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GE EZ2 Series manual

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Table of contents for the manual

  • Page 1

    OSMONICS E2/EZ2 SERIES TM W A TER PURIFICA TION MACHINES INST ALLA TION, OPERA TION, AND MAINTENANCE MANUAL GE Infrastructure Water & P rocess T ec hnologies[...]

  • Page 2

    Distributor Information Distributor: Contact: Phone: Fax: Email: Machine Information Installation Date: Model Number: Serial Number: Service Assistance Consult the T roubleshooting Section of this manual (Section 2.19). If the problem cannot be identified and correct- ed, contact your distributor . Prior to making the call, have the following infor[...]

  • Page 3

    INST ALLA TION, OPERA TION, AND MAINTENANCE MANUAL E2/EZ2-SERIES W A TER PURIFICA TION MACHINES T ABLE OF CONTENTS Page 2.0 INST ALLA TION 1 2.1 Mounting the Unit 1 2.2 Plumbing 1 2.3 Plumbing Connections 1 2.4 Feed W ater Requirements 2 2.5 T ransporting Pure W ater (Permeate) to Point-of-Use 2 2.6 Machine Control 3 2.6.1 Economy Model 3 2.6.2 Del[...]

  • Page 4

    LIST OF FIGURES Page Figure Description 2.1 Flow Control Center 6 2.2 Closed Loop Membrane Element Cleaning 1 1 2.3 Membrane Element Installation 13 2.4 Membrane Element Direction for Installation 14 LIST OF T ABLES T able Description 2.1 E2/EZ2-Series Machine Piping Connections 1 2.2 E2/EZ2-Series Feed W ater Requirements 2 2.3 E2/EZ2-Series Prima[...]

  • Page 5

    1 2.0 INST ALLA TION 2.1 Mounting the Unit When installing your new GE Osmonics reverse osmosis (RO) machine, allow at least 45-inches (1 14.3 cm) above the machine for membrane element removal and loading. If space is not available, the entire membrane element housing can be removed for membrane element change-outs. If the membrane element housing[...]

  • Page 6

    2.4 Feed W ater Requirements The following feed water requirements must be met before installing your E2/EZ2-Series machine to ensure quality permeate and extended membrane element life. Refer to T able 2.2 ( E2/EZ2- Series Feed W ater Requirements) for feed water information. T able 2.2 E2/EZ2-Series Feed W ater Requirements * American Standard fo[...]

  • Page 7

    2.6 Machine Control 2.6.1 Economy Model T o remotely control the Economy Model (ECN) with float switches and/or pre- treatment lockout, remove the jumper between terminals 4 and 5 and wire in the float switches or pretreatment components in series. After all field wiring is com- plete and complies with local and national electrical codes, move onto[...]

  • Page 8

    Y our RO is designed to operate on softened tap feed water with an SDI of 5 or less. The pH should be in a range of 5.5 - 8.5. Exposure to any levels of chlo- rine may cause irreversible damage to the Thin-layer composite (TLC) polyamide (P A) membrane elements in your machine. Daily water checks are recommend- ed to ensure the integrity of your pr[...]

  • Page 9

    6. T urn the ON/OFF button on the machine ON. 7. As the pump starts to build pressure, begin to adjust the valves in the following manner: start by slowly closing the concentrate valves while slowly opening the recycle valve (Figure 2.1, Flow Control Center). CAUTION : Monitor machine to ensure inlet pressure of 30 - 60 psi (2.1 - 4.1 bar) is maint[...]

  • Page 10

    9. Complete the Start-Up Data Sheet (T echnote 101). The Start-Up Data Sheet and the Daily Log Sheet (T echnote 106) are invaluable in diagnosing the performance of the equipment, and must be be kept for reference. If you have questions con- cerning the operation of your machine or the method of data recording, contact your distributor or the manuf[...]

  • Page 11

    2.10 Recovery The machine flow specifications listed below are based on 77 ° F (25 ° C). T able 2.4 E2/EZ2 - Series Flow Specifications for Machines 7 2100/ 2535 33 - 50% 95 - 98% 1.8 (0.40) 1.8 - 1.2 (0.41 - 0.82) 1400/ 1690 33 - 50% 95 - 98% 1.2 (0.27) 1.2 - 0.8 (0.27 - 0.54) 1 125 33 - 50% 95 - 98% 0.9 (0.20) 0.9 -0.6 (0.20 - 0.13) 620/ 750 33[...]

