Emerson 4000 manual

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Table of contents for the manual

  • Page 1

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 http:// www.processanalyt ic.com Oxy mitter 4000 Oxygen T ransmitter[...]

  • Page 2

    Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www.processanalyt ic.com ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical desig ns, m anufac tures and tes ts its p[...]

  • Page 3

    HIGHLI GHTS OF CH ANGES Effectiv e December, 2 003 Rev. 3.0 Page Summ ary Cover Updated photo, re vision number , and date. P-3 thro ugh P-1 4 Added f oreign lan guage versions of ‘Saf ety Ins tructio ns for the W iring and Instal latio n of this Apparat us’. P-22 Revised F igure 1 t o inclu de rem ote electron ics vers ions. 1-1 Revised para. [...]

  • Page 4

    HIGHLI GHTS OF CH ANGES (CON TINUED) Effectiv e December, 2 003 Rev. 3.0 (Cont inued) Page Summ ary 8-5 through 8-19 Revised F igure 8-3 through F igure 8- 17 and re lated tex t to incl ude LOI fault/a larm messages and correc tive ac tions. 9-0 Moved Cal ibratio n Record f orward f or fas ter acc ess. 9-2 Added ne w procedura l step, p ara. 9-2b.2[...]

  • Page 5

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Oxymitter 4000 TA BLE OF CO NTEN TS PREF ACE........................................................................................................................ P-1 Definitions .............................................[...]

  • Page 6

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 6-0 ST ARTUP AND OPER ATION OF OXYM ITT ER 4000 WITH LO I ................................. 6-1 6-1 Power Up .....................................................................................................[...]

  • Page 7

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Oxymitter 4000 LIST OF I LLUSTR A TIONS Figure 1-1. T y pical Syst em Package ....................................................................................... 1-2 Figure 1-2. Ox y mitter 40 00 Autoc alibration S ystem[...]

  • Page 8

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 Figure 8-8. Fault 6, H igh High Heat er Tem p .......................................................................... 8-10 Figure 8-9. Fault 7, High Case Tem p ...............................................[...]

  • Page 9

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Oxymitter 4000 PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation an d mainten ance of the O xymitter 4000. Some sections may describe equipment not used in yo[...]

  • Page 10

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORT A NT S A FETY INSTRU CTIONS FO R THE WIR ING A ND IN STA LL A TIO N OF THIS A PP ARATUS The following safety instructions apply specifically to all EU member states. They should be strictl y adhered t o [...]

  • Page 11

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Oxymitter 4000 BELANGRIJK Veiligheidsvo orschri ften voor de aan sluit ing en installa tie van di t toeste l. De hierna volgende veiligheid svoorschr iften zijn voor al bedoe ld voor de EU lidstat en. Hier m oet aan gehouden[...]

  • Page 12

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 VIGTIGT Sikkerhedsinstrukt ion for tilslutning og in stallering af dette ud styr. Følgende sikk erhedsin strukti oner gælder specifik t i all e EU-medl emsland e. Instrukti onerne ska l nøje følges for over[...]

  • Page 13

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Oxymitter 4000 BELANGRIJK Veiligheids instructie s voor de bedradin g en inst allatie v an dit apparaat. Voor alle EU lidstat en zijn de volgende veiligheid sinstru cties van toepas sing. Om aan d e geldende richtlijne n voo[...]

  • Page 14

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 TÄRKEÄÄ Turvallisuusohj e, jota on noudatettava täm än lait teen asen tamisess a ja kaape loinnissa. Seuraavat oh jeet pätevät er ityise sti EU:n jäsen valtio issa. Niitä täytyy ehdot tomasti nouda tt[...]

  • Page 15

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Oxymitter 4000 IMPORTANT Consignes de s écurité conc ernant le ra ccordem ent et l’ installat ion de cet appar eil. Les consigne s de sécurit é ci-dessou s s’adressen t particul ièrement à tous le s états m embres[...]

  • Page 16

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Wichtig Sicherhe itshinweise für den Ansc hluß und die Installat ion diese r Ge räte. Die folgend en Sicherhei tshinweise s ind in allen Mitglieders taaten der europä ischen G emeinschaft g ültig. Sie müs[...]

  • Page 17

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Oxymitter 4000 IMPORTANTE Norme di sicur ezza per il c ablaggio e l’instal lazione del lo strument o. Le seguenti n orme d i sicurezza si app licano specifica tamente agli s tati me mbri dell’Unione Europea, la cui stret[...]

  • Page 18

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 VIKTIG Sikkerhets instruks for tilkobling og insta llasjon av de tte utsty ret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjon ene skal føl ge[...]

  • Page 19

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -11 Oxymitter 4000 IMPORTANTE Instruçõe s de segurança par a ligação e instalação des te aparelho. As seguinte s instru ções de seguran ça aplic am-se especifi camente a tod os os es tados membro s da UE. Devem ser o[...]

  • Page 20

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-12 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORTANTE Instrucc iones de segur idad para el mon taje y cable ado de este apar ato. Las siguien tes instruc ciones de segu ridad , son d e aplicacion especi fica a todos l os mie mbros de la UE y se adjunt[...]

  • Page 21

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -13 Oxymitter 4000 VIKTIGT Säkerhetsföreskri fter för kab lage och inst allation av d enna apparat. Följande säk erhets föreskrifter ä r tillämpl iga för samt liga EU-med lemsl änder. De ska ll följ as i varj e avse[...]

