Exmark Lazer Z manual

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A good user manual

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First and foremost, an user manual of Exmark Lazer Z should contain:
- informations concerning technical data of Exmark Lazer Z
- name of the manufacturer and a year of construction of the Exmark Lazer Z item
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- safety signs and mark certificates which confirm compatibility with appropriate standards

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Table of contents for the manual

  • Page 1

    For Serial Nos. 850,000 & Higher Lazer Z (LZZ Units) Part No. 4500-561 R ev. F LAZER Z ® MODELS[...]

  • Page 2

    - 1 -[...]

  • Page 3

    -2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Brake Handle A ssembly ................................................ 22 Caster Wheel Assembly ........................................... 15-16 Controls Group .............................................................. 19 C[...]

  • Page 4

    48” DECK GROUP -3- Item Part No. Descript ion Qty. 1 109-9008 Asm , Deck W /Decals 486 ..................... 1 2 98-5975 W asher, S pri ng Di s c 3/8 . . .... . .... . .... . .... . . 2 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... .... ... 3 4 116-0133 Extension-Spri ng .... .... ..... .... ..... .... ..... ... 4 5 109-9851 Axle, [...]

  • Page 5

    48” DECK W /DECALS ASSEMBLY – 109-9008 -4- Item Part No. Descr iption Qty. 2 1-303508 Decal, Discharge W arning .... .... ..... .... .... 1 3 1-403005 Decal, Danger ... .... ..... .... ..... .... ..... .... ..... . 2 4 1-633922 Decal, Anti-S calp ...... ..... .... ..... .... ..... .... .. 1 5 98-5954 Decal, Danger .. .... ..... .... ..... .... [...]

  • Page 6

    52” DECK GROUP -5- Item Part No. Descript ion Qty. 1 109-9149 Asm , Deck W / Decals 526 .................... 1 2 98-5975 W asher, S pri ng Di s c 3/8 . . .... . .... . .... . .... . . 3 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... .... ... 3 4 116-0133 Extension-Spri ng .... .... ..... .... ..... .... ..... ... 1 5 109-9851 Axle, [...]

  • Page 7

    52” DECK W /DECALS ASSEMBLY – 109-9149 -6- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Decal, Danger ... ..... .... ..... .... ..... .... ..... .... . 2 4 1-633922 Decal, A nt iscalp .. . .... . .... . . .... . .... . .... . .... . ... 1 5 98-5954 Decal, Cover, Missing .... ..[...]

  • Page 8

    60” DECK GROUP -7- Item Part No. Descript ion Qty. 1 109-9148 Asm , Deck W / Decals 606 .................... 1 2 98-5975 W asher, Spring Disc 3/8 .. . . .... . .... . .... . .... 4 3 103-3037 Bushing, Splined .... .... ..... ..... .... ..... .... ... 3 4 116-0133 Extension-Spri ng ..... .... ..... .... ..... ..... .... .. 1 5 109-9851 Axle, Anti [...]

  • Page 9

    60” DECK W /DECALS ASSEMBLY – 109-9148 -8- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633922 Decal, A nt iscalp .. . .... . .... . . .... . .... . .... . .... . ... 1 5 98-5954 Decal, Cover, Missing .... .[...]

  • Page 10

    72” DECK GROUP -9- Item Part No. Descript ion Qty. 1 109-9133 Asm, Dec k W / Deca l s 726 .................... 1 2 98-5975 W asher, S pring Disc 3/ 8 ... . .... . .... . .... . .... 4 3 103-3037 Bushing, Splined .... .... ..... .... ..... ..... .... ... 3 4 116-0133 Spring, E xtension . .... ..... .... ..... .... ..... ..... 1 5 109-9851 Ax le, A[...]

  • Page 11

    72” DECK W /DECALS ASSEMBLY – 109-9133 -10- Item Part No. Descr iption Qty. 2 1-303508 Decal, W arni ng, Discharge . .... . .... . .... . . ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... ..... .... ..... ... 2 4 1-633922 Decal, A nt iscalp .. . .... . .... . . .... . .... . .... . .... . ... 1 5 98-5954 Decal, Cover, Missing .... [...]

  • Page 12

    DECK IDLER ASSEMBLY – 109-2883 -11- Item Part No. Descr iption Qty. 1 43-0940 Spacer-Hub, Blower .... .... ..... .... ..... .... ..... 1 2 103-2916 Guard, Top... ..... ..... ..... .... ..... ..... ..... .... .... 1 3 103-3504 B earing, Spheri cal... ..... .... ..... .... ..... .... .... 2 4 103-3505 Seal, Doubl e Li p .. . .... . . .... . .... . [...]

