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Emerson B-106-300NH manual

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Table of contents for the manual

  • Page 1

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 http:// www.processanalyt ic.com World Class 3000 Oxygen Anal yzer with IFT 3000 Intell igent Field T ransmitter[...]

  • Page 2

    Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.cs c@Em ers onProcess.c om http://www.proc es sanalytic. c om ESSENTI AL INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical des igns, m anuf actures and tests i[...]

  • Page 3

    HIGHLI GHTS OF CH ANGES Effectiv e M ay, 1999 Rev. 4. 0 Page Summ ary Page P-6 Added ne w Quic k Star t Guide. Page 3-1 Added Secti on 3, Setu p. Page 4-1 Rem oved cal ibratio n inform ation f rom Operation sec tion, and cr eated Section 4 , Calibr ation. Page 6-2 Expan ded expl anations of IFT status codes. Section 6 Added ne w troubles hooting pr[...]

  • Page 4

    HIGHLI GHTS OF CH ANGES A PPENDIX A Effectiv e M ay, 1996 Rev. 3 Page Summ ary -- General. Up dated a ppend ix to reflec t probe design c hanges . Page A-1 3 Added “Ext ended t em perature b y-pass arr angem ents” to F igure A-13 (Sheet 3 of 3) Effectiv e June, 199 6 Rev. 3 .1 Page Summ ary Page A-1 3 Updated par t order ing inf orm ation. Effe[...]

  • Page 5

    HIGHLI GHTS OF CH A NGES (CONTINUE D) Effectiv e November, 2001 R ev. 3.7 Page Summ ary A-8 Added ne w cup t ype diff usion ass embl y descripti on, para graph A- 6.e. and diff usion ass em bly illustrati ons, F igure A-1 3 and A-14 . A-26 Added ne w cup t ype diff usion ass em bly part num bers 4851B89G04 and 4851B 90G04 to r eplac em ent parts li[...]

  • Page 6

    HIGHLI GHTS OF CHANGES A PPENDIX B Effectiv e Februa ry, 1992 R ev. 2 Page Summ ary Pag e B- 1 Figur e B-1 . Ne w HPS 3000 Opti onal C lass 1, Div ision 1, Gro up B (IP56) Exp losi on-Pro of E nclos ure a dded . Page B- 11 Figur e and Inde x No. colu mn added to Table B -2. Repla cement Pa rts for Heater Power Suppl y. Effectiv e Januar y, 1995 Rev[...]

  • Page 7

    HIGHLI GHTS OF CHANGES A PPENDIX D Effectiv e June, 199 4 Rev. 2 Page Summ ary Page D-1 Page D-2 Page D-3 Page D-4 Page D-7 Page D-8 Page D-10 Page D-11 MPS outl ine dra wing c hanged to s how ne w MPS. MPS interi or view replaced wi th new M PS in Figure D-2. "Optiona l" for check valve de leted in Figur e D-3. Drawing s howing l ocation[...]

  • Page 8

    HIGHLI GHTS OF CHANGES A PPENDIX E Effectiv e M ay, 1996 Rev. 4 Page Summ ary -- - Gen eral. Upd ated text a nd illus trat ions to reflect ne w vers ion of IFT. Pag e E- 4 Updat ed IF T d ispla y stat us co des an d p laced in pr ior ity se quenc e. Effectiv e June, 199 6 Rev. 4 .1 Page Summ ary Pag e E -2 Upd ated s pec ifica tion tab le. Effectiv[...]

  • Page 9

    HIGHLI GHTS OF CHANGES A PPENDIX J Effectiv e April, 1995 Rev . 1 Page Summ ary Pag e J -1 3 Added s tat em ent of ref erenc e to t he r eturn aut hori zation n umber . Effectiv e June, 199 5 Rev. 1 .1 Page Summ ary — Fig ure J- 4. Up dated f igure to inclu de “S tatus gro up” and “K3 eff ” in calcu lat ions .[...]

  • Page 10

    [...]

  • Page 11

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management i World Class 3000 TA BLE OF CONT ENTS PREF ACE........................................................................................................................ P-1 Definitions ..............................................[...]

  • Page 12

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 ii Rosemount Anal yt ical Inc. A Division of Emerson Process Management World Class 3000 7-0 RETURN OF M A T ERIAL .............................................................................................. 7-1 8-0 APPENDICES .....................................................................[...]

  • Page 13

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management iii World Class 3000 LIST OF T ABLES Table 4-1. Automatic Calibrati on Param eters ......................................................................... 4-8 Table 5-1. Sample H ELP Mess ages ...................................[...]

  • Page 14

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 iv Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000[...]

  • Page 15

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-1 World Class 3000 NOTE ! Only one p robe can b e calib rated at a tim e. Probe calibrations must be scheduled appropriately in multiple probe applic ations. PREFACE The purpose of this manual is to provide a comprehensive under[...]

  • Page 16

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IMPORT A NT S A FETY INS TRUCTIONS FO R THE WIRING A ND IN ST A LL A TION OF THIS A P P ARATUS The following safety instructions apply specificall y to all EU member states. T hey should be strictl y adhered to[...]

  • Page 17

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-3 World Class 3000 GLOSS ARY OF TERMS Abrasive Shield An option al com ponent th at shiel ds the pr obe f rom high veloci ty particu late e ntraine d in the f lue gas stream . Automatic Calibration An autom atic cal ibration can[...]

  • Page 18

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Reference Air Provid es a k nown ox ygen conce ntration to the ref erence s ide of the ox ygen sensing cell. Semiautomatic Calibration Semiautom atic calibrat ion is perfor m ed when the s ystem does not includ[...]

  • Page 19

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-5 World Class 3000 WHAT YOU NEED TO KN OW BEFORE INSTA LLING A ND WIRING A ROSEMOU NT IFT 3000 INTELLIGENT FIELD TRA NSMITTER WITH WORLD CLASS 3000 PROBE 1. W hat is the lin e voltag e bein g suppl ied to the IF T 300 0? W rite [...]

