydraulic Oil Level a. Unscrew the oil fill cap. See Fig 3. The dipstick is attached to the cap. Wipe off the dipstick and set it in the hole, but do not thread it in place. The oil should be up to the full line on the dipstick. ------CAUTION --[...]

  • Page 6

    FLUSHING GUIDELINES When to Flush 1. New Sprayer. Your new GH 433 Sprayer was fac- tory tested in lightweight oil which was left in to protect pump parts from corrosion. Before using oil-base paint, flush with mineral spirits only. Before using water-base paint, flush with mineral spirits, followed by soapy water, then a clean water rinse. 2. Chang[...]

  • Page 7

    10. Point the gun into the metal pail and hold a metal part of the gun firmly against the pail. See Fig 7. ..-----~WARNING-----.., To reduce the risk of static sparking, which can cause fire or explosion, always hold a metal part of the gun firmly against a grounded metal pail when flushing. This also reduces splashing. MAINTAIN FIRM METAL TO METAL[...]

  • Page 8

    WARNING --------------~ Pressure Relief Procedure To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow this procedure whenever you shut off the sprayer, when checking or servicing any part of the spray system, when installing, cleaning or changing sp[...]

  • Page 9

    f. After the engine is warm, gradually open the choke lever and close the bypase valve. See Fig 8 and 9. NOTE: In cold weather, run the engine for about 15 minutes with the bypass valve open before starting the displacement pump to help avoid hydraulic motor stalling. g. Follow the Pressure Relief Procedure Warn- Ing, on page 8, to shut off the spr[...]

  • Page 10

    1. Always stop the pump a the bottom of Its stroke when you take a break and at the end of the day. This helps keep fluid from drying on the rod and damaging the packings. 2. Keep the displacement pump packing nut/wet-cup 1/4 full of TSL at all times. The TSL helps protect the packings and rod. 3. Check the tightness of the packing nut daily. It sh[...]

  • Page 11

    ~-----------------------------WARNING------------------------------~ To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning as given on page 2 or 8 before troubleshooting or repairing your sprayer. Check everything[...]

  • Page 12

    Disconnect the Displacement Pump 1. Solvent flush the displacement pump if possible. Stop the pump on the down stroke. 2. Follow the Pressure Relief Procedure Warning on page 8. 3. Remove the accessory suction tube, if used, and remove the fluid hose from the displacement pump. 4. Unscrew the three tie rod locknuts (114). 5. Remove the lower cotter[...]

  • Page 13

    Intake Valve (See Fig 13) 1. Unscrew the extension (62), if used, and remove the retaining ring (52) and strainer (51) from the ex- tension. Clean the parts in solvent. 2. Screw the intake valve housing (138) out of the pump housing (140). 3. Remove the ball stop pin (132), ball guide (136), ball (125) and o-ring (133)from the intake valve housing.[...]

  • Page 14

    Replacing the Hydraulic Pump 1. Follow the Pressure Relief Procedure Warning on page 8. Let the hydraulic system cool before beginning the service procedure. 2. Unscrew the reservoir drain plug (7), having a con- tainer ready to catch the draining fluid. 3. Disconnect the hydraulic inlet hose (92) from the 90° swivel union (45) at the motor and fr[...]

  • Page 15

    Drive Unit (See Figs 14 and 15) 1. Disconnect the hydraulic inlet hose (92) from the paint pump's 90° swivel union (45), 2. Loosen the coupling nut of the elbow (41) and disconnect the hydraulic oil drain hose (2) from the oil cooler inlet elbow (41). 3. Disconnect the bypass hose (85) from the bypass valve (84). 4. Remove the oiler cooler (6[...]

  • Page 16

    " bold letters (A) re NO TE: Corresp~md~nJ1nnections" - --------;;--;-;::;----- and tubing 110 6 307-293 el 215-433, Series G Mod "tems2-171 17-" ..... i"'ll. Includes I 'j 006 Series A Model ~1- s 2-169, 171 Includes Item 41 fer to hose 69 78 90 (ref)[...]

  • Page 17

    64 27 160 -- ____ .... 433 Series G Model 2~5- 2-171 Includes Items 006 Series A Model ~1- 2-169, 171 Includes Items 102 58 307-293 11[...]

  • Page 18

    Ref No 110 Includes items 111-142, 171 Ref No. 123 Includes items 124-142 118 140 128~~. ~ 129 ~ ~ I 122 (see 306-980 for parts) 142 ~ U~130 ~.-=~ 137 ®' 114 .. 127 ~ 117 ./'"115 . ,.?--111 135~. ~::~ 208-919 Pump Repair P (Ord~r separately). arts Kit Torque to 65-75 ft-Ib~ (88-102 N'm) ~ 134 td 133~ 136~~132 125~ Consists o[...]

  • Page 19

    PARTS LIST Model 215-433, Series G Model 231-005, Series A Includes items 2-171 Includes items 2-169, 171 REF PART DESCRIPTION OTV REF PART DESCRIPTION OTV NO. NO. NO. NO. 2 215-969 HOSE, 3/8" ID; Buna·N'" tube, cpld 100 101-846 SCREW, self·tapping; type "f", 6-32x3/8" 3/8" npt(f), 90° swivel w/o·ring; 1 ft Ig[...]

  • Page 20

    ACCESSORIES (Must be purchased separately) FLUID GAUGE 102-814 , 5000 psi (350 bar) MAXIMUM WORKING PRESSURE Install to read pressure in hydraulic fluid system. .if.· . KEEP DIRT OUT OF SYSTEM SELECT-A-FAN (with tips) 206-310 3000 psi (210 bar) MAXIMUM WORKING PRESSURE Fits the fan pattern to both wide and narrow surfaces and clears tip stoppages.[...]

  • Page 21

    SERVICE INFORMATION Listed below by the assembly changed are OLD, NEW, ADDED and DELETED parts. ASSEMBLY PART REF PART NAME CHANGED STATUS NO. NO. 215-433 and OLD 100-063 Cotter Pin 231-005** NEW 19 178-392 Retaining Clip Sprayers DELETED 96 102-816 Cap DELETED 148 208-920 Suction Kit* 214-605 ADDED 171 154-nl O-Ring Viscount Pump INTERCHANGEABILIT[...]

  • Page 22

    TECHNICAL DATA Engine Gasoline Tank Hydraulic Pump Hydraulic Fluid Sump Hydraulic Pump Suction Filter Hydraulic Oil Return Filter Fluid Filter Displacement Pump Wetted Parts Weight Noise Level Overall Dimensions Wisconsin Robin, Model EY laW, 4 cycle, single cylinder, air cooled, 4.6 HP (3.43 kW) 1 gallon capacity 4 gpm (15Iiter/min) maximum volume[...]