  • Page 13

    CUTT ER HOUSING ASSEMBLY – 103-9539 -12- Item Part No. Descr iption Qty. 1 92-5581 Ring-Retaini ng .... .... ..... .... .... ..... .... ..... .... 1 2 109-2064 Asm , Bearing W / O-Ri ngs .... .... . .... . .... . . ... 2 3 103-5895 O-Ring ..... .... ..... .... ..... ..... .... ..... .... ..... .... . 4 Item Part No . Descrip tion Qty. 4 103-9506 [...]

  • Page 14

    MAINFRAME GROUP -13- Item Part No. Descr iption Qty. 1 116-2124 Frame, Main 48/ 52 W / Dec als .... .... . . .... . . . 1 116-2126 Frame, Main 60 W / Dec als .... .... . . .... . .... . . . 1 116-2128 Frame, Main 72 W / Dec als .... .... . . .... . .... . . . 1 1:2 107-2112 Decal, W arning .... .... ..... .... ..... .... ..... .... ... . 1 1:3 103-[...]

  • Page 15

    ROPS ASSEMBLY – 116-0230 -14- Item Part No. Descr iption Qty. 3 109-6653 S pacer . ..... .... ..... .... ..... .... ..... .... ..... ..... .... 2 4 116-0019 Asm , Rops Upper W / Dec al ..... . .... . .... . .... 1 4:2 107-2102 Decal, W arning, Folding Rops . .... . . .... . ... 1 5 109-5337 B umper, Rops .. .... ..... .... ..... .... ..... .... .[...]

  • Page 16

    CASTER W HEEL ASSEMBLY – 48” & 52” -15- Item Part No. Descrip tion Qty. 1 1-543509 Cone, B earing Tapered Roller .... .... . ... 2 2 1-543511 Seal , Greas e .. .... . . .... . .... . . .... . . .... . .... . . .. 1 3 116-1092-01 W ld, Cas ter Fork . . . .... . .... . . .... . .... . . .... . .. 1 4 1-633508 W as her, S pring Disc ........[...]

  • Page 17

    CASTER W HEEL ASSEMBLY – 60” & 72” -16- Item Part No. Descrip tion Qty. 1 1-543509 Cone, B earing Tapered Roller .... .... . ... 2 2 1-543511 Seal , Greas e .. .... . . .... . .... . . .... . . .... . .... . . .. 1 3 1-633508 W as her, S pring Disc ........................... 3 4 103-1474-01 Fork-Cast er ... ..... ..... .... ..... .... ..[...]

  • Page 18

    DECK SUPPORT GROUP -17- Item Part No. Descr iption Qty. 1 86-1990 W asher .. ..... .... ..... ..... .... ..... .... ..... .... ..... .. 6 2 99-5107 Nut, Loc k 1/2-13 ..... . .... . .... . . .... . .... . .... . . ... 12 3 104-8301 Nut, Nyloc 3/ 8-16 Flg . . .... . . .... . .... . . .... . .... . 12 4 109-5013 Panhard Rod Asm ..... .... . .... . . .[...]

  • Page 19

    HEIGHT OF CUT ASSEMBLY – 109-7438 -18- Item Part No. Descr iption Qty. 1 62-1330 Bolt-S houlder .. ..... .... ..... .... ..... .... ..... .... ... 1 2 109-7130 Grom met ..... ..... .... ..... .... ..... ..... .... ..... ..... . 1 3 104-8301 Nut, Nyloc 3/8-16 Flg .... .... . .... . . .... . .... . . ... 1 4 109-7124 Spring, E xtens i on .... .... [...]

  • Page 20

    CONTROLS GROUP -19- Item Part No. Descr iption Qty. 1 109-8484 Console, P anel W /Decal (38HP K ohl er and al l K awasak i) . .... . .... . . . 1 116-2845 Console, P anel W / Decal (EFI) . . . .... . .... . . . 1 116-1845 Console, P anel W /Decal (All K ohlers except 38HP K ohl er & E FI) . 1 1:2 109-8483 Dec al , Control Panel (A l l except E [...]

  • Page 21

    MOTION CONTROL GROUP -20- Item Part No. Descr iption Qty. 1 116-0880 Asm , Mot Ctrl/ Bushing RH .... .... . .... . .... . .. 1 1:2 109-8054 B us hi ng, Flanged .. . .... . . ..... .... . . .... . . .... . . ... 4 2 116-0881 Asm , Mot Ctrl/ B ushing LH ... . .... . .... . .... . ... 1 2:2 109-8054 B us hi ng, Flanged .. . .... . . ..... .... . . ...[...]

