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Genie GS-2632 manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual Second Edition Second Printing Part No. 82784 with Maintenance Information CE Models[...]

  • Page 2

    Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Copyright © 1997 by Genie Industries First Edition: Seventeenth Printing, October 2002 Second Edition: Second Printing, March 2004 "Genie" is a registered trademark of Genie Industries in the U.S.A. and many other countries. "GS&[...]

  • Page 3

    Part No. 82784 Genie GS-2032 and Genie GS-2632 1 Operator's Manual Second Edition • Second Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator&apo[...]

  • Page 4

    2 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Maintain safe distances from electrical power lines and apparatus in accordance[...]

  • Page 5

    Part No. 82784 Genie GS-2032 and Genie GS-2632 3 Operator's Manual Second Edition • Second Printing SAFETY RULES Do not raise the platform unless the machine is on a firm, level surface. Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis only when the machine is on a slope. If the tilt alarm sounds: Lo[...]

  • Page 6

    4 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Do not alter or disable machine components that in any way affect safety and stability. Do not place or attach fixed or overhanging loads to any part of this machine. Do not transport tools and materials unless they are evenly distributed and [...]

  • Page 7

    Part No. 82784 Genie GS-2032 and Genie GS-2632 5 Operator's Manual Second Edition • Second Printing SAFETY RULES Do not replace items critical to machine stability with items of different weight or specification. Do not use the machine on a moving or mobile surface or vehicle. Be sure all tires are in good condition, castle nuts are properly[...]

  • Page 8

    6 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing SAFETY RULES No stunt driving or horseplay while operating a machine. Do not lower the platform unless the area below is clear of personnel and obstructions. Limit travel speed according to the condition of the ground surface, congestion, slop[...]

  • Page 9

    Part No. 82784 Genie GS-2032 and Genie GS-2632 7 Operator's Manual Second Edition • Second Printing Component Damage Hazard Do not use the machine as a ground for welding. Explosion and Fire Hazard Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Damage[...]

  • Page 10

    8 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing SAFETY RULES Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Do[...]

  • Page 11

    Part No. 82784 Genie GS-2032 and Genie GS-2632 9 Operator's Manual Second Edition • Second Printing Legend 1 Platform entry chain or entry gate 2 Platform entry rail 3 Platform guard rails 4 Lanyard anchorage point 5 Manual storage container 6 Platform controls 7 GFCI outlet 8 Platform extension 9 Platform extension release pedal 1 0 Tilt al[...]

  • Page 12

    10 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Controls Ground Control Panel 1 Auxiliary lowering/manual lowering toggle switch or knob or button 2 Hour meter 3 5 6 4 2 1 3 Red Emergency Stop button 4 Breaker for electrical circuits 5 Platform up/down toggle switch 6 Key switch for platfo[...]

  • Page 13

    Part No. 82784 Genie GS-2032 and Genie GS-2632 11 Operator's Manual Second Edition • Second Printing CONTROLS Platform Controls 1 Horn button 2 Machine on incline symbol: Low speed operation for inclines 3 Lift function select button with indicator light 4 Drive function select button with indicator light 5 Red Emergency Stop button 6 Functi[...]

  • Page 14

    12 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and unde[...]

  • Page 15

    Part No. 82784 Genie GS-2032 and Genie GS-2632 13 Operator's Manual Second Edition • Second Printing PRE-OPERATION INSPECTION Pre-operation Inspection o Be sure that the operator's, safety and responsibilities manuals are complete, legible and in the storage container located on the platform. o Be sure that all decals are legible and in[...]

  • Page 16

    14 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specific[...]

  • Page 17

    Part No. 82784 Genie GS-2032 and Genie GS-2632 15 Operator's Manual Second Edition • Second Printing Check the Batteries Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions. This procedur[...]

  • Page 18

    16 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Function T ests Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform funct[...]

  • Page 19

    Part No. 82784 Genie GS-2032 and Genie GS-2632 17 Operator's Manual Second Edition • Second Printing 1 Select a test area that is firm, level and free of obstruction. 2 Be sure the battery pack is connected. At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position. 4 Turn the key switch to groun[...]

  • Page 20

    18 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Test the Function Enable Switch 1 6 Do not hold the function enable switch on the control handle. 1 7 Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow. Result: No[...]

  • Page 21

    Part No. 82784 Genie GS-2032 and Genie GS-2632 19 Operator's Manual Second Edition • Second Printing FUNCTION TESTS 3 2 Press the drive function select switch. 3 3 Press and hold the function enable switch on the control handle. Slowly move the control handle to the full drive position. Result: The maximum achievable drive speed with the pla[...]

  • Page 22

    20 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing FUNCTION TESTS Test the Pothole Guards Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate two limit switches which control the machine drive speed. If the pothole guards do not deploy[...]

  • Page 23

    Part No. 82784 Genie GS-2032 and Genie GS-2632 21 Operator's Manual Second Edition • Second Printing W orkplace Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform[...]

  • Page 24

    22 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perfor[...]

  • Page 25

    Part No. 82784 Genie GS-2032 and Genie GS-2632 23 Operator's Manual Second Edition • Second Printing OPERATING INSTRUCTIONS To Position Platform 1 Press the lift function select button. 2 Press and hold the function enable switch on the control handle. 3 Move the control handle according to the markings on the control panel. When lowering th[...]

  • Page 26

    24 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Error Indicator Light On If the error indicator light is on, push in and pull out the red Emergency Stop button to reset the system. If the light stays on, tag and remove the machine from service. Error Indicator Light Flashing If the error i[...]

  • Page 27

    Part No. 82784 Genie GS-2032 and Genie GS-2632 25 Operator's Manual Second Edition • Second Printing T o Extend and Retract Platform 1 Step on the platform extension release pedal on the platform toeboard. 2 Grasp the platform guard rails and carefully push to extend the platform to the mid-position stop. 3 Step on the release pedal again an[...]

  • Page 28

    26 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only Genie authorize[...]

  • Page 29

    Part No. 82784 Genie GS-2032 and Genie GS-2632 27 Operator's Manual Second Edition • Second Printing T ransport Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface. The transport vehicl[...]

  • Page 30

    28 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Decals Decal Inspection Use the pictures on the next page to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Description Quantity 28174 Label - Power to Platform, 230V 2 28[...]

  • Page 31

    Part No. 82784 Genie GS-2032 and Genie GS-2632 29 Operator's Manual Second Edition • Second Printing DECALS Battery Side Ground Controls Side[...]

  • Page 32

    30 Genie GS-2032 and Genie GS-2632 Part No. 82784 Operator's Manual Second Edition • Second Printing Specifications Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Model GS-2032 Height, working maximum 8.1 m Height, platform maximum 6.1 m Height, stowed maxi[...]

  • Page 33

    Part No. 82784 Genie GS-2032 and Genie GS-2632 31 Operator's Manual Second Edition • Second Printing SPECIFICATIONS Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Model GS-2632 Height, working maximum 9.9 m Height, platform maximum 7.9 m Height, stowed maxi[...]

  • Page 34

    Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569 Genie Malaysia Phone + 65 98 480 775 Fax + 65 67 533 544 Genie Japan Phone + 81 3 3453 6082 Fax + 81 3 3453 6083 Genie Korea Phone [...]