  • Page 20

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 QUICK ST ART GUIDE Use this Quick Start Guide if ... 1. You are us ing a W orld Class 300 0 probe. 2. You are NOT using an y optional c omponents . Opti onal com ponents are s hown in th e shaded ar ea in F igu[...]

  • Page 21

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-7 World Class 3000 QUICK ST ART GUIDE FOR IFT 3000 SYSTEMS Before using the Quick Start Guide, ple ase read “W HAT YOU NE ED TO KNOW BEFORE INST ALLING AND WIRI NG A ROSEMO UNT IFT 3000 INT ELLIGE NT F IELD TR ANSMIT - TER WIT[...]

  • Page 22

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 BK GN WH PU SHIELD SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD WORLD CLASS PROBE 123 456 78 BL PROBE MV - PROBE MV + PROBE TC + PROBE TC - OR YE RD[...]

  • Page 23

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management P-9 World Class 3000 QUICK REFE RENCE GUIDE IFT 3000 INTELLI GENT FIE LD TR ANSMITTER Performing a Manual (Semiautomatic) Calibration 1. Connect the high ca librati on gas to the prob e fitting. 2. Press the C AL k ey. 3. Select t[...]

  • Page 24

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-10 Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000 HART COMMUNIC A TOR FAST KEY SEQUENCES Perform Calibr ation Analog O utput U pper Range Value 2313 32 4 Trim Analog Outpu t Analog O utput Lo wer Range Value 24 32 5 Toggle Analog O utput T rack ing View O 2 [...]

  • Page 25

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-1 World Class 3000 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 1 3 4 5 6 7 8 9 2 21190001 SECTION 1 DESCRIPTION AND SPECIFICA TI ONS 1-1 COMPONENT CHECKLI ST OF T YP[...]

  • Page 26

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-2 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 1-2 SYST EM OVERVIEW a. Scope This Instruc tion Bu lletin has been des ign ed to suppl y details ne eded t o instal l, startup, operate, a nd m aintain the R osem ount W orld [...]

  • Page 27

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-3 World Class 3000 c. System Configurat ion The equi pment c overed i n this m anual c on- sists of three m ajor c omponents: the oxy- gen anal yzer (pr obe), t he int elligent field transm itte[...]

  • Page 28

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-4 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 9. An operat or can set up, c alibrat e, or troublesho ot the IFT in one of two ways: (a) Optio nal Gener al User I nterfac e (GUI). T he GUI is housed wi thin the IFT elec tr[...]

  • Page 29

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-5 World Class 3000 ST ANDARD OPTIONS DUCT ST ACK GASES CALIBRA TION GAS INSTRUMENT AIR SUPPL Y (REF . AIR) PRESSURE REGULA TOR FLOWMETER INTELLIGENT FIELD TRANSMITTER MUL TIPROBE CALIBRA TION GA[...]

  • Page 30

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-6 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 MPS 3000 CALIBRA TION GAS SEQUENCER HPS 3000 HPS 3000 (OPTIONAL) (OPTIONAL) Explosion Proof Required only for Hazardous Area Applications, otherwise use NEMA 4X. Lengths Excee[...]

  • Page 31

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Descripti on and Spec ificat ions 1-7 World Class 3000 After s electing t he probe m ounting loc ation, provisio n shou ld be m ade for a platf orm where the pr obe ca n be eas ily ser viced. The inte lligent f ield transm itter ([...]

  • Page 32

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-8 Description and Specificatio ns Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000[...]

  • Page 33

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-1 World Class 3000 SECTION 2 INSTALLATION 2-1 OX YGEN ANALYZER (P ROBE) INST ALLATION Before starting to instal l this equip- ment, read the "Safet y instru ction s for wiring and installation of this appara-[...]

  • Page 34

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-2 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 ROSEMOUNT CAL GAS REF AIR FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.28 (185) 6.10 (155) 0.59 (15) 5.12 (130) 0.75 (20) 0.71 (18) 5.71 (145) 4.75 (121) DIN 4512C19H[...]

  • Page 35

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-3 World Class 3000 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.6 NOMINAL INSULA TE IF EXPOSED T O AMBIENT WEA THER CONDITIONS ELECTRICAL CONNECTOR REF AIR AN[...]

  • Page 36

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-4 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V . ADAPTOR PLA TE DIMENSIONS FOR PROBE T ABLE VI. ADAPTOR PLA TE DIMENSIONS FOR ABRASIVE SHIELD[...]

  • Page 37

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-5 World Class 3000 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT C[...]

  • Page 38

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-6 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASSEMBLIES ARE TH[...]

  • Page 39

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-7 World Class 3000 4. If using th e opti onal ceram ic dif fus or element, th e vee deflector mus t be cor- rectl y oriented. B efor e insert ing the probe, ch eck the direction of f low of the gas in the duct. Or[...]

  • Page 40

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-8 Installation Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 3000 c. Reference Air Package After the ox ygen anal yzing (pr obe) u nit is installe d, connec t the ref erence air set to the probe j unctio n box. T he refer ence air set sh ould be in stalled in [...]

  • Page 41

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-9 World Class 3000 2-2 INTELLIGENT FIELD T RANSMITT ER (IFT) INST ALLATION a. Mech anical Installation The outl ine dra wing of the IFT m odule i n Figure 2- 4 sho ws m ounting centers and clearances . The N EMA 4[...]

  • Page 42

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-10 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 Do not install jumper JM6 on the mi- croproc essor bo ard, o r JM1 o n the in - terconnect board, if an HPS is installed in the system. T his w ill result in system failure. 3. The IFT must hav[...]

  • Page 43

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-11 World Class 3000 NOTE General Wiring Recomme ndations To main tain CE compli ance an d ensu re proper EM C performance , all sign al w ires to th e Inter- connect Board, with the exception of the probe cable, s[...]