  • Page 22

    PARK BRAKE GROUP -21- Item Part No. Descr iption Qty. 1 116-1878 Brake Handle A sm . .... . .... . . .... . .... . .... . . .... . 1 2 3230-2 Bolt, Carriage 5/16-18 x 1 . .... . .... . . .... . .... . 2 3 104-8300 Nut, Nyloc 5/16-18 Flg .. . .... . .... . . .... . .... . . .. 2 4 60-1730 Pin-Clevis .... .... ..... .... .... ..... .... ..... .... ..[...]

  • Page 23

    BRAKE HANDLE ASSEMBLY – 116-1878 -22- Item Part No. Descr iption Qty. 1 99-5107 Nut, Loc k 1/2-13 ...... . . .... . .... . .... . . .... . .... . .. 1 2 117-0380 S pacer . ..... .... ..... .... ..... .... ..... .... ..... ..... .... 1 3 115-3580 A rm-Brake, LH .. ..... .... ..... ..... .... ..... .... ..... 1 4 117-0376 S pring-Torsion, RH .... .[...]

  • Page 24

    SEAT GROUP -23- Item Part No. Descr iption Qty. 1 116-0036 Asm , Seat W /Tra cks .............................. 1 3 109-9034 Seat Is olator .... . .... . .... . . .... . .... . . .... . .... . .... . 4 4 116-2323 Mount, Seat W / Decals ... . . .... . .... . .... . . .... . . 1 4:2 109-7069 Dec al , Console ..... . . .... . .... . .... . .... . . ..[...]

  • Page 25

    SEAT W /T RACKS ASSEMBLY – 116-0036 -24- Item Part No. Descr iption Qty. 1 109-9801 Set, S eat Track ..... . .... . . .... . . .... . ..... .... . ..... 1 2 109-9812 Set, A rm Rest P ads .. . . .... . .... . .... . . .... . .... . . 1 3 109-9815 Kit, A rm Rest S et .. .... . .... . .... . . .... . .... . .... . .. 1 4 116-0751 Kit, S eat Belt (s [...]

  • Page 26

    FUEL TANK GROUP -25- Item Part No. Descr iption Qty. 1 O 109-9357 Fuel Tank A s m .... ..... .... . . ..... .... . . ..... .... . . . 1  116-2131 A s m, Fuel Tank Low Perm 1 2 32128-33 Nut, W hizloc k 1/4-20 .. . . .... . .... . .... . .... . . .... . 2 3 109-2365 Bumper-Rubber (W /Stud) ..... .... . .... . .... . . . 2 4 109-9450 Tube-Vent, Fue[...]

  • Page 27

    FUEL TANK ASSEMBLY – 109-9357 & 116-2131 -26- Item Part No. Descr iption Qty. 2 46-6560 Bushing .................................................. 4 3 116-2459 Kit, Fuel Li ne W i t h Gromm et ... .... . ..... .... . 1 4 9107944 Screw-Pan .... ..... ..... .... ..... .... ..... ..... .... .... 5 5 3253-17 W asher, Loc k 3/16 . .... . . .... . [...]

  • Page 28

    ENGINE GROUP – 23-29HP KOHLER -27- Item Part No. Descript ion Qt y. 2 109-9905 Sheave .. ..... .... ..... .... ..... .... ..... .... ..... .... .. 1 3 116-1620 Kit, Cl ut ch CMS 200 ... . . .... . .... . .... .... . .... . 1 4 109-6919 W asher-Clutc h . ..... .... ..... .... ..... .... ..... .... 1 5 1-603610 W asher, S pri ng Di s c 7/16 ..... .[...]

  • Page 29

    ENGINE GROUP – 24HP KAW ASAKI -28- Item Part No. Descr iption Qty. 2 1-303334 W asher, S pri ng Di s c 5/16 . . .... . .... . .... . .... . 1 3 109-6919 W as her, Clut ch .... .... ..... .... ..... .... ..... .... ... 1 4 1-603610 W asher, S pri ng Di s c 7/16 . . .... . .... . .... . .... . 2 5 1-807259 Key, Machi ne 1/ 4 x 1/4 x 1 .. .... . ...[...]

  • Page 30

    ENGINE GROUP – 29HP KAW ASAKI -29- Item Part No. Descr iption Qty. 2 109-9905 Sheave .... ..... .... ..... .... ..... .... ..... .... ..... .... . 1 3 116-1620 Kit, Cl ut ch CMS200... .... . .... . .... . .... . .... . .... 1 4 109-6919 W asher-Clut ch .... ..... .... ..... .... ..... .... ..... ... 1 5 1-603610 W asher, S pri ng Di s c 7/16 . . [...]