  • Page 22

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-14 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

  • Page 23

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -15 Oxymitter 4000 CERAMIC FIBER PRODUCTS MA TERIAL SA FETY DA TA SHEET JULY 1, 1996 SECTION I. IDENTIFICATION PRODUCT NAME Cerami c Fiber Heaters, Mol ded Insul ation Modules and Ceramic Fi ber Radian t Heater Panel s. CHEMIC[...]

  • Page 24

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-16 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fi ber shapes. With or w ithout optional white to gray granu lar surface coating and/or option al black surface coating . SPECIFIC WEIGHT: [...]

  • Page 25

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -17 Oxymitter 4000 SECTION V. HEA LTH HAZARD DA TA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EX POSURE EYE Avoid contact with ey es. Slightly to moderately irritating . Abrasive action may cause damag e to outer [...]

  • Page 26

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-18 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 4) Pleural plaques (th ickening along the ch est wall) have been obs erved in a small num ber of em plo yees who had a long du ration of em ployment. There are se veral occupat ional and n on-occupat ional ca[...]

  • Page 27

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -19 Oxymitter 4000 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hy drofluoric acid and concen trated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.A. SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS [...]

  • Page 28

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-20 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION IX. SPECIA L PREC A UTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be f ollow ed. The Toxicology data indicate that ceramic fiber should b e handled with caution. Th[...]

  • Page 29

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -21 Oxymitter 4000 Insulation su rface should be lightly s prayed with water bef ore removal to suppres s airborne dus t. As water evaporates during rem oval, additional water sh ould be sprayed on surfaces as needed. On ly en[...]

  • Page 30

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-22 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 WHAT YOU NEED T O KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 400 0 OXYGEN TRA NSMITTER 1. W hat type of insta llatio n does your syst em r equire? Use the fol lowing dr awin gs, Figur e 1 and F i[...]

  • Page 31

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -23 Oxymitter 4000 O XYMITTER 4000 INSTR. AIR (REF . AIR) CAL. GAS LINE V OL T A GE 4-20 mA 37260049 INSTR. AIR (REF . AIR) LINE V OL T A GE 4-20 mA CAL. GAS 1 CAL. GAS 2 O XYMITTER 4000 REMO TE ELECTR ONICS WITH W ALL-MOUNTED[...]

  • Page 32

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-24 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK ST ART GUIDE? Use this Quick Start Guide if ... 1. Your s ystem r equires an Ox ymitter 4000 with or with out the INT EGRAL SPS 400 0 OPTI ON. Installat ion optio ns f or the O[...]

  • Page 33

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -25 Oxymitter 4000 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quick Start Guide, please read “W HA T YOU NEED T O KNOW BEFO RE INST ALLING AND WIRI NG A ROSEM OUNT OXYM ITTER 4000 OXY GEN TR ANSMIT - TER?[...]

  • Page 34

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-26 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 - - - - + + + + FA C T O R Y WIRE D 4-20 mA CONNECTION TERMINALS 5 AND 6 NO T USED LINE GROUND NEUTRAL CAL INITIA TE 5 VDC SELF POWERED T O REMO TE CONT ACT INPUT CONNECTION CAL FA I L IN CAL 5-3O VDC TO R E [...]

  • Page 35

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -27 Oxymitter 4000 QUICK REFE RENCE GUIDE M A NUAL C ALIBR A TION INSTRU CTIONS Performing a Manual Calibration with a Membrane Keypad 1. Place the contro l loop i n manual. 2. Press the C AL ke y. The CAL LED wil l light soli[...]

  • Page 36

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 P-28 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 HART COMMUNIC A TOR F A ST KEY SE QUENCES Perform Calibr ation O 2 Upper R ange Val ue 2311 32 1 Trim Analog Outpu t Analog O utput Lo wer Range V alue 24 32 2 Toggle Analog O utput T rack ing View O 2 Value [...]

  • Page 37

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 Oxymitter 4000 SECTION 1 DESCRIPTION A N D SPECIFIC A TIONS 1-1 COMPONENT CHECKLIST OF T YPICAL SYST EM ( PACKAGE CONT ENTS) A t ypical R osem ount O xym itter 4000 Ox yge n Trans mitte r shou[...]

  • Page 38

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-2 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 2 7 1 37260002 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 6 5 3 4 8 1. Instruction Bu lletin 2. IMPS 4000 Intel ligent M ultiprobe Test Ga s Sequen[...]

  • Page 39

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 Oxymitter 4000 c. System Configuration Ox y mitter 4000 uni ts are a vailable in seve n length opt ions, giving t he user the flexib ility to use an in situ p enetration a ppropr iate to the s[...]

  • Page 40

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-4 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER 02 CELL CALIBRA TION CALIBRA TION RECOMMENDED 02 CELL mV + 02 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LO[...]

  • Page 41

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 Oxymitter 4000 (c) Optional HART Interf ace. The Ox y mitter 4000’s 4-20 m A output line trans mits an a nalog s ignal proport ional to th e ox ygen level. The HART output is s uperim posed [...]

  • Page 42

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-6 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 LINE V OLTAGE 2 CALIBRA TION GAS LINES BY CUSTOMER [300 FT (90 M) MAX] OXYMITTER 4000 WITH INTEGRAL ELECTRONICS T ERMINATION IN CONTROL ROOM ASSET MANAGEMENT SOLUTIONS 4-20 MA O[...]

