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Emerson Process Management I-0320 manual

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Table of contents for the manual

  • Page 1

    (I-0320--.doc/1) 1 SERVICE MANUAL No. I-0320 MULTIPORT FLOW SELECTOR CUSTOMER: P.O. # W.O. # TAG: DATE: OPERATOR MODEL I-0320--.DOC/1 REV 1: AUG-31-04 Bettis Canada Ltd. 4112-91A Street Edmonton, Alberta Canada T6E 5V2 Tel: 780-450-3600 Fax: 780-450-1400[...]

  • Page 2

    (I-0320--.doc/2) 2 TABLE OF CONTENTS I INTRODUCTION ............................................................................................................................... ............ 4 II MULTIPORT SPECIFICATIONS ................................................................................................................ 4 IIB ACTUATOR[...]

  • Page 3

    (I-0320--.doc/3) 3 OBSERVE ALL WARNING DECALS AND TAGS MINIMUM TOOLS REQUIRED: A torque wrench, socket wre nch, and allen head wrench es are required to install the Multiport and Actuator assembly. MULTI PO RT SIZE NPS 2” NPS 3” ANSI 600 NPS 3” ANSI 900/1500 NPS 4” ANSI 600 NPS 4” ANSI 900 BONNET NUT SOCKET SIZE 1 7/16” 2” 2 3/8” 2 [...]

  • Page 4

    (I-0320--.doc/4) 4 I INTRODUCTION As many as eight flow-lines c an be manifolded through one BETTIS Multiport Flow Sele ctor. The multiport allows diversion of an individual flow-line to a test outlet for testing or sampling, while combining t he flow of t he other fl ow-lines in to a separate g roup outl et. II MULTIPORT SPECIFICATIONS RATING SIZE[...]

  • Page 5

    (I-0320--.doc/5) 5 MULTIPORT SIZE AND RATING NPS 2" ANSI 600 NPS 3" ANSI 600 NPS 3" ANSI 900/1500 NPS 4" ANSI 600 NPS 4" ANSI 900 TEST OUTLETC V 67 151 100 27 0 218 GROUP OUTLET C V 262 594 429 1040 830 SHELL HYDROSTATIC TEST PRESSURE PSIG (KPa) 2200-2220 (13780-15300) 2160 (14900) 5560 (38310) 2220 (15300) 3330 (22950) MAX[...]

  • Page 6

    (I-0320--.doc/6) 6 III MULTIPORT INSTALLATION Before installing the unit, observe all warning tags and: 1. Check for external physical damage. 2. Check for any visible leak age of gear oil from th e speed reducer (426). 3. Visually inspect the inside of the multipo r t through the group outlet port checking fo r d amage, rust, and de bris. 4. Check[...]

  • Page 7

    (I-0320--.doc/7) 7 with the #6 well connection. This allows for the installation of the connector pin. Note that installing the pin may require elect rical power so that the upper section of the connector c an be rotated to align the bolt hole. 2. Install the lower section of the connect or onto th e stem flat. Orient th e lower section of the conn[...]

  • Page 8

    (I-0320--.doc/8) 8 2. Controll er address ( I-0168 Se ction J). 3. Control room M ODBUS RTU operation ( I-0168 Secti on D). 4. Installation and use of Bettis Multiport Electronic Controller software on laptop PC. IV MULTIPORT MAINTENANC E Refer to the typical multiport assembly drawing AB0461 on page 14 and the multiport cutaway drawing AB0462 on p[...]

  • Page 9

    (I-0320--.doc/9) 9 NOTE:If the seal wave springs are not properly alig ned and seated the plug seal may not h old rated differential pressure. 3. Install the seal back-up plate (143) against the shoulder in the plug. 4. Lubricate and install the plug seal o-ring (149) on the stainless steel portion of the plug seal assembly (142). Lubricate and ins[...]

  • Page 10

    (I-0320--.doc/10) 10 bonnet in place on the multip o rt body with the s eal injection fitting over the group ou tlet. The bonnet stud h oles must be al igned with t he body’s t apped stud hol es. NOTE:Ensure the b onnet is flat and low ered slowly onto the top of th e multiport body in or der to prevent damaging th e body o-ring and plug seals. P[...]

  • Page 11

    (I-0320--.doc/11) 11 3. Turn the plug (130) at least one complete revolution while checking for smooth movement. If the plug seal asse mbly (142 ) is bindin g at inlet ports when the plug is rotated, the plug seal assembly or the seal wave springs (140) are not in thei r proper position(s). See disassembly procedure below, if required. 4. Install t[...]