  • Page 31

    ENGINE GROUP – 34HP KAW ASAKI -30- Item Part No. Descr iption Qty. 2 109-9905 S heave .. ..... .... ..... .... ..... .... ..... .... ..... .... ... 1 3 116-1621 Clutc h K i t ... . . .... . .... . .... . .... . .... . .... . . .... . .... . . 1 4 109-6919 W as her-Clutch ... .... ..... .... ..... .... ..... .... ..... 1 5 1-603610 W asher, S pri [...]

  • Page 32

    ENGINE GROUP – 38HP KOHLER -31- Item Part No. Descr iption Qty. 2 109-9905 S heave .. ..... .... ..... .... ..... .... ..... .... ..... .... ... 1 3 116-1621 Clutc h K i t ... . . .... . .... . .... . .... . .... . .... . . .... . .... . . 1 4 109-6919 W as her-Clutch ... .... ..... .... ..... .... ..... .... ..... 1 5 1-603610 W asher, S pri ng [...]

  • Page 33

    HYDRAULIC GROUP -32- Item Part No. Descr iption Qty. 1 116-1255 A sm, Pum p Idler . .... ..... .... ..... .... ..... .... .... 1 2 109-6658 Nut, Nyloc 3/8-16 Flg .... .... . .... . . .... . .... . . ... 1 3 116-1322 Hydro, LH 12CC W /Chec k (48” or 5 2” D eck) .................................... 1 116-1382 Hydro, LH 16CC W /S hoc k (30HP &[...]

  • Page 34

    HYDRAULIC GROUP (cont.) -33- Item Part No. Descr iption Qty. 1 116-1758 Bracket, Anchor Cabl e .......................... 1 2 116-0233 Kit, Fan Hydro ........ ............................... 1 3 116-0234 Kit, Pulley Hydro ..... ............................... 1 4 116-0235 Handle, Bypass Valv e Hydr o ................. 1 5 116-0236 Dips tick, Hydro [...]

  • Page 35

    PUMP IDLER ASSEMBLY – 116-1255 -34- Item Part No. Descr iption Qty. 2 43-0940 Spacer-Hub, Blower .... .... ..... .... ..... .... ..... 1 3 103-3504 Bearing, S pheri c al... . . .... . .... . .... . . .... . .... . ... 2 4 103-3505 Seal, Doubl e Li p .. . .... . . .... . .... . . .... . .... . .... . . 1 5 103-3506 Seal, S i ngl e Li p .. .... . .[...]

  • Page 36

    ELECTRICAL GROUP -35- Item Part No. Descr iption Qty. 2 V 115-2796 Harness, W ire, Main . .... . .... . .... . .... . . .... . ... 1 2:1 103-3895 Diode, TVS ..... . .... . . .... . ..... .... . ..... .... . ..... .. 1 2:2 218-578 Fuse, 10 Am p ... .... . . .... . ..... .... . ..... .... . . .... . 1 2:3 109355 Fuse, 15 A mp .. .... . . .... . . ...[...]

  • Page 37

    DECAL GROUP -36- Item Part No. Descr iption Qty. 1 109-7069 Dec al, Cons ole . ..... .... ..... .... ..... .... ..... ..... 1 2 107-2102 Dec al, ROPS Folding ... .... ..... .... ..... ..... ... 1 3 1-403005 Dec al, Danger . .... ..... .... ..... .... ..... .... ..... ... 2 4 116-0090 Decal, Caut ion Fuel Vent .. .... . . .... . .... . . .... 1 5 10[...]

  • Page 38

    ELECTRICAL DIAGRAM – ALL UNITS EXCEPT 29HP KOHLER EFI -37-[...]

  • Page 39

    ELECTRICAL DIAGRAM – 29HP KOHLER EFI -38-[...]

  • Page 40

    ELECTRICAL LOGIC SCHEMATIC – ALL UNIT S EXCEPT 29HP KOHLER EFI -39-[...]

  • Page 41

    ELECTRICAL LOGIC SCHEMATIC –29HP KOHLER EFI -40-[...]

  • Page 42

    -41- SERVICE RECORD Date Description o f Work Done Service Done By[...]

  • Page 43

    -42-[...]

  • Page 44

    © 2010 Exmark Mf g. Co., Inc. Part No. 4500-561 Rev . F Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Rights Reserved Printed In USA.[...]