Ducati Monster 620 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Ducati Monster 620, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Ducati Monster 620 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Ducati Monster 620, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Ducati service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Ducati Monster 620.

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Table of contents for the manual

  • Page 1

    1 E Owner’ s manual DUCA TI MON ST E R MONSTER620 MONSTER800 MONSTER1000[...]

  • Page 2

    2 E[...]

  • Page 3

    3 E Hearty welcome among Ducati fans! Please accept our best compliments for choosing a Ducati motorcycle. We think you will ride your Ducati motorcycle for long journeys as well as short daily trips. Ducati Motor Holding S.p.A. wishes you smooth and enjoyable riding. We are steadily doing our best to improve our “T echnical Assistance” service[...]

  • Page 4

    4 E T ABLE OF CONTENTS General 6 Warranty 6 Symbols 6 Useful information for safe riding 7 Carrying the maximum load allowed 8 Identification data 9 Controls 10 Position of motorcycle controls 10 Instrument panel 11 The Immobilizer system 14 Keys 14 Code Card 15 Procedure to disable immobilizer engine block through throttle twistgrip 16 Duplicate k[...]

  • Page 5

    5 E Charging the battery 50 Chain tensioning 51 Chain lubrication 52 Replacing bulbs 53 Headlamp alignment 56 T yres 57 Checking engine oil level 59 Cleaning and replacing the spark plugs 60 Cleaning the motorcycle 61 Storing the bike away 62 Important notes 62 T echnical data 63 Overall dimensions 63 Weights 63 T op-ups 64 Engine 65 T iming system[...]

  • Page 6

    6 E GENERAL W arranty In your own interest, and in order to guarantee product reliability , you are strongly advised to refer to our authorized Dealers and workshops for any servicing requiring particular technical expertise. Our highly skilled staff have access to the implements required to perform any servicing job at best, and use Ducati origina[...]

  • Page 7

    7 E Useful information for safe riding W ar ning Read this section before riding your motorcycle. Accidents are frequently due to inexperience. Always make sure you have your licence with you when riding; you need a valid licence to be entitled to ride your motorcycle. Do not lend your motorcycle to inexperienced riders or who do not hold a valid l[...]

  • Page 8

    8 E Carrying the maximum load allowed Y our motorcycle is designed for long-distance riding, carrying the maximum load allowed in full safety . Even weight distribution is critical to preserving these safety features and avoiding trouble when performing sudden manoeuvres or riding on bumpy roads. Information about carrying capacity The total weight[...]

  • Page 9

    9 E Identification data All Ducati motorcycles have two identification numbers, for frame (fig. 1) and engine (fig. 2.1 - 2.2). Frame number Engine number Note These numbers identify the motorcycle model and should always be indicated when ordering spare parts. fig. 2.1 fig. 1 fig. 2.2 1000 620/800[...]

  • Page 10

    10 E CONTROLS W ar ning This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls. P osition of motorcycle controls (fig. 3) 1) Instrument panel. 2) Key-operated ignition switch and steering lock. 3) Left switch. 4) Clutch lever . 5) F[...]

  • Page 11

    Instrument panel (fig. 4) 1) High beam light (blue) . Comes on when high beam is on. 2) T urn indicator light (green) . Comes on and flashes when a turn indicator is on. 3) Fuel warning light (yellow) . Comes on when there are about 3.5 liters fuel left in the tank (3 liters in the plastic tank). 4) Neutral light N (green). Comes on when in neutral[...]

  • Page 12

    12 E LCD unit functions When the ignition key is turned to ON , the instrument panel carries out a Check of all instruments (pointers, display , lights) (see fig. 5 and 6). LCD (1) T urn the key to ON and press (B) (fig. 6) to display trip meter and odometer alternatively . Resetting the trip meter Keep (B) pressed (fig. 6) for more than 2 seconds.[...]

  • Page 13

    13 E Oil temperature When the oil temperature goes below 50 °C (122 °F), " LO " will be displayed. " HI " will be displayed when the temperature exceeds 170 °C (338 °F). Fuel light " FUEL" will be displayed when the fuel warning light comes on. Maintenance indicator After the first 1,000 Km/621 mi and then every 10[...]