  • Page 43

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 Oxymitter 4000 DUCT ST ACK GASES CALIBRA TION GAS ADAPTER PLA TE LINE VOL T AGE LOGIC I/O INSTRUMENT AIR SUPPL Y (REFERENCE AIR) PRESSURE REGULA TOR FLOWMETER ST ANDARD OXYMITTER 4000 OXYMITTE[...]

  • Page 44

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-8 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 DUCT ST ACK GASES CALIBRA TION GAS ADAPTER PLA TE LINE VOL T AGE LOGIC I/O INSTRUMENT AIR SUPPL Y (REFERENCE AIR) PRESSURE REGULA TOR FLOWMETER ST ANDARD OXYMITTER 4000 OXYMITTE[...]

  • Page 45

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-9 Oxymitter 4000 1-3 IM PS 4000 (Opt ional) Inform ation on th e IMPS 4 000 is a vailabl e in the IMPS 4000 Intellig ent Mu ltiprobe Test Gas Se- quencer I nstruct ion Bul letin. 1-4 SPS 4 000 ([...]

  • Page 46

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-10 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerso n Process Management Oxymitter 4000 MANIFOLD INTERF ACE BOARD CALIBRA TION GAS 2 (LOW CALIBRA TION GAS) SOLENOID CALIBRA TION GAS 1 SOLENOID (HIGH CALIBRA TION GAS) PRESSURE SWITCH POWER SUPPL Y BOARD TERMINAL C[...]

  • Page 47

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-11 Oxymitter 4000 ++ ++ % 22220059 Figure 1-10. M odel 751 Remote Powered Loop LCD Display 1-5 MODEL 751 REM OT E POWERED LOO P LCD DISPL AY The dis play (F igure 1-1 0) pro vides a s imple, eco[...]

  • Page 48

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-12 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerso n Process Management Oxymitter 4000 Figure 1-1 3. Hastello y Cup-T ype Diffusion Assembl y 3. Cup-T ype Diff usion Assem bly The c up-type diff usion ass embl y, Figure 1- 13, is t ypicall y used in high tem per[...]

  • Page 49

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-13 Oxymitter 4000 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o 22.5 o DIA ON[...]

  • Page 50

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-14 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerso n Process Management Oxymitter 4000 1-7 SPECIFIC A T IONS Oxymitter 4000 O 2 Range: Standard .................................................. 0 to 10% O 2 , 0 to 25% O 2 , 0 to 40% O 2 (via HART ) Accurac y ..[...]

  • Page 51

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-15 Oxymitter 4000 Self-po wered ( +5 V), in s eries with 340 o hms Conduit por ts — 3/4 in.-14 N PT (one thr eaded h ole f or both analo g output and log ic I/O) Power Requir em ents: Probe He[...]

  • Page 52

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-16 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerso n Process Management Oxymitter 4000 Table 1- 1. Produc t Mat rix O XT4A Oxymitter 4000 In Situ Oxygen T rans mitter Oxygen T ransmitter - In structi on Book Code Sensing Pr obe T ype 1 ANSI (N. American Std.) Pr[...]

  • Page 53

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-17 Oxymitter 4000 Table 1-1. Product Matrix (Continued) Cont’ d Code Commun ications 1 HART wi th Membrane K e ypad, blind co ver 2 HART wi th Membrane K e ypad, glass cover 3 HART wi th Local[...]

  • Page 54

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 1-18 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerso n Process Management Oxymitter 4000 T abl e 1- 3. Int elligent M ultiprobe Test Gas Sequence r Version s Part Number Descript ion Number of Oxymitter 4000 Units 3D39695G0 1 IMPS 1 3D39695G0 2 IMPS 2 3D39695G0 3 [...]

  • Page 55

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, read the “Safet y instru ctions fo r the w iring and installation of this apparatus ” at the front of this Instruction Bulletin. Failu[...]

  • Page 56

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-2 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 CO VER REMO V AL & ACCESS (305) (305) 12 12 ADD T O DIM “ A ” FOR PR OBE WITH CERAMIC DIFFUSER AND FLAME ARREST OR 5.14(131) WITH ST AND ARD SNUBBER DIFFUSER DIM "A" ADD T O DIM [...]

  • Page 57

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Oxymitter 4000 2.21 (56.0) 6.48 (164.6) 8.72 (221.5) 3.33 (84.6) 2.44 (62.0) DIA. 7.47 (189.8) 5.52 (140.2) 2.62 (66.5) 2.68 (68.1) PIPE MOUNT CONFIGURA TION 37260046 W ALL MOUNT CONFIGURA TION REMO TE ELECTR O[...]

  • Page 58

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-4 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) TERMINAL COVER NOTES: 1. DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 2. OXYMITTER 4000 WITH INTEGRAL ELECTRONICS SHOWN. 12.00 ([...]

  • Page 59

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H DEFLECT OR ASSY 9 FT 12 FT (3112) (4026) 139 (3531) 158.5 PROBE 3 FT T ABLE 3. IN[...]

  • Page 60

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-6 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE 5. ADAPTER PLA TE* DIMENSIONS FOR OXYMITTER 4000 T ABLE 6. ADAPTER PLA TE* DIMENSIONS FOR OXYMITTE[...]

  • Page 61

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Oxymitter 4000 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTER PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT CO[...]

  • Page 62

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-8 Installation Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . ABRASIVE SHIELD HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASS[...]

  • Page 63

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Oxymitter 4000 VEE DEFLECTOR VEE DEFLECTOR DIFFUSION ELEMENT SETSCREW FIL TER GAS FLOW DIRECTION APEX 22220020 Figure 2-8. Orienting the Optional Vee Deflector Uninsulated st acks or d ucts ma y cause a mbient [...]