  • Page 44

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-12 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 FUSES FUSES NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 V AC, ANTI- SURGE, CASE SIZ E5X2 0M M , TYPE T T O IEC127, SCHURTER. Figure 2-7. IFT Power Supply Board Jumpers[...]

  • Page 45

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-13 World Class 3000 BK GN WH PU SHIELD SHIELD CAL RET NO GAS LO GAS HI GAS IN GAS SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD INTELLIGENT FIELD TRANSM[...]

  • Page 46

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-14 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 OUT PUT JUMPER HPS Rem ove JM6 Probe ( No HPS) Install J M6 A N ALOG OUTPUT (Condition during microcontroller failure) Jumper Output = zero Install JM7 Output = m ax imum Rem ove JM7 (See Figur[...]

  • Page 47

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-15 World Class 3000 JM7 JM6 J4 SW1 TO I/O BOARD 3D39513G REV TO LDP CARD TO POWER SUPPL Y CARD TP4 +30VISO-C GNDC +5VISO-C TP5 TP6 TO GUI CARD J3 J2 J1 TP1 -5V TP2 +15V TP8 +5V TP3 -15V TP7 JM7 CURRENT/VOL T AGE S[...]

  • Page 48

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-16 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 OUT PUT JUMPER HPS Rem ove JM1 Probe ( No HPS) Install J M1 Figure 2-11. Interconnect Board Jumper Configuration 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17[...]

  • Page 49

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-17 World Class 3000 CLASS 1, DIVISION 1, GROUP B ENCLOSURE #10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLA TE) 0.13" (3.3) THK U. L. APPROVED GASKET 7.00 (177.8) 3.25 (82.6) 3.63 (92.2) 0.31 (7.[...]

  • Page 50

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-18 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 + + + + + + + + + - - - - - - - - - BK WH J9 J8 J3 J2 J1 TRIAC RELA Y ST ACK TC ANALOG HEA TER PROBE MV PROBE MV PROBE TC PROBE TC AD590 (INTERNAL WIRING) WH BK OR CELL+ YE HTR TC + BL CELL - R[...]

  • Page 51

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-19 World Class 3000 JM7 I V MPS TERMINA TION BOARD MPS 3000 MUL TIPROBE CALIBRA TION GAS SEQUENCER (OPTIONAL) L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO [...]

  • Page 52

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-20 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 TRANSFORMER TRANSFORMER SCREW (2 PER CO VER) TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM ELECTRONICS) 29850005 Figure 2-15. Heater Power Supply Wiring Con[...]

  • Page 53

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-21 World Class 3000 1 2 NOTES: 100 V .A.C. OPERA TION REQUIRES TRANSFORMER P ART NUMBER 1M02961G02. REFER TO T ABLE 3-5 FOR PROPER SET POINT SELECTION. 1 2 0310122 Figure 2-16. Jumper Selection Label NOTE Before s[...]

  • Page 54

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-22 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 2-4 MULT IPROBE CALIBR A TION G AS SEQUENC ER INST ALLATION a. Mech anical Installation The outl ine dra wing of the MPS m odule in Figure 2- 18 sho ws m ounting cent ers and clearances . The b[...]

  • Page 55

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-23 World Class 3000 3. Connect the low O 2 c alibra tion gas to LOW GAS. T he calibrati on gas pres- sure shou ld be s et at 20 ps i (138 k Pa). 4. Connect the REF AIR OU T to t he ref- erence a ir fitting o n the[...]

  • Page 56

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-24 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000 MPS TERMINA TION BOARD L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS LOW G[...]

  • Page 57

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Install at ion 2-25 World Class 3000 NOTE Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion pr ocess. Damage can result from having a cold probe expose d to the pro[...]

  • Page 58

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-26 Installation Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000[...]

  • Page 59

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Setup 3-1 World Class 3000 SECTION 3 SETUP 3-1 OVER VIEW This section pro vides i nform ation on c onfigur ing the IFT 300 0 Intel ligent Fie ld Trans mitter . This section assum es that you are fam iliar with t he operatio n of t[...]

  • Page 60

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 3-2 Setup Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 automatic calibrat ions, set the A uto Cal pa- rameter to Yes. f. T he Output Tr acks setting deter mines whether the analog o utput track s the ox y - gen read ing duri ng a cal ibratio n. Setting Outp[...]

  • Page 61

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-1 World Class 3000 SECTION 4 CA LIB RA TIO N 4-1 A N ALOG OUTPUT C A LIBR A TION For the ana log out put to p erform within the pub- lished s pecif icatio ns, it m ust be m anual ly cali- brated. T he onl y equipm e[...]

  • Page 62

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-2 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 2. Calibration Methods There ar e three c alibration m ethods: manual ( sem iautom atic), m anuall y ini- tiated a utomatic , and f ully autom atic. Manual (s em iautomatic ) cali bration is done[...]

  • Page 63

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-3 World Class 3000 255 Brim le y Road Scarboro ugh, Ontar io, Canada 416/266-3 161 SCOTT ENVIRONM ENT AL TECHNOLOGY, INC. SCOTT SPECI ALTY GASES 2600 Cajon Blvd. San Bernardi no, CA 92411 714/887-2 571 TW X: 910-390[...]

  • Page 64

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-4 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 REFERENCE AIR CONNECTION REFERENCE AIR SET FLOW METER INSTR. AIR IN LEAK TIGHT V AL VES 2 SCFH 5 SCFH PROBE (END VIEW) CALIBRA TE IN-PLACE FITTING CHECK VA LV E REG 0.4% O 2 8.0% O 2 PROBE CALIBR[...]

  • Page 65

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-5 World Class 3000 27270007 CALIBRA TION GAS KIT #1 (P/N 6296A27G01) Figure 4-2. Portable Rosemount Oxygen Calibration Gas Kit 2 Extra gas bottles ar e a vailable at: Rosem ount Anal ytical I nc. Box 901 Orrvil le, [...]

