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Exmark 505 manual

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Table of contents for the manual

  • Page 1

    For Serial Nos. 720,000 & Higher Part No. 4500-252 R ev. B LAZER Z ® HP 465, 505, 565 MODELS[...]

  • Page 2

    - 1 -[...]

  • Page 3

    -2- REA D OPERA T OR’S M A NUA L BEFORE OPERA TING OR SERVICING EXMA RK EQUIPMENT. TA BLE OF CONTENTS Description Page Decal Gr oup ............................................................. 21-22 Deck Group ..................................................................3-5 Electrical Di agram(s) ............................................[...]

  • Page 4

    DECK GROUP -3- Item Part No. Descript ion Qty. 1 1-303537 Stud, B elt Shield ....... .... ..... ..... .... ..... .... .. 2 2 1-323385 Knob . ..................................................... 2 3 1-323417 W asher, Bel t Shield .... .... ..... .... ..... .... ..... 2 4 99-8912 Idler, Flat Pulley ...... .... ..... ..... ..... ..... .... ... 1 5 1-[...]

  • Page 5

    DECK GROUP - 4 -[...]

  • Page 6

    DECK GROUP (cont.) - 5 - Item Part No . Descr iptio n Qty. 1 1-632199-01 W ld, Pin Deck Strut. ..... .... ..... .... ..... .... .... 2 2 1-633029 Balljoint . ..... ..... ..... ...... ..... ..... ..... ..... ..... ... 2 3 1-633447 Chain, Deck Lift . ..... .... ..... .... ..... .... ..... .... 4 4 1-800344 Screw, HH 5/8-11 x 6 .. .... ..... .... ....[...]

  • Page 7

    SPINDLE ASSEMBLY - 6 - Item Part No . Descr iptio n Qty. 1 109-2102 Asm , Cutter Hous ing Complet e. ..... .... .... 3 2 3296-39 Nut, Nyloc 3/8-16 .. ..... .... ..... .... .... ..... .... .. 18 3 92-5581 Retaining Ring, Internal ..... .... ..... .... .... .... 3 4 103-3037 Bushing, Splined .. .... ..... ..... .... ..... .... ..... .. 3 5 109-2064 A[...]

  • Page 8

    FRONT FRAME GROUP - 7 - Item Part No . Descr iptio n Qty. 1 103-2081 Asm , Lever W /Grip (103-2078-03) ... ..... . 1 2 1-633295 Grip, Li ft Lever .. ..... .... ..... .... ..... .... ..... ..... 1 3 106-6598-03 A rm W ldm t, Deck Lift ..... .... ..... .... ..... .... .. 1 4 1-633325 Spring, Compres sion .. ..... .... ..... .... ..... .... 1 5 3256-2[...]

  • Page 9

    FRONT FRAME GROUP - 8 -[...]

  • Page 10

    MAINFRAME GROUP - 9 - Item Part No . Descr iptio n Qty. 1 O 103-3524 Seat, Complet e W /Arm rests . .... ..... .... ..... .. 1 2 1-643255 Track, Seat (4” Adjus t.) ..... .... ..... .... ..... ..... 1 103-8386 Spring, S eat Rail .... .... ..... .... ..... .... ..... .... ... 1 3 1-543401 Spacer, Seat Track ..... .... ..... ..... .... ..... .... ..[...]

  • Page 11

    MAINFRAME GROUP - 10 -[...]

  • Page 12

    FUEL GROUP - 11 - Item Part No . Descr iptio n Qty. 1 1-303077 Clamp, Fuel Line ... ..... ..... .... ..... .... ..... ..... 12 2 ) Kohler Part No. 2405010 Fuel Filter .... ..... .... ..... 1 Kawasaki Part No. 49019-7001 Fuel Filter ..... ..... ... 1 3 109-2225 Hose, Fuel Li ne 20 1/2” ... .... ..... ..... .... ..... 2 4 109-0275 Hose, Fuel Li ne [...]

  • Page 13

    MOTION CONTROL GROUP - 12 - Item Part No . Descr iptio n Qty. 1 103-3458 Handle 103-3327-03 W /Grip (RH) .. .... .... 1 6 103-3457 Handle 103-3326-03 W /Grip (LH).. .... ..... 1 2 103-3456 Grip, Motion Cnt rl Handle .... .... ..... .... ..... . 2 3 323-6 Screw, 3/8-16 x 1 ..... ..... .... ..... .... ..... ..... .. 4 4 98-5975 W asher, Dis c Spring [...]