  • Page 64

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-10 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000 2-2 ELECTRIC AL INST ALLATION (FOR OXYM ITTER 4000 W ITH INT EGRAL ELECTR ONICS, W ITHO UT SPS 4 000) All wir ing m ust conf orm to loc al and nati onal codes. Disconnect and lock out power befo[...]

  • Page 65

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-11 Oxymitter 4000 INTEGRAL ELECTRONICS WITHOUT SPS 4000 LOGIC I/O/ CALIBRATION HANDSHAKE LINE V OL T A GE 4-20 mA SIGNAL AC L1 AC N + + - - 4-20 LOGIC I/O + LOGIC I/O - 4-20 mA + 4-20 mA - GROUND CALIBRA TION HAN[...]

  • Page 66

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-12 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000 2-3 ELECTRIC AL INST ALLATION (FOR OX YMI TTER 4 00 0 W ITH RE MO TE ELECTR ONICS, W ITHO UT SPS 4 000) All wir ing m ust conf orm to loc al and nati onal codes. Disconnect and lock out power be[...]

  • Page 67

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-13 Oxymitter 4000 TYPE K THERMOCOUPLE SIGNAL HEA TER POWER (BELOW CO VER) O XYGEN SIGNAL + + - - TERMINAL BLOCK GROUND LUGS 37260052 LINE V OL T A GE 4-20 mA SIGNAL AC L1 AC N + + - - 4-20 TERMINAL BLOCK GROUND L[...]

  • Page 68

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-14 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000 TYPE K THERMOCOUPLE SIGNAL HEA TER POWER (BELOW CO VER) O XYGEN SIGNAL + + - - LINE 1 NEUTRAL GROUND 90-250 V A C, 50-60 HZ LINE V OL T AGE INPUT TERMINAL BLOCK GROUND LUGS 37260053 LINE V OL T [...]

  • Page 69

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-15 Oxymitter 4000 2. Remove s crew (32, F igure 9-4) , gask et (33), and c over loc k (34) at the probe head. Rem ove hous ing cover (27). 3. Connect the heater p ower lea ds, the therm ocouple lea ds and the oxy[...]

  • Page 70

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-16 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000 - - - - + + + + CAL INITIA TE CAL F AIL LINE IN IN CAL NEUTRAL GROUND 4-20 mA CONNECTION NOT USED NOT USED 5 - 30 VDC TO RELA Y OUTPUT CONNECTIONS 5 VDC (SELF-POWERED) TO REMOTE CONT ACT INPUT C[...]

  • Page 71

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-17 Oxymitter 4000 g. Connect Relay Output Wiring Relay co nnections are a vailable to signal when the Ox ymitter 4 000 is i n calibr ation or when cali bration f ailed. Re lay outp uts can be connec ted to eit he[...]

  • Page 72

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-18 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000 TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG. 0-30 PSIG 4505C21G01 NOTE: DIMENSIONS ARE IN IN[...]

  • Page 73

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allation 2-19 Oxymitter 4000 2-6 PNEUM ATIC INST ALLATION (FOR OXYM ITTER 4000 W ITH S PS 40 00) Do not use 100% nitrogen as a low gas (zero gas) . It is sug gested t hat gas fo r the low (zero) be between 0.4% and 2.0% O2.[...]

  • Page 74

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 2-20 Installation Rosemount Anal ytical Inc. A Division of Emers on Process Management Oxymitter 4000[...]

  • Page 75

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-1 Oxymitter 4000 SECTION 3 CONFIGUR ATION OF OXYMITTER 4000 WITH MEMBR A NE KEYP A D Install all p rotective equipm ent covers and safety ground lea ds before equipmen t startup. F ailure to install [...]

  • Page 76

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 3-2 Configuration with Keypad Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 c. Verify Oxymitter 4000 Con figuration Located on the m icroproc essor board, th e top board, are two s witches that conf igure outputs ( Figure 3-2) . SW 1 determ ines if the 4-20[...]

  • Page 77

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-3 Oxymitter 4000 DIA GNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mV - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GA[...]

  • Page 78

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 3-4 Configuration with Keypad Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 3-2 LOGIC I/O This two-term inal logic contac t can be c onfig- ured eith er as a so lid-st ate rela y-activa ted alarm or as a b i-direc tional cal ibration handshak e sig- nal to [...]

  • Page 79

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Configurati on with Keypad 3-5 Oxymitter 4000 3-3 RECOMM ENDED CONFIGURATION a. 4-20 mA Signal Upon Cri tical A larm Rosem ount recomm ends that the f actor y default be utilize d. The 4-20 m A signal will go to the 3.5 m A leve[...]

  • Page 80

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 3-6 Configuration with Keypad Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000[...]

  • Page 81

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-1 Oxymitter 4000 SECTION 4 CONFIGUR ATION OF OXYMITTER 4000 WITH LOI Install all p rotective equipm ent covers and safety ground lea ds before equipmen t startup. F ailure to install covers and ground l[...]

  • Page 82

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 4-2 Configuration with LOI Rosemount Anal ytical Inc. A Divisi on of Emerson Process Management Oxymitter 4000 c. Verify Oxymitter 4000 Con figuration Located on the m icroproc essor board ar e two switch es that c onfigur e outputs (F igure 4-2). T o access these switch es, the LO I module m us[...]