  • Page 14

    14 E The key A performs the same functions as the keys B, and is also used to wipe off and re-program other black keys, if needed. Note The three keys have a small plate (1) attached that reports their identification number . W ar ning Keep the keys in different places. Store the plate (1) and the key A in a safe place. It is also recommended to us[...]

  • Page 15

    15 E Code card The keys come with a CODE CARD (fig. 8) that reports: A) (fig. 9) the electronic code to be used in case of engine block, i.e. bike did not start after key-ON . W ar ning Keep the CODE CARD in a safe place. However , it is advisable to keep the electronic code printed on the CODE CARD handy when you ride your motorcycle, in case it i[...]

  • Page 16

    16 E Procedur e to disable immobilizer engine block through thr ottle twistgrip 1) T urn the key to ON and fully open throttle. Keep it open. The EOBD warning light turns off after 8 seconds. 2) Release the throttle as soon as the EOBD warning light turns off. 3) EOBD pilot light will flash. Count a number of flashes corresponding to the first figu[...]

  • Page 17

    17 E Operation When the ignition key is turned to OFF , the immobilizer inhibits engine operation. When the ignition key is turned back to ON to start the engine, the following happens: 1) if the CPU recognised the code, the CODE light on the instrument panel will flash briefly . This means that the immobilizer system has recognised the key code an[...]

  • Page 18

    18 E Ignition switch and steering lock (fig. 10) It is located in front of the fuel tank and has four positions: A) ON : lights and engine on; B) OFF : lights and engine off; C) LOCK : steering locked; D) P : parking light and steering lock. Note T o move the key to the last two positions, press it down before turning it. Switching to (B), (C) and [...]

  • Page 19

    Left switch (fig. 11.1 - 11.2) 1) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on. Note This device is not fitted on the Australia and Japan versions. 2) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. T o cancel turn indicators, push in when switch[...]

  • Page 20

    20 E Clutch lever (fig. 12.1 - 12.2) Lever (1) (fig. 12.2) disengages the clutch. It features a dial adjuster (2) (fig. 12.2) for lever distance from the twistgrip on handlebar . T o set lever distance from twistgrip, push lever (1) (fig. 12.2) fully forward and turn the dial adjuster (2) (fig. 12.2) to one of its four positions. Remember that posi[...]

  • Page 21

    A B 21 E Cold start lever (fig. 13) Use this device to start the engine from cold. It will increase the engine idling speed after starting. Lever positions: A) = closed B) = fully open. The lever can be opened and closed gradually to adjust speed until engine is fully warm (see page 37). Important Never use the cold start lever when the engine is w[...]

  • Page 22

    Right switch (fig. 14.1) 1) Switch, light switch, three positions: right position = light off; centre position = front and rear parking lights, number plate and instrument panel lights on; left position = headlight, front and rear parking lights, number plate and instrument panel lights on. 2) Switch for ENGINE STOP , two positions: position (RUN) [...]

  • Page 23

    23 E Throttle twistgrip (fig. 14.2) The twistgrip (1) on the right handlebar opens the throttles. When released, it will spring back to the initial position (idling speed). Front brake lever (fig. 14.2) Pull in the lever (2) towards the twistgrip to operate the front brake. The system is hydraulically operated and you just need to pull the lever ge[...]

  • Page 24

    24 E Rear brake pedal (fig. 15) Push down on the pedal (1) to apply the rear brake. The system is hydraulically operated. Gear change pedal (fig. 16) The gear change pedal is at rest when in the central position N , is moved up and down to change gears and then returns to the central position. down = push down on the pedal to engage 1 st gear and t[...]

  • Page 25

    25 E 5 4 6 7 fig. 18 Setting the gear change and rear brake pedals The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider . T o set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3). Note Nut (2) has a left-hand thread. Fit an open-end wrench to hexagonal element of link[...]