  • Page 12

    (I-0320--.doc/12) 12 NOTE: An index mark on one flat on the square end of the plug (130) indicates port position. Ins tall the connector so that the index mark is visible. 4. Install the indicator (188) on th e upper connector (410) using th e nut (192). Ensure that the indicator is al igned wi th the inde x mark o n the square e nd of the pl ug. 5[...]

  • Page 13

    (I-0320--.doc/13) 13 VIII TROUBLESHOOTING A. Actuator Does Not Align Plug (130) t o Port. 1. Check the multiport/actuator co nn ector for looseness. 2. Check the Switchpak/actuat o r connector for looseness. 3. Check the motor for stalling or overload. 4. Check the speed reducer for visual leakage or noisy gear. 5. Check the accuracy of the positio[...]

  • Page 14

    (I-0320--.doc/14) 14 IX DRAWINGS[...]

  • Page 15

    (I-0320--.doc/15) 15[...]

  • Page 16

    (I-0320--.doc/16) 16[...]

  • Page 17

    (I-0320--.doc/17) 17[...]

  • Page 18

    (I-0320--.doc/18) 18[...]

  • Page 19

    (I-0320--.doc/19) 19[...]

  • Page 20

    (I-0320--.doc/20) 20 X TYPICAL MULTIPORT SEAL COMPONENTS PLUG SEAL COMPONENTS SEAL ASSEMBLY (L–>R: BACKUP PL ATE, O-RING, SEAT R ING, SEAL I NSERT, ASSEM B LY )[...]

  • Page 21

    (I-0320--.doc/21) 21 SEAL ASSEMBLY (TOP: ASSEMBLY. B OTTOM (L–> R): SEAL ADJUSTME NT NUT, SEAL W AVE SPRINGS, SEAT RING/PLA TE/O- RING/SEAL IN SERT, SCRAPER WAVE SPRINGS, SCRAPER) PLUG SEAL ADJ USTMENT TOOL SHOWN WIT H BASE PARALL EL TO SHANK F OR INSERTION, BASE PERP ENDICU LAR TO SHANK, AND ENGA GED IN SEAL ADJUSTMENT NUT.[...]

  • Page 22

    (I-0320--.doc/22) 22 PLUG (Index mark can be found on the stem flat that faces the sam e way as the plug sea l opening.) PLUG SEAL ADJUSTMENT TO OL IN PLUG[...]

  • Page 23

    (I-0320--.doc/23 or ig:ss/ss-2004-02-09 rev1:ss/ss- 2004-08-31 app DIST :(EF)O ; ( SM)P) 23 XI MULTIPORT FLOW SELECTOR NOTES[...]

  • Page 24

    (I-0320--.doc/appendix) 24 APPENDIX 1: MOTORS A: Baldor Motors[...]

  • Page 25

    (I-0320--.doc/appendix) 25[...]

  • Page 26

    (I-0320--.doc/appendix) 26[...]

  • Page 27

    (I-0320--.doc/appendix) 27 B: Elnor Motors[...]

  • Page 28

    (I-0320--.doc/appendix) 28[...]

  • Page 29

    (I-0320--.doc/appendix) 29[...]

  • Page 30

    (I-0320--.doc/appendix) 30[...]

  • Page 31

    (I-0320--.doc/appendix) 31[...]

  • Page 32

    (I-0320--.doc/appendix) 32 C: Pacific Scientific Motors[...]

  • Page 33

    (I-0320--.doc/appendix) 33[...]

  • Page 34

    (I-0320--.doc/appendix) 34[...]

  • Page 35

    (I-0320--.doc/appendix) 35[...]

  • Page 36

    (I-0320--.doc/appendix) 36 APPENDIX 2 : GEAR RE DUCERS A: Morse Gearbox[...]

  • Page 37

    (I-0320--.doc/appendix) 37[...]

  • Page 38

    (I-0320--.doc/appendix) 38[...]

  • Page 39

    (I-0320--.doc/appendix) 39 B: Boston Gear Gearbox[...]

  • Page 40

    (I-0320--.doc/appendix) 40[...]

  • Page 41

    (I-0320--.doc/appendix) 41[...]

  • Page 42

    (I-0320--.doc/appendix) 42[...]

  • Page 43

    (I-0320--.doc/appendix) 43[...]

  • Page 44

    (I-0320--.doc/appendix) 44[...]

  • Page 45

    (I-0320--.doc/appendix) 45[...]

  • Page 46

    (I-0320--.doc/appendix) 46[...]

  • Page 47

    (I-0320--.doc/appendix) 47 C: Baldor Ge arbox[...]