  • Page 66

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-6 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 0.4 % O 2 8.0 % O 2 27270005 CALIBRA TE IN PLACE CONNECTION CHECK VA LV E PUSHBUTTON REGULA TOR WITH CONTENTS GAGE - SET 5 SCFH REFERENCE AIR CONNECTION CALIBRA TION GAS HOSE CONNECTS TO CHECK VA[...]

  • Page 67

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Calibrati on 4-7 World Class 3000 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTIONAL CHECK VA LV E PROBE SIGNAL CONNECTIONS MPS-IFT SIGNAL CONNECTIONS MPS INSTRUMENT AIR IN CALIBRA TION GAS 1 (HIGH ) O 2 CALIBRA TION GAS 2 (LOW O [...]

  • Page 68

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-8 Calibration Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 3000 Table 4-1. Automatic Calibration Parameters Auto Cal YES/NO Set to YE S Outpu t Tracks YES/NO Set as desir ed to con- figure an alog outp ut track ing. Cal Int vl XD XH Set the desire d time betw[...]

  • Page 69

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m ent Ca li bra t i on 4- 9 World Class 3000 Calibra tion R ecord For Rosemount A n a l y t i cal I n S i tu O 2 P r obe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into S ervice: Da[...]

  • Page 70

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4- 10 Ca li bra t i on Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m e nt World Class 3000[...]

  • Page 71

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-1 World Class 3000 SECTION 5 GENERAL USER INTE RFACE (GUI) OPE R A TION 5-1 OVER VIEW Ensure that the ox ygen anal yzer, heater po wer suppl y, and intel ligent f ield trans mitter have [...]

  • Page 72

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-2 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 5-2 DELUXE VERSION IFT DISPLAYS AND CONTROLS EN TE R ESC DA TA CAL SET UP HE LP 1 2 3 4 5 6 7 8 9 INTERNAL VIEW CAL TGH TGL 10 11 12 13 21 190003 EXTERNAL VIEW IFT CO VE[...]

  • Page 73

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-3 World Class 3000 Table 5- 1. Samp le HEL P Messag es MENU, SUB-M ENU, HELP OR PA RA METE R NA ME ME S SA GE PROBE D ATA Press ENT ER k ey to acc ess DAT A m enu. CALIBR ATE O 2 The CAL[...]

  • Page 74

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-4 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 5-8 CALIBR ATE O 2 SUB-M ENU The CALI BRATE O 2 sub- m enu (Table 5- 4) is used to ent er the c alibrat ion m ode. To ac cess the CALI BRAT E O 2 sub- m enu, press the C[...]

  • Page 75

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-5 World Class 3000 (CONTINUED ON SHEET 2) 686022 PROBE DA T A DIAGNOSTIC DA T A VOL T AGES PROCESS DA T A TEMPERA TURE Cell Stack Cold Junct Cell Cell T/C Stk T/C Cold Jnt OUTPUT V ALUES[...]

  • Page 76

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-6 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 (CONTINUED ON SHEET 3) (CONTINUED ON SHEET 3) (CONTINUED FROM SHEET 1) See sheet 4 SLOPE CONST ANT SET POINT RESET SLOPE AND CONST 34.5 mV/D- 57.5 mV/D -20.0 mV - 20.0 m[...]

  • Page 77

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-7 World Class 3000 (CONTINUED FROM SHEET 2) SETUP (CONTINUED FROM SHEET 2) ANALOG OUTPUTS SOURCE AOUT TYPE RANGE SETUP O2 Efficiency Dual Rng O2 HART 4-20 mA 0-20 mA 0-10 V See sheet 5 U[...]

  • Page 78

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-8 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 (CONTINUED FROM SHEET 2) CALIBRA TION HIGH GAS LOW GAS AUTO CAL OUTPUT TRACKS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM 0.1000% O2 25.00% O2 0.1000% O2 25.00% O2[...]

  • Page 79

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-9 World Class 3000 (CONTINUED FROM SHEET 3) RANGE SETUP Log LIN Log LIN HIGH END LOW END 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% [...]

  • Page 80

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-10 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5- 4. C ALIBR A TE O 2 Sub-Menu SUB-MENU SELECT ION SET UP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPTION Perform Calibration Auto Cal i n Probe Setup is YES Pr[...]

  • Page 81

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-11 World Class 3000 Table 5- 4. C ALIBR A TE O 2 Sub-Menu (continued) SUB-MENU SELECT ION SET UP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPTION View Constants Lates t Calibration Slo p[...]

  • Page 82

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-12 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5-5. SETUP Sub-M enu SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Calibration High Gas ____% O 2 Value of hig h O 2 calibrat ion g as (0.10 00% - 25.0 0% O 2 ). [...]

  • Page 83

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI ) Operat ion 5-13 World Class 3000 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Relay Outputs NOTE K1 and K2 relay outputs can be configure d for "OFF"[...]

  • Page 84

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-14 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Anal og Out pu t RANGE SET UP (continued) (Source set to Dual Rng O 2 ) Xfer Fnct L[...]

  • Page 85

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-1 World Class 3000 SECTION 6 TROU BLESHOOTI NG 6-1 OVER VIEW The s ystem troubl eshootin g desc ribes ho w to identif y and is olate f aults which m a y develop i n the Ox ygen Anal yzer S ystem . Refer to Pr ob[...]

  • Page 86

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-2 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6- 1. IF T Stat us Codes Off H eater po wer has b een turne d OFF b y the elec tronics . The dis pla y shows 0% O 2 . Sever al con- ditions m a y cause the OFF status : 1. The cell h eat[...]

  • Page 87

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-3 World Class 3000 6-4 HE A TE R PROBL EM For all heater troub les ho otin g, al lo w at least 30 minutes for the oper ating t em perature to sta bi- lize. Af ter the warm up period, observ e the s ys- tem s tat[...]