  • Page 26

    26 E MAIN COMPONENTS AND DEVICES 1 10 13 7 8 2 9 3 5 4 9 6 11 12 13 fig. 19 Location (fig. 19) 1) T ank filler plug. 2) Seat catch. 3) Hook for helmet fastening cable. 4) Passenger grab handle. 5) Side stand. 6) Rear view mirrors. 7) Rear shock absorber adjusters. 8) Fuel tank lifting rod. 9) Seat cover (not on 620DARK and 620DARK SINGLE DISC versi[...]

  • Page 27

    27 E T ank filler plug (fig. 20) Opening Lift the protection lid (1) and fit the ignition key into the lock. T urn the key clockwise 1/4 turn to unlock. Lift the plug. Closing Refit the plug with the key in it and push it down into its seat. T urn the key anticlockwise to its initial position and take it out. Close the lock protection lid (1). Note[...]

  • Page 28

    28 E 0 1 Seat catch and helmet hook Opening Fit the ignition key into the lock. T urn the key clockwise to detach seat from frame. Pull the seat backwards to slide it off its front holders. On the rear end of the compartment underneath the seat, there is the helmet fastening cable (1) (see page 43). Insert the cable into the helmet, slide the end o[...]

  • Page 29

    29 E Side stand (fig. 23) Important Before lowering the side stand, make sure that the bearing surface is hard and flat. Do not park on soft or pebbled ground or on asphalt melt by the sun heat and similar or the motorcycle may fall over . When parking in downhill road tracts, always park the motorcycle with its rear wheel facing downhill. T o pull[...]

  • Page 30

    30 E Shock absorber adjusters The rear shock absorber has outer adjusters that enable you to adjust your motorcycle to the load. The adjuster (1) located on the right side, on the connection holding the shock absorber to the swingarm, controls rebound damping. T urn the adjuster (1) clockwise to increase damping ( H ), anticlockwise to reduce it ( [...]

  • Page 31

    31 E W ar ning The shock absorber is filled with gas under pressure and may cause severe damage if taken apart by unskilled persons. When carrying a passenger and luggage, set the rear shock absorber spring to maximum preload to improve motorcycle handling and keep safe clearance from the ground. Y ou may find that rebound damping needs readjusting[...]

  • Page 32

    32 E T o change the preload of the spring inside each fork leg, turn the adjusting nut (2) with a 22-mm hexagon wrench. Preload setting range (A) is from 25 to 10 mm Factory setting is 18 mm. Important Adjust both fork legs to same settings. 3 fig. 26[...]

  • Page 33

    33 E Changing motorcycle track alignment (fig. 27-28- 29) Motorcycle track alignment is the result of tests carried out under different riding conditions by our technical staff. Modifying factory setting is a very delicate operation, which may lead to serious damages if carried out by unskilled people. Before changing standard setting, measure the [...]

  • Page 34

    34 E UNIBALL articulated head (A) maximum extension is 5 threadings, i.e. 7.5 mm (B). B A fig. 29[...]

  • Page 35

    35 E DIRECTIONS FOR USE Running-in recommendations Max. rotation speed (fig. 30) Rotation speed for running-in period and during standard use (rpm): 1) up to 1000 km; 2) from 1000 to 2500 km; 3) after 2500 km. Up to 1000 km During the first 1000 km, keep the revolution meter under control. The indicator must not exceed: 5500-6000 rpm. During the fi[...]

  • Page 36

    36 E Important During the whole running-in period, the maintenance and service rules recommended in the Warranty Card should be observed carefully . Failure to comply with these rules will release Ducati Motor Holding S.p.A. from any liability whatsoever for any engine damage or shorter engine life. After 2500 km After running-in, never exceed the [...]

  • Page 37

    37 E Starting the engine Note Follow the “High ambient temperature” procedure to start the engine when it is warm. W ar ning Before starting the engine, become familiar with the controls you will need to use when riding. Regular ambient temperature (10 °C/50 °F to 35 °C/95 °F): 1) Move the ignition key to ON (fig. 31). Make sure both the gr[...]