  • Page 83

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-3 Oxymitter 4000 f. Once the c ell is up to operating temperature, the O 2 percentage can be read: 1. To acc ess TP5 and T P6 next to the LOI (Figure 4-2), power do wn the Ox y mitter 4000 and r em ove [...]

  • Page 84

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 4-4 Configuration with LOI Rosemount Anal ytical Inc. A Divisi on of Emerson Process Management Oxymitter 4000 4-2 LOGIC I/O This two-term inal logic contac t can be c onfig- ured eith er as a so lid-st ate rela y-activa ted alarm or as a b i-direc tional cal ibration handshak e sig- nal to an I[...]

  • Page 85

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Configurati on with LOI 4-5 Oxymitter 4000 4-3 RECOMM ENDED CONFIGURATION a. 4-20 mA Signal Upon Cri tical A larm Rosem ount recomm ends that the f actor y default be utilize d. The 4-20 m A signal will go to the 3.5 m A level u[...]

  • Page 86

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 4-6 Configuration with LOI Rosemount Anal ytical Inc. A Divisi on of Emerson Process Management Oxymitter 4000[...]

  • Page 87

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management St artup and Operation with Keypad 5-1 Oxymitter 4000 SECTION 5 S T AR T U P AN D OP E R AT I O N OF OXYMITTER 4000 WITH MEMBRANE KEYPAD 5-1 POWER U P a. Startup Display W hen power is app lied t o the pro be, the ce ll heater t[...]

  • Page 88

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 5-2 Startup and Operation with Keypad Rosemount Analytic al Inc. A Division of Emers on Process Management Oxymitter 4000 1. DIAGNOST IC ALARM LEDS. If there is an er ror in the s ystem , one of thes e LEDs wil l flash var ious b link c odes (Section 8, TROU BLESHOOT ING). In the case of multip [...]

  • Page 89

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with LOI 6-1 Oxymitter 4000 SECTION 6 S T AR T U P AN D OP E R AT I O N OF OXYMITTER 40 00 WITH LOI 6-1 POWER U P a. Startup Display W hen power is app lied t o the pro be, the ce ll heater tur ns on. It t[...]

  • Page 90

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 6-2 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 LCD DISPLA Y WINDOW SELECTION ARRO WS SELECTION ARRO W 37260054 SELECTION ARRO W T OUCH CONFIRMA TION LED Figure 6-3. LOI Features 6-3 NAVIG ATING T HE LOC AL OPER ATOR INTERF A C[...]

  • Page 91

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with LOI 6-3 Oxymitter 4000 6-5 LOI M ENU TR EE This LOI m enu for the Ox ymitter 40 00 is s hown in Figure 6-4. T his m enu tree is specif ic to the Ox y mitter 4000. T he menu tr ee will assis t in navig[...]

  • Page 92

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 6-4 Startup and Operation with LOI Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SYSTEM O2 Gas 1 O2 Gas 2 O2-Reset V als O2 O2 Cal Intervl O2- Gas T ime Purge T ime _____% _____% ____H ___Sec. Y es/No Y es/No ____H ___Sec. Y es/No Out T racks Next Cal Auto Cal[...]

  • Page 93

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with LOI 6-5 Oxymitter 4000 6. O2 Next Ca l – If autom atic c alibration is sel ected , this se lects t he time u ntil the firs t initial c alibrat ion tak es plac e. 7. Autocali brate – Select if an S[...]

  • Page 94

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 6-6 Setup and Operation with LOI Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 d. SYST EM/St atus 1. Alarm s – Diagnos tic alarm s . See Sectio n 8, TROUBL ESHOOTING. 2. PID Param eter – D ispla ys the line v olt- age power ing the O xymitter, and inf ers[...]

  • Page 95

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Startup and Operati on with LOI 6-7 Oxymitter 4000 6-8 OXYM ITTER 40 00 TEST POINT S Refer to Figure 6-6 . System test points are lo- cated on th e board below the LO I m odule. Tes t points 1 t hrough 6 allow you to m onitor wi[...]

  • Page 96

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 7-0 HART/AMS Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 SECTION 7 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT AC L1 AC N + + - - 4-20 TERMINAL BLOCK LOOP CONNECT ORS 4-20[...]

  • Page 97

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management HA RT/AMS 7-1 Oxymitter 4000 SECTION 7 HA RT /A MS 7-1 OVER VIEW The HART Comm unicator is a handhel d com - munic ations interf ace de vice. It pr ovides a comm on comm unications link to all m icropr oc- essor- based instrum e[...]

  • Page 98

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 7-2 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 7-3 HART COMM UNICATOR PC CONNECTIONS There is an option t o interf ace the H ART Com - munic ator with a p ersona l com puter. Load t he designate d AM S softwar e into the PC. Then link the HART Com[...]

  • Page 99

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management HA RT/AMS 7-3 Oxymitter 4000 O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV is PV O2 value PV % rnge PV AO SV is Cold Junct SV __ mV PROCESS V ARIABLES DIAG/SERVICE VIEW SV VIEW TV VIEW PV -Aout VIEW OUTPUT V ARS VIEW 4V TV[...]

  • Page 100

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 7-4 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O2 RANGE DEVICE INFORMA TION S/W VERSION INFO Dev id Descriptor Message Date Final asmbly num Snsr s/n Ve r Ch[...]

  • Page 101

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management HA RT/AMS 7-5 Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev Optra[...]

