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Genie 48643 manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual Second Edition Fourth Printing Part No. 48643 with Maintenance Information[...]

  • Page 2

    Genie IWP Super Series P ar t No . 48643 Operator’s Manual Second Edition • Fourth Printing Copyright © 1996 by Genie Industries. First Edition: Fifth Printing, November 1997 Second Edition: Fourth Printing, January 2002 "Genie" and "IWP" are registered trademarks of Genie Industries in the U.S.A. and many other countries. [...]

  • Page 3

    P ar t No . 48643 Genie IWP Super Series 1 Operator’s Manual Second Edition • Fourth Printing Safety Rules Dange r F ailure to obey the instructions and saf ety r ules in this man ual will result in death or ser ious injur y . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator'[...]

  • Page 4

    2 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing SAFETY RULES Tip-over Hazards Do not raise the platform unless the machine is on a firm, level surface. Do not move the machine while the platform is raised. Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or o[...]

  • Page 5

    P ar t No . 48643 Genie IWP Super Series 3 Operator’s Manual Second Edition • Fourth Printing SAFETY RULES Electrocution Hazards This machine, even with an optional fiberglass platform, is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts en[...]

  • Page 6

    4 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Allow for platform movement, electrical line sway or sag and movement due to strong or gusty winds. Do not use the machine as a ground for welding. Do not operate an AC powered machine or a DC battery charger unless using a 3-wire grounded extension cor[...]

  • Page 7

    P ar t No . 48643 Genie IWP Super Series 5 Operator’s Manual Second Edition • Fourth Printing Outreach Option Saf ety Bodily Injury Hazar d Keep hands and feet away from moving parts: mounting plate, locking bracket and extension arms. P o wer Wheel Assist Option Safety Collision Hazards Limit travel speed according to the condition of the grou[...]

  • Page 8

    6 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing SAFETY RULES Battery and Charger Safety - DC Models Burn Hazar ds Batteries contain acid. Always wear protective clothing and eyewear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda[...]

  • Page 9

    P ar t No . 48643 Genie IWP Super Series 7 Operator’s Manual Second Edition • Fourth Printing Contr ols Ground Controls 3 8 Platform Controls - ANSI & CSA 1 Interlock display lights (four) 2 Key switch 3 Red Emergency Stop button 4 Auxiliary platform lowering button 5 Power light 6 Low battery indicator light for auxiliary lowering 7 DC mod[...]

  • Page 10

    8 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Leg end 11 AC outlet 12 DC models: Battery quick disconnect 13 DC models: Battery pack 14 Footpad 15 Transport tie down 16 Platform entry mid-rail or gate 17 Forklift ring 18 Left side leveling jack 19 Counterweight 20 Right side leveling jack 21 Forkli[...]

  • Page 11

    P ar t No . 48643 Genie IWP Super Series 9 Operator’s Manual Second Edition • Fourth Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the[...]

  • Page 12

    10 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the mast. o Be sure that all decals are legible and in place. See Decals section. o AC & [...]

  • Page 13

    P ar t No . 48643 Genie IWP Super Series 11 Operator’s Manual Second Edition • Fourth Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's speci[...]

  • Page 14

    12 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this [...]

  • Page 15

    P ar t No . 48643 Genie IWP Super Series 13 Operator’s Manual Second Edition • Fourth Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests[...]

  • Page 16

    14 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Test Interlock System 9 Pump the foot pedal to raise the base. Result: The two foot pad display lights should be off. 1 0 Pull the base lowering handle to lower the base. Result: The two foot pad display lights should be on. 1 1 Pump the foot pedal to [...]

  • Page 17

    P ar t No . 48643 Genie IWP Super Series 15 Operator’s Manual Second Edition • Fourth Printing a b a b Test Auxiliary Platform Lowering 2 0 Raise the platform slightly. Result: The inner frame wheels should lift off the ground. 2 1 Disconnect the power source from the machine. 2 2 Turn the key switch to ground control (if equipped). 2 3 Push in[...]

  • Page 18

    16 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing W orkplace Inspection Fundamentals The Workplace Inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace. It is the operator&ap[...]

  • Page 19

    P ar t No . 48643 Genie IWP Super Series 17 Operator’s Manual Second Edition • Fourth Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform functio[...]

  • Page 20

    18 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing OPERATING INSTRUCTIONS Emergency Stop 1 Push in the red Emergency Stop button at the platform controls or at the ground controls to stop the up function. Platform Raise & Lower 1 Twist to release the red Emergency Stop button at the platform contro[...]

  • Page 21

    P ar t No . 48643 Genie IWP Super Series 19 Operator’s Manual Second Edition • Fourth Printing Outreach Option Operating Instructions 1 Lift up on the locking bracket. 2 Rotate the handle clockwise to extend the platform. Rotate the handle counterclockwise to retract the platform. 3 Be sure to lock the handle. CE models: When the outreach is ex[...]

  • Page 22

    20 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing OPERATING INSTRUCTIONS Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Ge[...]

  • Page 23

    P ar t No . 48643 Genie IWP Super Series 21 Operator’s Manual Second Edition • Fourth Printing Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface. The transport vehicle must be secured to prevent roll[...]

  • Page 24

    22 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity 27857 Caution - Pipe Plug 1 27865 Label - Bubble Lev[...]

  • Page 25

    P ar t No . 48643 Genie IWP Super Series 23 Operator’s Manual Second Edition • Fourth Printing DECALS Outreach Option Note: Platform decals may be in diffferent locations on optional fiberglass basket.[...]

  • Page 26

    24 Genie IWP Super Series P ar t No. 48643 Operator’s Manual Second Edition • Fourth Printing Specifications Model IWP-20S IWP-25S 1 IWP-30S Height, working maximum 26 ft 5 in 30 ft 5 in 35 ft 6 in 8.1 m 9.3 m 10.8 m Height, platform maximum 20 ft 5 in 24 ft 5 in 29 ft 6 in 6.2 m 7.4 m 9.0 m Lift capacity - ANSI & CE 350 lbs 350 lbs 350 lbs[...]

  • Page 27

    P ar t No . 48643 Genie IWP Super Series 25 Operator’s Manual Second Edition • Fourth Printing Ambient operating -20°F to 135°F temperature -29°C to 57°C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations (A-weighted) Platform Dimensions (length x width x height) Standard platform 27 x 26 x 44 3 / 4 in gated[...]

  • Page 28

    Genie North America Genie Australia Pty Ltd. Genie China Genie Malaysia Genie Japan Genie Korea Genie Africa Genie Latin America Phone T oll Free Fax Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + Phone + Fax + 425.881.1800 USA and Canada 800.536.1800 425.883.3475 61 7 3375 1660 61 7 3375 1002 86 21 53852570 86 [...]