  • Page 38

    38 E This model is equipped with a servoignition system. T o achieve assisted engine starting, press the button (2) and release it immediately . Pressing the button (2) operates automatic engine starting for a maximum period of time that varies depending on engine temperature. When the engine has started, the system prevents the starter motor from [...]

  • Page 39

    39 E Moving off 1) Disengage the clutch squeezing the control lever . 2) Push down on gear change lever sharply with the tip of your foot to engage the first gear . 3) Speed up engine, by turning the throttle twistgrip and slightly releasing the clutch lever at the same time. The motorcycle will start moving off. 4) Let go of clutch lever and speed[...]

  • Page 40

    40 E Braking Slow down in time, shift down to engine-brake first and then brake applying both brakes. Pull the clutch lever before stopping the motorcycle, to avoid sudden engine stop. W ar ning Use both brake lever and pedal for effective braking. Using only one of the brakes will give you less braking power . Never use brake controls harshly or v[...]

  • Page 41

    41 E Stopping the motorcycle Slow down gradually , then shift down and release the throttle twistgrip. Finally change from first to neutral. Apply brakes and you will bring the motorcycle to a complete stop. T o switch the engine off, simply turn the key to OFF (page 18). Important Never leave the key in the ON position when engine is stopped, or t[...]

  • Page 42

    42 E Parking Stop the motorcycle, then put it on the side stand to park it (see page 29). T o avoid theft, turn the handlebar fully left and turn the key to LOCK position. If you park in a garage or other facilities, make sure that there is proper ventilation and that the motorcycle is not near a source of heat. If nedeed, you may leave the parking[...]

  • Page 43

    43 E T ool kit and accessories (fig. 37) The compartment under the seat holds: an Owner’ s manual; a helmet fastening cable; a tool bag for usual maintenance and checks. T o reach this compartment, remove the seat first (page 28) then the protective cover (1). Use a coin to unscrew its special screw (2). The tool bag holds (fig. 38) 3) Box wrench[...]

  • Page 44

    44 E MAIN MAINTENANCE OPERA TIONS Lifting the fuel tank (fig. 39) W ar ning Make sure the fuel in the tank is less than 5 litres or fuel may leak out through the filler plug breather . Remove the seat (page 28) and lift the hook (1). Lift the tank and unhook the service rod (2, fig. 40) from its seat under the seat. Place the tank onto the rod. Whe[...]

  • Page 45

    45 E Changing air filter (fig. 41) Replace the air filter at the required intervals shown in the routine maintenance chart (see Warranty Card). The air box is accessible after lifting the fuel tank as described on page 44. T o remove the filter , release the cover clips (1) on both sides of the air box and take off the cover (2). Remove the filter [...]

  • Page 46

    46 E Checking brake and clutch fluid level (fig. 43.1 - 43.2) Fluid level should never fall below the MIN mark on each reservoir . If level drops below the limit, air might get into the circuit and affect the operation of the system involved. Brake and clutch fluid must be topped up and changed at the intervals specified in the routine maintenance [...]

  • Page 47

    47 E Brake system If you find exceeding play on brake lever or pedal and brake pads are still in good condition, contact a Ducati Dealer or Authorized Workshop to have the system inspected and any air drained out of the circuit. W ar ning Brake and clutch fluid will damage paintwork and plastic parts if accidentally spilled. Hydraulic oil is corros[...]

  • Page 48

    48 E 1 fig. 45 Lubricating cables and joints The condition of the outer sheaths of the throttle and fast-idle cables should be checked at regular intervals. The sheaths should show no signs of squeezing or cracking. Work the controls to make sure the cable slides smoothly inside the sheath: if you feel any friction or hard spots, have the cable rep[...]

  • Page 49

    49 E Throttle cable adjustment The throttle twistgrip must have a free play of 2 - 4 mm, measured at the edge of the twistgrip and at all positions of the handlebars. If it needs adjusting, use the suitable adjuster (1, fig. 46) provided on the throttle control. ➤ ➤ 1 2 ÷ 4 mm fig. 46[...]