  • Page 88

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-4 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6-2. Heater Troubleshooting (continued) Problem Cause Corrective Action Status is HtrE r or OFF. Cell TC > 2 8.4 mV. Cold Junctio n 273 to 330 mV ( normal). O 2 Display = 0 % 1. T ria[...]

  • Page 89

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-5 World Class 3000 6-5 CELL PROBLEM For cell troubles hoot ing, as i n heater prob lems , you should allo w at least 30 minutes f or oper at- ing tem perature to stab ilize. Af ter this warm up period, o bserve [...]

  • Page 90

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-6 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table 6-3. Cell T roubleshooting (continued) Problem Cause Corrective Action Status is ResHi or CalEr. Cell mV = -20 to 120 mV (normal) (continued). 1. Refer ence air c ontam ination ( oil/wat[...]

  • Page 91

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-7 World Class 3000 6-6 IFT PROBLEM W hen an IFT probl em is suspec ted, look at the LED on the m icr oprocess or board. T he LED may be OFF, O N, or f lashing. Refer to T able 6- 4 to trou bleshoot IFT r elated [...]

  • Page 92

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-8 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 6-7 M PS PROBLEM MPS pro blems can occ ur with a s tatus of C Err, R Hi, TGLo w. The O 2 re ading ca n be 0% t o 99%, and pr obe dat a will be in the norm al ranges. C onsider two cond itions [...]

  • Page 93

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-9 World Class 3000 6-8 PERFORM ANCE PROBLEM (PROCE SS RESPON SE IS SUSP ECT) O 2 readings m a y not alwa ys agree with k nown process conditio ns. Suc h a disc repanc y can be the first s ign of a problem either[...]

  • Page 94

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000[...]

  • Page 95

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Return of Materi al 7-1 World Class 3000 SECTION 7 RETURN OF MATERI AL 7-1 If f actor y repair of def ective equipm ent is re- quired, pr oceed as follo ws: a. Secure a retur n author izatio n num ber f rom a Rosem ount Ana lytica[...]

  • Page 96

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 7-2 Return of Material Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 3000[...]

  • Page 97

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices 8-1 World Class 3000 SECTION 8 A P PENDICES A PPENDIX A. WORLD CLA SS 3000 OXYGEN A NALYZ ER (PROBE) A PPENDIX B. HPS 30 00 HEA TER POWER SU PPLY APPENDIX D. MPS 3000 MUL T I PROBE CALIBR ATION G AS SEQUENCER A P PENDIX[...]

  • Page 98

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3. 29 1 27 28 25 24 26 20 19 17 7 8 15 13 16 18 23 22 10 11 21 20 11 14 12 10 9 [...]

  • Page 99

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-1 World Class 3000 A P PENDIX A , REV. 3.8 WORLD CL ASS 3000 OXYGEN AN A LY ZER (PROBE) DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instruc[...]

  • Page 100

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 Table A-1. Specifi cation s for O xygen Analyzing Equip ment. 1, 2 Probe lengt hs, nom inal ..................................................................18 inches (45 7 mm) , 3 feet (0.91 m ), 6 f[...]

  • Page 101

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-3 World Class 3000 A -2 PRO BE ASSEM BLY EXT ERIOR Prim ary probe ex terior c om ponents includ e a flange-m ounted zirconi um oxide cell, m ounted on a tube as sem bly and pro tected b y a snubb er diff usion assem bl [...]

  • Page 102

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d. Cell - General The c omponents which m ak e up the cell are machined to clos e tolera nces an d assem bled with c are to pr ovide ac curat e oxygen m easur ements . Any replacem ent requires attenti[...]

  • Page 103

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-5 World Class 3000 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A-6. Probe Junction Box A -4 PROB E JUNCT ION BOX The probe j unct ion box, F igure A- 6, is posi[...]

  • Page 104

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o 22.5 o DIA ON A 7.50 DIA B.C. (REF) .7[...]

  • Page 105

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-7 World Class 3000 P0010 Figure A-8. Cerami c Di ffusio n/Dust Seal A ssemb ly Thes e modified d iff usion and vee deflec tor assem blies are availa ble i n standar d, Fig ure A-8, and f lame ar restor v ersion, Figure [...]

  • Page 106

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 d. Snubber Diffusion/Dust Seal Assembly The snubber diff usion/dust s eal as sem bly, Figure A-1 2, is us ed in app licat ions where an abrasi ve shield is to b e used with a snubber t ype dif fusion e[...]

  • Page 107

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices A-9 World Class 3000 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDW ARE 4 3 6 19.80 (502.[...]

  • Page 108

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.69 kPa GAUGE) MAX. CLEAN DRY AIR REQUIRED. FITTING IS LOCA TED ON FAR SIDE. CALIB[...]

  • Page 109

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-11 World Class 3000 Extended T emperat ure By-Pa ss Arran gements ( 2400 ° ° ° ° F; 1300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ By-pas s Pack age with ANS I bolt patt er n. 1U0571 G02 6’ B[...]

  • Page 110

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 PROBE TROUBLESHOOTING A -7 O VERVI EW The probe tr oub leshooting s ection descr ibes how to i dentif y and is olate fau lts whic h m ay de- velop in the prob e ass em bly. Install all p rotectiv e [...]

  • Page 111

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-13 World Class 3000 Table A-2. Fault Finding (Continued) Symptom Check Fault Remedy 2. System r esponds t o oxygen conc entrat ion changes but does not give correct indi cation Recorder or r emote indicator Cal ibratio[...]

  • Page 112

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Figure A-16. Flow chart of Pr obe Related Problems, #1[...]

  • Page 113

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-15 World Class 3000 Figure A-17. Flow chart of Pr obe Related Problems, #2 A[...]