  • Page 102

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 7-6 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 7-7 HART COMM UNICATOR M ANUA L O 2 CAL MET HOD To perf orm a c alibration us ing the HA RT Com - munic ator, use th e follo wing proc edure. If nec- essar y, use the m enu tree in Figure 7-3 (shee t [...]

  • Page 103

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management HA RT/AMS 7-7 Oxymitter 4000 7-8 DEFINING A T IMED C A LIBRATION VIA HA RT Use the fol lowing pr ocedur e to specif y a t ime interva l (in hour s) at whic h the Ox ymitter 4000 will be au tomatic ally cali brated. If necessar y[...]

  • Page 104

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 7-8 HART/AMS Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

  • Page 105

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-1 Oxymitter 4000 SECTION 8 TROU BLESHO OTING 8-1 OVER VIEW W hile the Ox y m itter 400 0 electron ics prov ides a significan t num ber of dia gnostic al arm s to assis t in troubl eshooti ng potenti al prob le[...]

  • Page 106

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 Install all p rotective equipm ent covers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in seri ous injury or death. 8-2 GENER AL The[...]

  • Page 107

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-3 Oxymitter 4000 8- 4 AL ARM C O N T AC T S a. If autocalibration is not utilized, a common bi- directional logic contact is provided f or any of the diagnostic alarms listed in Table 8-1. T he assignment of a[...]

  • Page 108

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 Table 8-1. Diagnostic/Unit A larm Fault Definitions – M embrane Keypa d Only LED Flashes Status 4-20 m A Line Fault Self- Clearing HEATER T /C 1 OPEN Dependent o n pos ition 3 of SW 2* 1 NO [...]

  • Page 109

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-5 Oxymitter 4000 Alarms O2 T/C Open LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC[...]

  • Page 110

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 Alarms O2 T/C Shorted LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC [...]

  • Page 111

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-7 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST [...]

  • Page 112

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL m - HEA TER T/C + HEA TER T/C - V INC INC DEC DEC HIGH GAS LOW GAS CAL TEST[...]

  • Page 113

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-9 Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW G[...]

  • Page 114

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW G[...]

  • Page 115

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-11 Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW [...]

  • Page 116

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-12 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW G[...]

  • Page 117

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-13 Oxymitter 4000 Alarms O2 Temp Hi LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC[...]

  • Page 118

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-14 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Alarms O2 Cell Open LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DE[...]

  • Page 119

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-15 Oxymitter 4000 Alarms O2 Cell Bad LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DE[...]

  • Page 120

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-16 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Alarms EEprom Corrupt LOI KEYP AD DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC [...]

  • Page 121

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-17 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST[...]

  • Page 122

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-18 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST [...]

  • Page 123

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-19 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CAL TEST[...]

  • Page 124

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-20 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 8-6 OXYM ITTER 4000 P ASSES C ALIBR A TION, BUT ST ILL READS INCORRECT LY There ar e a few f ault cond itions where no a larm indicati on is pres ent and the pro be passes cali- bration, b ut [...]

  • Page 125

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-21 Oxymitter 4000 3. Al ways note the tim e it takes f or the cell to r ecover to the nor mal pr ocess value af ter the c al gas is rem oved. As the diff user plugs , this r ecover y time will get long er and [...]

  • Page 126

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-22 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Tabl e 8-3. SPS 4000 F ault F inding Symptom Check Fault Remedy No calibrat ion gas flo w W iring Impr oper wire conn ections , loose co nnections, or damaged wir ing Properl y conn ect wiring[...]

  • Page 127

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 8-23 Oxymitter 4000 CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. CHECK FUSE F1 ON POWER SUPPL Y BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS. DISCONNECT CAL GAS INPUT LINES A T MANIFOLD. ENSURE CAL GAS F[...]

  • Page 128

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 8-24 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 INTERF ACE BOARD IS NOT SENDING SIGNAL. REPLACE INTERF ACE BOARD PER P ARAGRAPH 9-8b. IS THERE FLOW? SECUREL Y TIGHTEN ALL J3 SCREW TERMINALS ON POWER SUPPL Y BOARD TO MAKE CONNECTIONS. NO SYM[...]

  • Page 129

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-1 Oxymitter 4000 SECTION 9 MAINTEN A NCE AND SERVICE 9-1 OVER VIEW This section iden tifies th e calibr ation m ethods availab le and pr ovides the p roced ures to m ain- tain and s ervic e the Ox ymit[...]

  • Page 130

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 CELL CALIBRA TION CALIBRA TION RECOMMENDED O2 CELL mV + O2 CELL mv - HEA TER T/C + HEA TER T/C - INC INC DEC DEC HIGH GAS LOW GAS CA[...]

  • Page 131

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-3 Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25% 4mA 20mA NOT USED NOT USED LED HEA TER O2 CELL CALIBRA TION HEA TER T/C ST A TUS OPEN SHORTED REVERSED HIGH HIGH TEMP HIGH CASE TEMP LOW TEMP HIGH[...]

  • Page 132

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 4-20 mA s ignal will hold the last val ue. The d efault condi- tion is f or the output t o track . the flash ing LED indic ates that the Ox ymitter 4000 is ready to accept the f irst ca[...]

  • Page 133

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-5 Oxymitter 4000 9-3 CALIBR A TIO N – OXYM ITT ER 4000 WITH A LOCAL OPERA TOR INT ERFACE (LOI) Refer to Fig ure 6-4 f or a view of the LOI m enu tree. To c alibrate the Ox ymitter 400 0 from the LOI,[...]