  • Page 50

    50 E Charging the battery (fig. 47) Before charging the battery , it is best to remove it from the motorcycle. Always disconnect the black negative terminal ( - ) first, and then the red positive terminal ( + ). Undo the straps (1) and remove the battery . W ar ning Batteries develop explosive gases: keep battery away from heat sources. Charge the [...]

  • Page 51

    51 E 1 2 Chain tensioning T urn the rear wheel slowly until you find the position where chain is tightest. With the motorcycle on the side stand, push the chain up pressing with a finger at the mid-length of swingarm. The lower portion of the chain should have a slack of 25÷27 mm (620), 25 mm (800/1000) (fig. 48). T o adjust chain tension, slacken[...]

  • Page 52

    52 E Chain lubrication The chain fitted on your motorcycle has O-rings that keep dirt out of and lubricant inside the sliding parts. The seals might be irreparably damaged if the chain is cleaned using non-specific solvents or washed using steam or water jets. Dry the chain using compressed air or absorbent material and apply SHELL Advance Chain or[...]

  • Page 53

    53 E 1 Replacing bulbs Before replacing a burnt-out bulb, make sure that the new one complies with voltage and wattage as specified on page 70 - “Electric System”. Headlamp (fig. 50 and 51) T o gain access to headlamp bulbs, slacken the lower screw (1) holding the rim-reflector assembly to the body and disconnect the connector (2, fig. 51) from[...]

  • Page 54

    54 E Replace the bulb (4, fig. 52). Note Never touch the transparent body of the new bulb with your fingers or it will blacken resulting in reduced bulb brilliancy . Insert the locating pegs of the bulb base into their seats to obtain correct alignment; hook the clip (3) to the headlamp holders. Reconnect the cables. T o change the parking light bu[...]

  • Page 55

    55 E T urn indicators (fig. 54) Remove the screw (1) and detach the glass (2) from the body . The bulb is of the bayonet-type: press and rotate anti- clockwise to remove. Fit the spare bulb by pressing and turning clockwise until it clicks. Refit the glass sliding the small tab (A) into the suitable slot in the indicator body . T ighten the screw ([...]

  • Page 56

    56 E Headlamp alignment (fig. 56) When checking headlamp alignment, put the motorcycle upright. T yres should be inflated at the correct pressure and one person should be sitting astride the motorcycle, keeping it at right angles to its longitudinal axis and opposite a wall or a screen, 10 meters apart from it. Then draw a horizontal line dictated [...]

  • Page 57

    57 E Ty r e s Front pressure 2.1 bar - 2.3 Kg/sq cm Rear pressure: 2.2 bar - 2.4 Kg/sq cm As tyre pressure is affected by temperature and altitude variations, you are advised to check and adjust it whenever you are riding in areas where ample variations in temperature or altitude occur . Important Check and set tyre pressure when tyres are cold. T [...]

  • Page 58

    58 E Minimum tread depth Measure tread depth (S, fig. 58) at the point where tread is most worn down. It should not be less than 2 mm and anyway not below the legal limit. Important Visually inspect the tyres at regular intervals for detecting cracks or cuts, on the side walls especially , bulges or large spots that are indicative of internal damag[...]

  • Page 59

    59 E –10 Unigrade Multigrade 01 0 2 0 3 0 4 0 ° C 40 20W–40 20W–50 15W–40 15W–50 10W–40 10W–30 10W 20W 20 30 1 2 fig. 59 Checking engine oil level (fig. 59) Engine oil level can be checked through the sight glass (1) provided on the clutch cover . When checking oil level, the motorcycle should be upright and the engine warm. Allow a [...]

  • Page 60

    60 E 0,6 ÷ 0,7 mm Cleaning and replacing the spark plugs (fig. 60) Spark plugs are essential to smooth engine running and should be checked at regular intervals. This is done quite easily and quickly and provides a good measure of engine condition. Remove the spark plug caps and spark plugs from the cylinder head using the wrench supplied with the[...]