  • Page 114

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-16 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLET ING INSTALL ATION, MAKE SU RE TH AT THE PROBE I S TURNED ON AND OPER ATING PRIOR TO FIRING UP T HE COM BUSTION PROCESS. D A M AGE C AN RESULT FROM[...]

  • Page 115

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-17 World Class 3000 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNECTOR INCONEL CELL WIRE (CLEAR SLEEVING) HEA TER WIRES (BLACK SLEEVING) THERMOCOUPLE - (RED ALUMEL) THERMOCOUPLE + (YELLOW CHROMEL) CALIBRA TION GAS FITTI[...]

  • Page 116

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-18 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A -19. R e mo val of Op tio na l D if fu sor and Vee D eflect or PROBE TU[...]

  • Page 117

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-19 World Class 3000 Damage to th e dif fusion el ement m ay be- come appar ent dur ing cal ibratio n. Com pare probe resp onse wit h pre vious respo nse. A brok en diffus ion elem ent will caus e a sl ower response to [...]

  • Page 118

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-20 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 11. W ipe a heavy la yer of ant i-sei ze com - pound onto t he thr eads and m atin g surf aces of the diff usion hub an d retainer. 12. Assem ble retai ner and diff usion hub with two pin spanner wr[...]

  • Page 119

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-21 World Class 3000 d. Us e a p enci l to m ark location s of spri ng cl ip on cer amic rod, F ig ur e A -2 2 . e. P ry o r sque ez e tab s on sp ring cli p s, and pull contac t and t herm ocou ple as sem bl y out of p[...]

  • Page 120

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-22 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 term inal strip co uld ac t as add itional t her- mocouple junctio ns. T his coul d produc e a voltage th at woul d aff ect the ther moc ouple out put si gnal. Do not bend wires c loser tha n 1/4 i [...]

  • Page 121

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-23 World Class 3000 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffusion El ement 2. Socket Hd Cap Screw [0. 25 in.-28 x 0.063 (16 mm) ] 3. Cell and Flange As sembly 4. Corrugated Seal 5. Probe Tube Assemb ly 6. Gasket [...]

  • Page 122

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-24 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Do not use se alant w hen inst alling the stainless st eel tub es. Gas samples may become cont aminat ed. 2. First in stal l th e stai nl e ss ste el tubi ng on the fitt ing at the bottom of the pr [...]

  • Page 123

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es A-25 World Class 3000 REPLACEMENT PARTS Table A -3 . Rep lacement P arts f or Probe Figure and Index No. Part Number Description Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 3, 2 Figure A-2[...]

  • Page 124

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-26 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Table A-3 . Replacement Parts for Probe (Continued) Figure and Index No. Part Number Descrip tion Figure A-9 Figure A-1 1 Figure A-4 Figure A-1 9 Figure A-2 5 Figure A-1, 2 Figure A-1 2 Figure A-1 4[...]

  • Page 125

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV . 2.2 HPS 3000 HE A TER P OWER SUPPLY DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this Instruction Bu[...]

  • Page 126

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2. Heater Power Supply, Interior[...]

  • Page 127

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-3 World Class 300 0 Table B-1. Specifications for Heater Power Supply Environm ental C lassification .................................................. NEM A 4X (I P56) Optio nal - Clas s 1, Div ision 1, Group B ( [...]

  • Page 128

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when c onnected to the C RE 300 0 Control Ro om Electron ics, li ne voltag e pas ses through th e rela y (when on) and is convert ed into 44 vo lts b y the tra nsfor mer. If the pr[...]

  • Page 129

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER. METER INDICA TES PULSA TING NOMINAL 44 V AC. [...]

  • Page 130

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C. CHECK IF THE YELLOW WIRE IS CONNECTED TO POSITIVE AND THE RED T O NEGA TI[...]

  • Page 131

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART T O HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200. IF THE NUMBER IS NEGA TIVE THEN SOMEWHERE THE THERMOCOUPLE WIRES ARE REVERSED. S[...]

  • Page 132

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA IN T EN ANCE B-5 OVER VI EW This section d escr ibes ser vice an d rou tine maintenanc e of the HPS 300 0 Heater Power Suppl y Field Modu le. Rep lacem ent parts re- ferred[...]

  • Page 133

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices B-9 World Class 300 0 i. Making a note of the locat ion an d color of each wir e, disconn ect wires from term inal strip on m other b oard. j. Rem ove four sc rews (9) ho lding m other board to s tand off s (10) on s[...]

  • Page 134

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 35730006 NO TE: NO T ALL P ARTS SHO WN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LI ST OF A V AI LABLE P ARTS SEE T ABLE B- 2. Figure B-7. Heater Power Supply, Exploded View[...]

  • Page 135

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6. Lockw asher 7. Daughter Board 8. Terminal Cover 9. Screw 10. Stand Off 11. Hex Nut 12. Mother[...]

  • Page 136

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0[...]

  • Page 137

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-1 World Class 300 0 A PPENDIX D, REV 2.4 MPS 3000 MULTIPROBE C ALIBR A TION GAS SEQUENCER DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this Inst[...]

  • Page 138

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 PO WER SUPPL Y REGULA T OR TUBE SOLENOID MANIFOLD HOSE AD APTER CABLE GRIP TER MINA TION BOARD FLO WMETER 27270024 Figure D-2. Multiprobe Calibration Gas Sequencer, Interior Table D-1. Specifications [...]

  • Page 139

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-3 World Class 300 0 CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2 (LOW O ) 2 PROBE (END VIEW) ELECTRONIC P ACKA GE CALIBRA TION GAS CHECK VA LV E PROBE SIGNAL CONNECTIONS MPS ELECTRONICS P ACKA GE SIGNAL CONNECTIONS[...]

  • Page 140

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE PURGE NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 3 "BEBCO" PURGE W ARNING NOTICE SUPPLIED WITH BEBCO UNIT AND TO BE INST ALLED ON MPS UNIT AS SHOWN. 2 WITH EL[...]