  • Page 134

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 9-4 OXYM ITTER 40 00 REP AIR Refer to Fig ure 9-3 or Figure 9- 4 to vi ew the component parts of the Ox ymitter 4000 . It is recommended that the O xymitter 4000 be remo ved from t he s[...]

  • Page 135

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-7 Oxymitter 4000 D I A G N O S T I C A L A R M S DIAGNOSTIC ALARMS T E S T P O I N T S TEST POINTS H E A T E R T / C H E A T E R 0 2 C E L L C A L I B R A T I O N HEATERT/C HEATER 02 CELL CALIBRATION C[...]

  • Page 136

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 37260034 D I A G N O S T IC A L A R M S T E S T P O I N T S H E A T E R T / C H E A T E R 0 2 C E L L C A L I B R A T I O N C A L I B R A T I O N R E C O M M E N D E D 0 2 C E L L m V +[...]

  • Page 137

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-9 Oxymitter 4000 (f) On the ter minal s trip, loos en the screw s securin g the cust omer- wired LINE IN and NEUTRAL leads to t erm inals L and N. A lso, rem ove the custom er- wired ground lead f rom [...]

  • Page 138

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-10 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 500 VA R SERIAL NO. TAG NO . OXYMITTER 4000 VOL TS: WA TTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc. Orrville,OH 44667-0901 85-264 V AC 48-62 Hz TM 800-433-6076 4-20 mA R 5 Amps TM[...]

  • Page 139

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-11 Oxymitter 4000 d. Electronic Assembly Replacement (Figure 9-5) 1. Remove the r ight ho using c over un- covering t he elec tronic assem bly. 2. Depress an d rem ove the J 1 (cell a nd T/C) c onnecto[...]

  • Page 140

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-12 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 6. Tur n the electron ic ass embly o ver so that you ar e look ing at the b ottom of the power s uppl y printed circ uit boar d. Gentl y depress th e two white p osts on e at a tim e. [...]

  • Page 141

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-13 Oxymitter 4000 CERAMIC SUPPORT R OD CELL FLANGE CERAMIC DIFFUSER ASSEMBL Y V -DEFLECT OR HEA TER WIRE LOOP 22220050 Figure 9-8 . Heater St rut Assembly and heat er connec ting cab les (8 and 9) from[...]

  • Page 142

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-14 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 SIGNAL CABLE (9) HEA TER CABLE (8) PROBE SIGNAL WIRE CONNECT OR PROBE HEA TER WIRE CONNECT OR 4 WIRE 2 WIRE HOUSING (21) O-RING (10) PROBE (6) 37260058 Figure 9-9. Probe to Probe Head [...]

  • Page 143

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-15 Oxymitter 4000 Use heat- resistant gloves and cloth ing when removing the probe. Do not at- tempt to work on these components until they have cooled to room tem- perature. Probe components can be as[...]

  • Page 144

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-16 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 11. Install th e entire electron ics per par a- graph 9-4c , steps 7 through 13. 12. App ly anti- seize com poun d to the threads of the cell as sem bly, hub, an d setscre ws. R einst [...]

  • Page 145

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-17 Oxymitter 4000 (c) O n system s equipped with abra- sive sh ield, r emove du al dus t seal gask ets. (d) Use spann er wrench es fr om Probe Disassem bly Kit, T able 11-1, to turn hub f ree fr om ret[...]

  • Page 146

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-18 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 THERMOCOUPLE - (YELLOW) HEA TER (BLACK) HEA TER (BLACK) THERMOCOUPLE + (RED) O XYGEN CELL + (ORANGE) O XYGEN CELL - (GREEN) 36940005 Figure 9-12. Termination Housing Connections for Re[...]

  • Page 147

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-19 Oxymitter 4000 b. Board Replacement Perform the follo wing proc edure to replac e power su pply board (18, F igure 9-1 3) or in- terfac e board (19) . Disconnect and lock out power before working on[...]

  • Page 148

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-20 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 1 2 3 3 27 28 29 4 5 6 8 9 10 11 7 12 13 14 15 16 17 18 19 21 22 23 24 25 26 20 4 30 37260013 1. Screw 2. Attaching Br acket 3. Bushing 4. Bushing Ga sket 5. Manifold 6. Manifold Cover[...]

  • Page 149

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-21 Oxymitter 4000 c. Solenoid Replacement The SP S 4000 man ifold has a calibr ation gas 1 (hi gh calib rati on gas ) solenoi d (20, Figure 9- 13) and a cal ibrat ion gas 2 (lo w calibra tio n gas) so [...]

  • Page 150

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-22 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 - - + + + CAL INITIA TE BLACK CAL F AIL LINE IN TO PRESSURE SWITCH IN CAL NEUTRAL GROUND N RELA Y OUTPUTS 26170004 REMOTE CONT ACT INPUT LINE VOL T AGE INPUT TO CALIBRA TION GAS 2 SOLE[...]

  • Page 151

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-23 Oxymitter 4000 When in stalling the p ressure swit ch, do not overtighten. Damage to the solenoid ma y occur. 9. Install n ew press ure s witch (12). Be caref ul not to overt ighten. Co nnect the le[...]

  • Page 152

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-24 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 h. Flowmeter Replacement Use this procedure to replac e either refer- ence air f lowm eter (16, Fi gure 9-15) or cali- bration g as flo wmeter ( 17). 1. Turn off power to the s ystem .[...]

  • Page 153

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 9-25 Oxymitter 4000 37260014 4 NOTE: A ST ANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS. OPTIONAL ST AINLESS STEEL TUBING AND FITTINGS ARE ALSO A V AILABLE. REFER TO SECTION 1 1, REPL[...]