  • Page 61

    61 E Cleaning the motorcycle T o preserve the finish of metal parts and paintwork, wash and clean your motorcycle at regular intervals, anyway according to the road conditions you ride in. Use specific products only . Prefer biodegradable products. A void aggressive detergents or solvents. Important Do not wash your motorcycle right after use. When[...]

  • Page 62

    62 E Storing the bike away If the motorcycle is to be left unridden over long periods, it is advisable to carry out the following operations before storing it away: clean the motorcycle; remove the drain plug and seal and drain all fuel from tank; pour a few drops of engine oil into the cylinders through the spark plug seats, then crank the engine [...]

  • Page 63

    63 E 120 (620/800) 1440 2100 (620/800) - 2105 (1000) 803 (1000) 770 (620/800) 590 (620/800) 490 (620/800) 500 (1000) 500 (1000) 794 1140 (1000) 1060 (1000) 1138 (620/800) 1058 (620/800) 130 (1000) 360 (620/800) 360 (620/800) 370 (1000) 370 (1000) TECHNICAL DA T A Overall dimensions (mm) (fig. 61) W eights Dry weight: 177Kg (620) 179 Kg. (800) 189Kg[...]

  • Page 64

    64 E T op-ups T ype of fluid cu. dm. (liters) Fuel tank, including a reserve Unleaded fuel 14 (620/800) of 3.5 cu dm (liters) - 3 cu dm 95 fuel octane rating (at least) 15 (1000) in the plastic tank Oil sump and oil filter SHELL Advance Ultra 4 3,1 (620) 3.3 (800) 3.9 (1000) Front/Rear brake and clutch circuits SHELL Advance Brake DOT 4 – Protect[...]

  • Page 65

    65 E Engine T win cylinder , four -stroke, 90° “L” type, longitudinal. Bore: 80 mm (620) 88 mm (800) 94 mm (1000) Stroke: 61.5 mm (620) 66 mm (800) 71.5 mm (1000) T otal displacement: 618 cu.cm (620) 803 cu.cm (800) 992 cu.cm (1000) Compression ratio: 10.5 ±0.5:1 (620) 10.4±0.5:1 (800) 10.1±0.5:1 (1000) Max. power at crankshaft (95/1/EC): 4[...]

  • Page 66

    66 E P erformance data Maximum speed in any gear should be reached only after a correct running-in period with the motorcycle properly serviced at the recommended intervals. Max. speed (rider alone): 198 Km/h (620) 210 Km/h (800) 220 Km/h (1000) Speed limits Above is the maximum speed limit that can be reached after the running-in period. Important[...]

  • Page 67

    67 E Rear brake T ype: fixed drilled steel disc Disc diameter: 245 mm Hydraulically operated by a pedal on R.H. side Braking surface: 25 sq cm Brake caliper: cylinder Ø 32 mm Make and type: BREMBO P 2.I05N. Friction material: FERIT I/D 450 FF . Master cylinder type: PS 11. W ar ning Brake fluid can dissolve paintwork and cause severe eye and skin [...]

  • Page 68

    68 E T ransmission Multiple-plate clutch: wet clutch (620/800); dry clutch (1000) ; operated by a control lever on left handlebar . Drive is transmitted from engine to gearbox main shaft via spur gears. Front sprocket/clutch gear ratio: 33/61 (620-620 DARK-620 DARK SINGLE DISC-800) 32/59 (1000) Gearbox: 6-speed (620-620 DARK-800-1000); 5-speed(620 [...]

  • Page 69

    69 E W ar ning If the rear sprocket needs replacing, contact a Ducati Dealer or Authorized Workshop. If improperly replaced, this component could seriously endanger your safety and that of your passenger , and cause irreparable damage to your motorcycle. Frame T ubular trestle frame with upper section made of high- strength steel. Steering angle (o[...]

  • Page 70

    70 E Suspensions Front suspension Hydraulic upside-down fork. Stanchion diameter: 43 mm T ravel along leg axis: 130 mm Rear Of the progressive type, thanks to a rocker arm connecting frame and upper pivot point of the shock absorber and an arch connected at the bottom to swingarm. The shock absorber enables the adjustment of rebound and spring prel[...]