  • Page 141

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-5 World Class 300 0 MPS 3000 TROUBLESH OOTING D-3 OVER VI EW This section d escr ibes troub leshoot ing f or the Multipro be Cal ibratio n Gas S equenc er. Ad di- tional troub les h oot ing inf or m ation can be found i[...]

  • Page 142

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 YES YES NO NO SYMPTOM SOLENOID IS OPERA TING NORMALL Y . ENSURE THA T A SUFFICIENT SUPPL Y OF CALIBRA TION GAS IS A V AILABLE. CALL FOR FACT ORY ASSIST ANCE. SET METER* FOR 50 VDC. PLACE PROBES ON TER[...]

  • Page 143

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-7 World Class 300 0 SERVICE AND NORM AL MA IN T EN ANCE D-5 OVER VI EW This section d escr ibes ser vice an d rou tine maintenanc e of the MPS 30 00 Mu ltiprobe Cali- bration Gas Seq uencer. Replacem ent parts re- ferre[...]

  • Page 144

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 49 49 50 53 53 41 31 54 14 34 54 1 17 16 18 15 26 27 42 48 46 42 40 30 30 22 35 36 37 21 32 4 33 58 57 59 60 56 21 44 45 19 20 42 51 43 52 47 62 61 55 2 3 38 39 25 24 23 28 29 5 63 64 6 7 9 8 13 12 11[...]

  • Page 145

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-9 World Class 300 0 LEGEND FOR FIGURE D-6 1. Enclosure 2. Screw 3. Plug 4. Cable Grip 5. Fitting 6. Hose Adapter 7. Pressure Switch 8. Plug 9. Solenoid Valve 10. Screw 11. Manifold 12. Washer 13. Screw 14. Gasket 15. Ou[...]

  • Page 146

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-10 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0 D-10 FLOWM ETER ADJUST M ENTS There ar e two flowm eters per flowm eter ass em - bly. The top flo wmeter is factor y set to 5 sc fh. The bottom f lowmeter is s et to 2 sc fh. Sho uld the flow nee d[...]

  • Page 147

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-11 World Class 300 0 REPLACEMENT P A RTS Table D- 3. Replacemen t Parts for th e Mu ltiprobe T est Gas Seq uencer FIGURE and INDEX No. PART NUM BER DESCRIPTION Figure D-6, 58 1A9790 9H0 1* Power Suppl y Figure D-6, 9 3D[...]

  • Page 148

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-12 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0[...]

  • Page 149

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-1 World Class 3000 A PPENDIX E, REV . 4.5 IFT 3000 INTE LLIGEN T FIELD TR ANSMITTE R DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instructio[...]

  • Page 150

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 e. Heater (option al) A heater is a vailabl e for am bient c onditions bel ow 32° F (0°C) . f. Z-Purge (optional) A Z-purg e arran gem ent is ava ilabl e for ap- plicatio ns requ iri ng hazar dous ar[...]

  • Page 151

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-3 World Class 3000 PROBE ZERO CROSSING DETECTOR TRIAC RELA Y TO HEA TER COLD JUNCTION TEMP . PROBE TC ST ACK TC CELL LINE RELA Y TRIAC AD590 PROBE TC ST ACK TC CELL MV HEA TER POWER SUPPL Y (OPTIONAL) IFT TRANSFORMER 21[...]

  • Page 152

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 IFT 3000 TR OUBLESHO OTING E-3 OVER VIEW The IFT troubles hooting s ection descr ibes ho w to identif y and isola te fau lts whic h m ay deve lop in the IFT . Install all p rotectiv e equip ment cov er[...]

  • Page 153

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-5 World Class 3000 Figure E-3. IFT Troubleshooting Flowchart, # 1 E[...]

  • Page 154

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 YES YES OXYGEN ANAL YZER SYSTEM IS EQUIPPED WITH HPS 3000. CHECK JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE INST ALLED. CHECK JUMPERS 9 OR 10 ON POWER SUPPL Y BOARD FOR COR- [...]

  • Page 155

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-7 World Class 3000 Table E-2. GUI Equipped IFT Fault Finding SYM PTOM COMPONENT F AILURE 1. Display is blank . Poss ible fai lure wit hin IFT . Check LED on m icroproc essor board. 2. CalEr is dis played. Repeat calibra[...]

  • Page 156

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 3000 SERVICE AND NORM AL MA IN TEN ANCE E-5 OVER VIEW This section d esc ribes ser vice an d rou tine maintenanc e of the Inte lligent Fi eld T ransm itter. Replacem ent parts referr ed to are a vailable fr[...]

  • Page 157

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices E-9 World Class 3000 1. Cable 2. Machine Screw, M 3 x 8 mm 3. Lockwasher, 3 mm (Note 2) 4. Power Supply Board 5. Fuses, 5 Amp 6. Enclosure 7. Plug 8. Machine Screw, M 5 x 8 mm 9. Transformer 10. Mounting Plate 11. Micropr[...]

  • Page 158

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 l. Reinstal l m ounting plate (10) to enclos ure (6) with the necess ary scr ews and washers. m. If r emoved, rep lace ther mos witch ass embl y (18, 19, Fi gure E- 8) and sec ure wit h scr ews (13)[...]

  • Page 159

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-11 World Class 3000 u. Conn ect cable ( 1) to the recept acle on m i- croproc essor boar d (11). Rec onnect G UI assem bly cable to r eceptac les on m icro- process or board if IFT is equippe d with G UI. v. Replac e p[...]

  • Page 160

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 i. Replace pro tective c over ( 13) an d secure with washer s (15) and screws (14). j. Close co ver door ( 16) an d secur e with screws (1 7). E-11 GUI ASSEM BLY REPL ACEM ENT Thes e replacem ent in[...]

