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Fisher 655R manual

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Table of contents for the manual

  • Page 1

    www.Fisher.com D100305X012 Type 6 55 a nd 6 55R A ctuators for S elf-Operated C ontrol Contents Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual 1 . . . . . . . . . . . . . . . . . . . . . . . . . Description 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 2 . . . . . . . . . [...]

  • Page 2

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 2 Table 1. Specifications Actuator Sizes and Maximum Casing Pressures ACTUATOR MAXIMUM CASING PRESSURE ACTUATOR SIZE Bar Psig 3A, 4A 17.2 250 3B, 4B 12.1 175 32, 42 6.9 100 33, 43 4.5 65 34, 44 3.1 45 35, 45 2.1 30 36, 46 1.0 15 Actuator Pressure Setting Ranges See table 2 Actuator Yoke [...]

  • Page 3

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 3 CAUTION To avoid premature wear of the diaphragm due to debris in the pressure line to the diaphragm, install a strainer in the pipeline ahead of the regulator or relief valve. Before installing the actuator, inspect it for any damage. Also, keep any adjacent piping clean and free of p[...]

  • Page 4

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 4 T able 2. Actuator Pressure-Setting Ranges (1) ACTUA- TOR SPRING PART PRESSURE REDUCTION PRESSURE RELIEF ACTUA- TOR SPRING PART PRESSURE REDUCTION PRESSURE RELIEF TOR SIZE SPRING PART NUMBER Minimum Maximum Minimum Maximum TOR SIZE SPRING PART NUMBER Minimum Maximum Minimum Maximum SIZ[...]

  • Page 5

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 5 T able 3. Effective Diaphragm Area (1) ACTUA- TRAVEL DOWN FROM UPPER CASING STOP, mm (IN.) ACTUA - TOR 0 3 (0.125) 5 (0.1875) 6 (0.25) 10 (0.375) 11 (0.4375) 13 (0.5) 14 (0.5625) 19 (0.75) 22 (0.875) TOR SIZE Cm 2 In. 2 Cm 2 In. 2 Cm 2 In. 2 Cm 2 In. 2 Cm 2 In. 2 Cm 2 In. 2 Cm 2 In. 2 [...]

  • Page 6

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 6 f. Stroke the actuator, and measure the stem movement to check travel. If the movement is more than full travel, turn the valve stem out of the actuator stem the amount of over-travel. If movement is less than full travel, turn the valve stem into the actuator stem the amount of under-[...]

  • Page 7

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 7 4. Slowly open the upstream shutoff valve. Startup For Pressure-Relief Service 1. Open the needle valve in the control line. 2. Open the downstream shutoff valve. 3. Slowly open the upstream shutoff valve. 4. Close the valve in the bypass line. Adjustment For Pressure-Reducing or Press[...]

  • Page 8

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 8 pressurized, even when the valve has been removed from the pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug. D Check with your process or safety engineer for any additional measures th[...]

  • Page 9

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 9 diaphragm casing (key 5). Some Type 655R actuators will have travel stops (key 13, not shown) in place of three of these six cap screws. 9. If a top-mounted handwheel assembly is used, refer to steps 4 through 8 of the Disassembly portion of the Top-Mounted Handwheel section. Assembly [...]

  • Page 10

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 10 16. To start up and adjust the actuator, follow the procedures outlined in the Startup section of this instruction manual. Top-Mounted Handwheel Top-mounted handwheel assemblies (figures 5, 6 and 7) are normally used as adjustable travel stops to limit full upward travel of the actuat[...]

  • Page 11

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 11 tightened to the proper load to prevent leakage, but not crush the material. Perform the following tightening sequence with a manual torque wrench. CAUTION Over-tightening the diaphragm cap screws (key 19) can damage the diaphragm. Do not exceed 27 N S m (20 lbf S ft) torque. Note Do [...]

  • Page 12

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 12 Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment, refer to the serial number found on the actuator nameplate (key 17, figure 4). Also, specify the complete 11-character part number from the following parts list when ordering repl[...]

  • Page 13

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 13 Figure 4. Type 655 Actuator 30A8341-A/DOC 30A8342-A/DOC SIZE 3A AND 4A ACTUA TOR DIAPHRAGM CASINGS A APPL Y MOL Y-GREASE LUBRICANT TO ADJUSTING SCREW Key Description Part Number 9 Lower Spring Seat 10 Adjusting Screw 11 Travel Indicator Disk 12 Hex Nut 13 Travel Stop 14 Screw 15 Trave[...]

  • Page 14

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 14 Figure 6. Size 3B and 4B Top-Mounted Handwheel Assembly 38A1217-B/DOC APPL Y LUB P ARTS NOT SHOWN : 30 & 31 Key 6 Spring, steel COLOR CODE SPRING RATE SAFE LOAD COLOR CODE N/mm Lb/in. N Lb Aluminum & red 22 123 1290 290 Aluminum & dark green 43 246 2420 545 Dark green 64 3[...]

  • Page 15

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 15[...]

  • Page 16

    655 and 655R Actuators Instruction Manual Form 1292 July 2007 16 Emerson Process Management Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461 www.Fisher.com The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are no[...]