  • Page 154

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 9-26 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Calibra tion Reco rd For Rosemount Anal ytical In Si tu O 2 Probe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into S erv ice: Date Slope Constant Impedance Respo[...]

  • Page 155

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 10-1 Oxymitter 4000 SECTION 10 RETURN OF M A TERI AL 10-1 If f actor y repair of defec tive equ ipm ent is re- quired, pr oceed as follo ws: a. Secure a retur n authoriz ation num ber from a Rosemount Anal y [...]

  • Page 156

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 10-2 Return of Material Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000[...]

  • Page 157

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement Parts 11-1 Oxymitter 4000 SECTION 11 REPLACEMENT PARTS Table 11- 1. Rep lacement P arts fo r Probe Part Numb er Figure and In dex No. No Dust Seal Dust Seal Descriptio n 9-3, 1 thr u 6, 8, 9, 2 8 thru 31 3D39648G0 1 [...]

  • Page 158

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 11-2 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 11-1. Replacement Parts for Pr obe (Continued) Part Numb er Figure and In dex No. No Dust Seal Dust Seal Descriptio n 9-3, 1 thru 6 , 8, 9, 2 8 thru 31 3D39648G2 8 3D39 649G28 3' [...]

  • Page 159

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement Parts 11-3 Oxymitter 4000 PROBE TUBE (NO T INCLUDED IN KIT) SOCKET HEAD CAP SCREWS CORR UGA TED SEAL ANSI GASKET WIRE AND P AD ASSEMBL Y ANTI-SEIZE COMPOUND 22 GA. WIRE SET SCREWS TEFLON TUBING CLOSED END CONNECT OR [...]

  • Page 160

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 11-4 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 11-1. Replacement Pa rts for Probe (Continued) Figure and Index No. P art Number Description 4849B9 4G01 ANSI High Su lfur/Hl R esistant Cell O nl y 11-1 4849B94G 02 ANSI 18 " Cel[...]

  • Page 161

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement Parts 11-5 Oxymitter 4000 Table 11-1. Replacement Parts for Pr obe (Continued) Figure and Index No. Part Number Des cription 4513C61G0 3 18" Cont act and T herm ocouple Repl acem ent Assem bly 4513C61G0 4 3&apos[...]

  • Page 162

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 11-6 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 11- 2. Rep lacement P arts f or Electron ics Figure and Index No. Part Number Description 9-3, 10 120039076 O-Ring 9-3, 11 5R10145G0 1 Cover 9-3, 11A 5R10199G01 Cov er, with W indow 9-[...]

  • Page 163

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement Parts 11-7 Oxymitter 4000 T ab le 11- 3. Replac ement Parts for SPS 40 00 Figure and Index No. Part Number Description 9-13, 4 1A99093H0 1 Bushing Gas ket 9-15, 19 6292A97H0 3 Check Valve 9-13, 15 1A99089H0 1 Cover O[...]

  • Page 164

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 11-8 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

  • Page 165

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount A nalytical I nc. A Division of Emerson P rocess Management Optional A ccessories 12-1 Oxymitter 4000 SECTION 12 OPTIONAL A CCESSORIES HART H ANDHELD 275/375 COM M UNICA TOR The HART Handheld 27 5/375 C omm unicator is an inter face de- vice that provides a comm on comm unication link [...]

  • Page 166

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 12-2 Optional Accessories Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPS 4000 INTEL LIGENT M UL TIPROBE T EST GAS SE QUENCER The IMP S 4000 Inte lligent M ultipr obe Tes t Gas S equencer is housed within an IP56 (N EMA 4X) enc losur e and has the inte lli[...]

  • Page 167

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount A nalytical I nc. A Division of Emerson P rocess Management Optional A ccessories 12-3 Oxymitter 4000 O 2 CALIBRATION G AS Rosem ount Anal ytical’s O 2 Ca libration G as and Service Kits have been c aref ully des igned to pro vide a m ore c onvenient and fully porta ble m eans of tes[...]

  • Page 168

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 12-4 Optional Accessories Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000[...]

  • Page 169

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 Rosemount Anal ytical Inc. A Division of Emerson Process Management Index 13-1 Oxymitter 4000 SECTION 13 INDEX This index is an alphab etized listing of parts, ter ms , and procedur es havi ng to d o with t he Ox y mitter 40 00 Ox ygen Transm itter. Ever y item lis ted in th is index refers to a[...]

  • Page 170

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 13-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 O O 2 Range, 3-2 , 3-3, 4-2, 4-3 P Pack aging, 1-1 Partia l Pressure, 1-1 Power Requir ements , 1-15 Power Su pply, 1-3 Probe, 9-12 , 11-1 Probe Dis assem bly Kit, 11-5 Probe Lengths , 1-3, 1-14, 2-8 Pr[...]

  • Page 171

    3692 3726/12-03 WA RRA NTY Rosem ount warrants that the equipm ent m anufactur ed and sold by it will, up on shipm ent, be fr ee of def ects in work mans hip or m aterial. S hould an y failur e to conf orm to this warranty becom e ap- parent duri ng a per iod of one year af ter the da te of shi pment, Ros emount s hall, upo n prom pt written not ic[...]

  • Page 172

    Instruction Manual IB-106-340 Rev. 3.0 Decem ber 2003 © Rosemount Anal ytical Inc. 2003 Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private Ltd. 1 Pandan Cre[...]