  • Page 161

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-13 World Class 3000 8. Splice heat er wire to new heater (21) and attach new heater to heater mounting p late (20) . 9. Attac h hea ter assem bl y (20, 21) to mounting p late (15) using scr ews (11) and washers (12). 1[...]

  • Page 162

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 1 2 3 4 5 6 7 10 A 11 12 8 9 13 14 19 18 17 16 15 A B B 20 21 22 23 NOTES: 1. 2. LETTERS INDICA TE WIRE CONTINUITY ; A T O A AND B TO B. NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL[...]

  • Page 163

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es E-15 World Class 3000 REPLACEMENT PARTS Table E- 3. Rep lacement P arts f or the Int elligent Field T ransmitte r. FIGURE and INDEX No PART NUMBER DESCRIPTION Figure E-6, 9 1N04946G0 1 Transf orm er Figure E-6, 12 3D39 1[...]

  • Page 164

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-16 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000[...]

  • Page 165

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -1 World Class 3000 A PPENDIX J, REV 1.1 HART COMMUNIC A TOR M ODEL 275 D9E IFT 3000 A P PLIC A TI ONS DESCRIPTION J-1 COMPONENT CHECKLI ST OF T YPICAL HA RT ® COMM UNICA T OR P A C KAGE A typical Mod el 275D9E HART [...]

  • Page 166

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-2 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 b. Device Descriptio n The HART (High way Addr essable Rem ote Trans ducer) Comm unic ator is a hand-he ld comm unications inter face dev ice. It pr ovides a comm on comm unica tions link to all m ic [...]

  • Page 167

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -3 World Class 3000 INSTALLATION J-4 HART COMM UNICATOR SIGN AL LINE CONNECTIONS The HART Comm unicator can connect to the IFT analog output s ignal line at any wiri ng ter- mination point in the 4- 20 mA c urrent loo[...]

  • Page 168

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-4 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 Explosions can result in death or se ri- ous injury. Do not make connections to the HART Communicator's serial port or NiC ad recharg er ja ck in an ex- plosive atmosphere. 1. Pr ogram IFT analog[...]

  • Page 169

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -5 World Class 3000 R L < 250 Ω INTELLIGENT FIELD TRANSMITTER IFT 3000 LOOP CONNECTORS USE INTERF ACE 00275 0013 ONLY SERIAL PORT & BA TTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT NOTE: THE S[...]

  • Page 170

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-6 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 OPERATION J-6 OFF-LINE AND ON-LINE OPERA TION S The HART Comm unicator can be oper ated bot h off-line and on-l ine. Of f-line op erations are th ose in which t he com munic ator is n ot connec ted to[...]

  • Page 171

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -7 World Class 3000 Oxygen Efficiency Stack O cell CJtemp 2 VIEW FLD DEV V ARS PV is PV PV % mge PV AO PROCESS V ARIABLES DIAG/SERVICE VIEW PV -Aout VIEW OUTPUT V ARS VIEW SV SV is SV SV % mge O cell Cell TC Stack TC [...]

  • Page 172

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-8 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O RANGE 2 Set O Xfer fn 2 DEVICE INFORMA TION Manufacturer Distributor Model Dev id Ta g Descriptor Message Da[...]

  • Page 173

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -9 World Class 3000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Distributor Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Unive[...]

  • Page 174

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-10 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 TROU BLESHOOTI NG J-8 OVER VIEW If the HART Comm unicator f ails to f unction properl y, verif y that the u nit's batter y pack and mem ory module ar e correc tly as sem bled to the comm unicato[...]

  • Page 175

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J-11 World Class 3000 DOES HART UNIT HA VE POWER ? DOES HART UNIT INDICA TE BA TTERY POWER GOOD ? IS HART UNIT BEING USED "ON-LINE" ? IS HART UNIT CONFIGURED FOR IFT? IS IFT POWERED ? IS IFT EXPERIENCING F AU[...]

  • Page 176

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-12 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000 NO NO NO NO NO NO YES YES YES YES YES YES > IS LOAD RESIST ANCE 250 OHMS ? (CONTINUED FROM SHEET 1 OF 2) CONNECT THE HART UNIT TO THE 4-20 mA SIGNAL LOOP . REFER TO SECTION 2. IF LOAD RESIST ANCE [...]

  • Page 177

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J-13 World Class 3000 RETURNING EQUIPMENT TO THE FA CTORY J-10 If f actor y rep air of def ective equipm ent is r e- quired, pr oceed as follo ws: a. Sec ure a r eturn aut horizat ion num ber f rom a Rosem ount Ana lyt[...]

  • Page 178

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-14 Appendices Rosemount Analyt ical Inc. A Division of Emers on Process Management World Class 3000[...]

  • Page 179

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices 9-1 World Class 3000 SECTION 9 INDEX This index is an alphab etized listing of par ts, term s, and proc edures having t o do with the H az- ardous Area Ox ygen/Com bustibles Tr ansm itter. Ever y item lis ted in th is i[...]

  • Page 180

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 9-2 Index Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 3000 Pushbutto n Regu lator, 4-5 Q Quick Refer ence Chart, 5-3 R Referenc e Air, 1-1, 2-8, 2- 22 S Semiautom atic Cal ibratio n, 2-23, 4-2, 4-6 SETUP Sub-M enu, 5-4 Status Li ne, 5-3 Stop Val ve, 1-7 T TGH, 5[...]

  • Page 181

    3573 365 6 / 7-02 ROSEMO UNT WA RRA NTY Rosem ount warrants that the equipm ent m anuf actured and s old b y it will, upon s hipm ent, be free of def ects in workm anship or m aterial. S hould an y failure to c onform to this warranty b ecom e ap- parent duri ng a per iod of one year after th e date of shipm ent, Rosem ount shal l, upo n prom pt wr[...]

  • Page 182

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 © Rosemount Analytic al Inc. 2002 Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onproc ess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private Ltd. 1 Pandan Cre[...]