  • Page 14

    PARK BRAKE GROUP - 13 - Item Part No . Descr iptio n Qty. 1 1-652073-03 Crank W ldm t, Brake .... ..... .... ..... .... ..... .... 1 2 3272-10 Pin, Cot ter 1/8 x 3/4 . ..... .... ..... ..... .... ..... .. 2 3 1-633131 Yoke . ..................................................... 4 4 1-808285 Pin, Clevi s 3/8 x 1 1/8 .... .... ..... .... ..... .... .[...]

  • Page 15

    PARK BRAKE GROUP - 14 -[...]

  • Page 16

    HYDRAULIC GROUP - 15 - Item Part No . Descr iptio n Qty. 1 103-1947 Asm , Reservoir W / Decal .. ..... .... .... ..... ... 1 2 103-7615 Asm , Cap W /Gask et ..... .... ..... ..... .... ..... .. 1 3 103-1949 Gasket , Reservoir Cap ... ..... .... ..... .... ..... . 1 4 321-6 Screw, 1/4-20 x 1.0 ... .... ..... .... ..... .... ..... .. 2 5 3256-22 W as[...]

  • Page 17

    HYDRAULIC GROUP - 16 -[...]

  • Page 18

    ENGINE GROUP - 17 - Item Part No . Descr iptio n Qty. 1 103-3078-03 St rap, Engine Guard ... .... ..... ..... .... ..... .... 2 2 32128-20 Nut, W hizloc k 5/16-18 .... .... ..... .... ..... .... .. 20 3 322-3 Screw, 5/16-18x3/4 . ..... .... ..... .... ..... .... .... 2 4 33114-025 Screw, HH M8-1.25 x 20 (KAW ) ..... .... .... 1 3212-10 Screw, HH 7/[...]

  • Page 19

    ENGINE GROUP - 18 -[...]

  • Page 20

    KAW ASAKI ELECTRICAL GROUP - 19 - Item Part No . Descr iptio n Qty. 1 1-543792 W ingnut, Nyl oc 1/4-20. ..... .... .... ..... .... ..... 2 2 107-9277-03 St rap, Batt ery Holdown ... ..... .... ..... .... ..... 1 3 1-633651 Bolt, Batt ery Holdown.... ..... .... ..... .... .... ... 2 4 103-0705 Cable, Ground (-) ..... ..... .... ..... .... ..... ....[...]

  • Page 21

    KOHLER ELECTRICAL GROUP - 20 - Item Part No . Descr iptio n Qty. 1 1-543792 W ingnut, Nyl oc 1/4-20. ..... .... .... ..... .... ..... 2 2 107-9277-03 St rap, Batt ery Holdown ... ..... .... ..... .... ..... 1 3 1-633651 Bolt, Batt ery Holdown.... ..... .... ..... .... .... ... 2 4 103-0705 Cable, Ground (-) ..... ..... .... ..... .... ..... ..... .[...]

  • Page 22

    DECAL GROUP - 21 - Item Part No . Descr iptio n Qty. 1 103-4891 Decal, Cons ole LHP .... ..... .... ..... .... ..... .... 1 2 1-513748 Decal, Guard ..... .... ..... .... ..... .... ..... .... ..... . 1 3 109-1399 Decal, Anti -Scalp ... ..... .... ..... .... ..... .... ..... 1 4 109-2108 Decal, Tri ton 46” ... ..... ..... .... ..... ..... .... ...[...]

  • Page 23

    DECAL GROUP - 22 -[...]

  • Page 24

    KA WA SA KI ELECTRICA L DIA GRA M - 23 -[...]

  • Page 25

    KOHLER ELECTRICA L DIA GRAM - 24 -[...]

  • Page 26

    KA WASA KI ELECTRICAL LOGIC SCHEMA TIC - 25 -[...]

  • Page 27

    KOHLER ELECTRICA L LOGIC SCHEMA TIC -26-[...]

  • Page 28

    © 1997—2008 Exmark Mf g. Co., Inc. Part No. 4500-252 Rev . B Industrial Par k Box 808 (402) 223-6300 Beatrice, NE 68310 Fax (402) 223-5489 A ll Rights Reserved Printed In USA.[...]