  • Page 12

    2.1 1 Permeate Back Pressure Correction Factors It is often necessary to operate RO machines with permeate back pressure. Permeate back pressure will decrease permeate production. See T able 2.5 (Permeate Back Pressure Correction Factors) to calculate loss of permeate. T able 2.5 E2/EZ2-Series Permeate Back Pressur e Correction Factors W ARNING : I[...]

  • Page 13

    2.12 Operation and Maintenance The operation and maintenance of an E2/EZ2-Series RO machine requires regular data recording and routine preventative maintenance. It cannot be emphasized enough the importance of filling out the Daily Log Sheet (T echnote 106) during each operating shift. A Start-Up Data Sheet (T echnote 101) should have been complet[...]

  • Page 14

    2. Allow the machine to operate with the concentrate valve open 1/2 - 3/4- of a turn (Step 1) for 10 - 15 minutes. 3. After 10 - 15 minutes, return the concentrate valve to its previous setting, and return to normal operation. CAUTION : When opening the concentrate valve, never allow the machine’ s primary pressure to drop more than 10% below nor[...]

  • Page 15

    Figure 2.2 E2/EZ2-Series Closed Loop Membrane Element Cleaning NOTE : This clean container will be referred to as the Clean-In-Place (CIP) container . 4. Disconnect and route the inlet, permeate, concentrate lines from their service locations to the CIP container (Figure 2.2 E2/EZ2-Series Closed Loop Membrane Element Cleaning. 5. Connect the CIP fe[...]

  • Page 16

    8. After circulaiting the macine for 10 - 15 minutes or solution has reached 95 ° F (35°C), shut machine OFF . 9. Dump solution. Repeat Setps 6 - 8. 10. W ith machine OFF (Step 8), let cleaning solution dwell in machine for 15 - 30 minutes. 1 1. After 15 - 30 minutes, reconnect feed to RO unit and connect concentrate and per- meate to drain. T ur[...]

  • Page 17

    element housing. As you reach the bottom of the housing slowly guide the PVC stem or stinger on the end of the membrane element into the head of the end cap. As the membrane element slides into the housing the brine seal will be on the top (Figure 2.4, Direction of Membrane Element Installation). Figure 2.3 Membrane Element Installation 3. Next, lo[...]

  • Page 18

    Figure 2.4 Membrane Element Direction for Installation 14[...]

  • Page 19

    2.17 T roubleshooting This troubleshooting guide can assist you in identifying common operating problems you may experience with your machine. The operator can easily correct may of these problems, however , for those that persist or are not understood you should contact the GE Customer Support Center . Have the following information available when[...]

  • Page 20

    16 REMEDIES Refer to Section 2.9 for proper- ly setting concentrate and recycle valves See above. Check the water temperature. If needed, install a hot/cold tempering valve. Permeate production rate is dependent on 77°F (25°C). Refer to Section 2.5 (T emperature Correction Factor). Refer to Section 2.18 for cor- rect membrane element installation[...]

  • Page 21

    17 REMEDIES Install new membrane ele- ment(s). See Spare Parts List (Section 2.20). Check the flow rate manually with a stop watch and a cali- brated container . Flush and/or clean machine. Replace the O-rings, check the sealing surfaces on the O-ring groove and end caps. Replace damaged parts. Replace with new membrane elements. See Spare Parts Li[...]

  • Page 22

    18 REMEDIES The storage tank may be full. The switch control may require adjustment. Allow the machine to cool. Check the Amp draw to the machine. Check the fuses or circuit breakers; measure the volt- age. Contact your distributor for service. Disconnect and clean the concentrate valve. Check for blockage of the concentrate flow at the inlets and [...]

  • Page 23

    19 REMEDIES Ensure valve is not getting any power when machine is OFF . Replace inlet solenoid valve. POSSIBLE CAUSES Inlet solenoid valve not fully closed PROBLEM Flow through machine while power is OFF TROUBLESHOOTING GUIDE[...]

  • Page 24

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  • Page 25

    For more information call 952-933-2277 or 800-848-1750 in the U.S., or visit www .gewater .com . © 2004, General Electric Company . All rights reserved. P/N 1227273 Rev .C North American Sales Euro/Africa Sales Asia/Pacific Sales 5951 Clearwater Drive 230 rue Robert Schurman 1044/8 SOI 44/2 Minnetonka, MN ZA des Uselles Sukhumvit Road Parkanog 553[...]