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Earlex 3000 manual

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Table of contents for the manual

  • Page 1

    THE COMPLETE P AINT SPRA YING SYSTEM OPERA TING INSTRUCTIONS T hank you for purchasing the Earlex HVLP Spray Kit. This is a highly versatile spray kit and can be used on a variety of applications. BEFORE USE - PLEASE READ THE SAFETY & OPERA TING INSTRUCTIONS. Please retain for future reference[...]

  • Page 2

    PLEASE READ BEFORE USE NEVER under any circumstances aim the nozzle at another person or animal. In the event of injury occurring seek expert medical advice immediately . The spray gun must only be used with paints and solvents that have a suitable flash point for spraying. If in doubt consult paint or solvent manufacturer ’ s data. Always ensure[...]

  • Page 3

    SAFETY OPERA TING INSTRUCTIONS Always disconnect unit from mains supply when refilling the paint container . Before cleaning, always disconnect unit from the mains supply . Always wear the correct protective face mask when spraying. We would also recommend the use of gloves, goggles and overalls. After every use ensure that you clean your spray gun[...]

  • Page 4

    EXPLODED P ARTS VIEW (Descriptions Overleaf) 9 8 6 7 17 2 3 4 14 13 10 11 12 18 1 19 5 15 16 4[...]

  • Page 5

    P ARTS LIST Key Description Part No. No. 01. Hose Assembly L0078 02. Fluid Needle Assembly L0236 03. Spring L0216 04. Fluid Adjusting Screw L0210 05. Gun Body L0200 06. Air Flow Plate L0206 07. Fluid T ip L0237 08. Air Cap L0205 09. Adjustment Ring L0215 10. Fluid T ube L0214 11 . Container Gasket L0335 12. Container L0240 13. Fluid Needle Packing [...]

  • Page 6

    INTRODUCTION HVLP stands for High V olume, Low Pressure. This is a type of spraying that allows you to spray extremely accurately but without all the overspray that occurs with the high pressure tank type equipment. In fact, in some parts of the world the high pressure systems are banned by law on environmental grounds and HVLP type systems are the[...]

  • Page 7

    IMPORT ANT SELECTING P AINT This is a highly versatile spray kit that can be used with several different spray mediums including varnishes, wood preservatives, enamels, oil and water based paints and cellulose. However some materials cannot be sprayed so please check the recommendation of the manufacturer before buying the paint. If a material refe[...]

  • Page 8

    PREP ARA TION Preparation of the surface and thinning of the paint are the two most important areas to be concerned with to obtain the best results from your spray kit. Ensure all surfaces are free from dust, dirt, rust and grease. If necessary rub down with sandpaper , or similar . Masking of areas is important to ensure you do not spray those are[...]

  • Page 9

    Follow the manufacturers guide for thinning in conjunction with a spray gun. If in doubt please contact the manufacturers of the paint. The viscosity cup supplied will help you determine the correct thickness of the paint. Paint is “thinned” by adding the substance which the paint is based upon. If a water based paint then water is added, if oi[...]

  • Page 10

    W ater based paints and emulsions............... 45 - 60 seconds Oil based paints............ 45 - 50 seconds W ood preservatives...... No dilution Primers........................... 45 - 50 seconds V arnishes....................... No dilution Aluminium paints.......... No dilution W ood stains................... No dilution Cellulose ............[...]

  • Page 11

    OPERA TION Fill the paint container with the material to be sprayed. DO NOT OVERFILL. Push the fluid tube firmly into the base of the gun body . Screw the container onto the gun body tightly . Place the unit onto a clean floor space, free from any loose debris, liquids or dust sheets that could block the motor inlet. Unwind the hose from the main h[...]

  • Page 12

    SPRA Y P A TTERNS The gun has 3 different spray patterns – Horizontal, V ertical and Round (Fig.2) The horizontal and vertical are recommended for large surfaces. The round spray is used for small objects or for areas - such as corners – that are difficult to reach. T o adjust the spray pattern, loosen the adjustment ring (9), adjust the positi[...]

  • Page 13

    P AINT VOLUME The volume of paint sprayed is easily adjustable. (Fig.3) Completely close adjustment screw (4) by turning this clockwise as far as it will go. Whilst pulling the trigger , begin turning the adjustment screw anti-clockwise until the volume of paint you require is obtained. If the paint spray is too wide or contains too much paint turn[...]

  • Page 14

    SPRA YING TECHNIQUE 1. T o obtain the best results always keep your spray gun level and spray equally from side to side or up or down 25-30cm (10”-12”) from the surface. Avoid spraying at an angle as this will lead to runs on the surface (Fig.4). 2. Let your arm control the left to right movement rather than your wrist as this will aid even pai[...]

  • Page 15

    Fig.4 15[...]

  • Page 16

    HELPFUL HINTS 1. Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed will give a heavy coat. 2. Only apply one coat at a time. If a further coat is required follow the paint manufacturer ’s instructions for drying times. 3. If spraying small areas or objects keep the output setting low as thi[...]

  • Page 17

    Fig.5 17[...]

  • Page 18

    CLEANING INSTRUCTIONS THE SPRA Y GUN MUST BE THOROUGHL Y CLEANED IMMEDIA TEL Y AFTER USE. IF THE P AINT DRIES INSIDE THE GUN, CLEANING WILL BECOME MUCH MORE DIFFICUL T AND MA Y RENDER THE GUN INOPERABLE. THIS IS NOT COVERED BY GUARANTEE. The spray gun is the same as a paintbrush, if it is not cleaned it will go hard and can become useless. Y ou mus[...]

  • Page 19

    NOZZLE & NEEDLE l Unscrew Adjustment Ring (9) l Remove the Air Cap (8) l Completely remove Adjustment Screw (4) l Remove the Spring (3) l Push out the Needle (2) – do not use tools for this l Remove the Fluid T ip (7) l Remove Air Flow Plate (6) l Remove Nozzle W asher (17) l Place all of these items into a container and clean l them using a [...]

  • Page 20

    TURBINE UNIT The turbine unit only requires minimal maintenance l Ensure its filter element is kept clean at all times. l This is the filter underneath the main body (19). Disconnect the unit from the mains, turn on side and remove foam material. This can be washed out if necessary and replace when dry . From time to time this filter will need repl[...]

  • Page 21

    Air intake blocked debris can block the air intake underneath the unit TROUBLE SHOOTING 21[...]

  • Page 22

    MAINS CONNECTION This unit is a Class II appliance which means it is double insulated for your protection, no earthing wire is necessary . If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents. Y our unit has been supplied with a mains lead with a fitted plug. This is identified by the fuse holder in the base of t[...]

  • Page 23

    If you need to fit a plug to the mains lead, this should be fitted in accordance with the wiring instructions below , and will need to be used with a 5 amp fuse. If in doubt consult an electrician. If you are using an extension lead it must be rated at a minimum of 6 amps and fully unwound. Do not operate with a lead rated at less than 6 amps as th[...]

  • Page 24

    GUARANTEE This product is guaranteed for a period of 24 months against faulty manufacture and materials. It is not guaranteed for industrial or hire purposes. The guarantee does not af fect your statutory rights. In the event of any problem occurring please contact us on our Helpline No between 8.30 a.m. and 6 p.m. Mondays to Fridays (excluding Ban[...]