  • Page 71

    71 E 2 3 1 4 4 IN GOOD CONDITION BLOWN fig. 63 fig. 64 Fuses The main fuse box is located on the left side of the battery (fig. 63). T o expose the fuses, take off the box protective cover (1). Mounting position and ampere capacity are marked on it. Only 6 of the fuses are connected. There are two spare fuses. The 40A fuse (2) located on the right [...]

  • Page 72

    72 E 30) Neutral light switch 31) Oil pressure switch 32) Rear STOP light switch 33) Front STOP light switch 34) Left switch 35) Air temperature/pressure sensor 36) Instruments (instrument panel) 37) Front left-turn indicator 38) Horn 39) Headlamp 40) Front right-turn indicator 41) CPU oil temperature sensor 42) Instrument oil temperature sensor 43[...]

  • Page 73

    73 E Wire color coding B Blue W White V Violet Bk Black Y Y ellow R Red Lb Light blue Gr Grey G Green Bn Brown O Orange P Pink Legend of fuse box (5) Pos. Description Rat. 1-9 Main switch 30 A 2-10 Fuel pump, injectors, coils 20 A 3-11 Key sense 10 A 4-12 Control unit power supply 3 A 5-13 Passing 7.5 A 6-14 Parking lights, instrument panel lights,[...]

  • Page 74

    74 E MONSTER VERSIONS 620 - 800 - 1000 A vailable in the following colors: Ducati anniversary red 473.101 (PPG); Ducati yellow 473.201 (PPG); Polished black 248.514 (PPG); Metal-color frame and rims. 620Dark - 620Dark SINGLE DISC A vailable in the following colors: Silver grey *0022 (PPG); Black frame and rims. Silver grey *0022 (PPG); Metal-color [...]

  • Page 75

    75 E USA FOR UNITED ST A TES OF AMERICA VERSION ONL Y Reporting of safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway T raffic Safety Administration (NHTSA) in addition to notifying Ducati North America. If NHTSA receives similar c[...]

  • Page 76

    76 E USA made except idle speed adjustments with the throttle stop screw . The Exhaust Emission Control System is separate from the crankcase emission control system. Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the [...]

  • Page 77

    77 E USA Riding safety The points given below are applicable for every day motorcycle use and shoud be carefully observed for safe and effective vehicle operation. A motorcycle does not provide the impact protection of an automobile, so defensive riding in addition to wearing protective apparel is extremely important. Do not let protective apparel [...]

  • Page 78

    78 E USA The exhaust system becomes very hot during operation, never touch the exhaust system. Wear clothing that fully covers your legs. Do not wear loose clothing which could catch on the control levers, footrests, wheels, or chain. Any amount of alcohol will significantly interfere with your ability to safely operate your motorcycle. Don’t dri[...]

  • Page 79

    79 E USA Label location (fig. B) 12 6 5 4 11 3 2 10 1 7 9 8 fig. B[...]

  • Page 80

    80 E USA Cod. 433 1 166 1A OBJECT IN MIRROR ARE CLOSER THAN THEY APPEAR Cod. 432 1 234 1A Manufactured by DATE: 07 / 97 GVWR: 925.9 Lbs ( 420 kg) GAWR front: 319.7 Lbs ( 145 kg) with 0/70ZR17 tire, MT 3.50x17 RIM at 32.7 PSI cold. GAWR rear: 606.2 Lbs ( 275 kg) with 170/60ZR17 tire, MT 5.50x17 RIM at 36.9 PSI cold. This vehicle conforms to all appl[...]

  • Page 81

    81 E USA California evaporation emission system (fig. C): Important In the event of fuel system malfunction, contact Ducati ’ s authorized Service Centres. CANISTER fig. C Ducati limited warranty on emission control system Ducati North America, Inc., 10443 Bandley Drive, Cupertino, California, 95014 warrants that each new 1998 and later Ducati mo[...]

  • Page 82

    82 E USA parts replaced and labor charges based on Ducati ’ s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate. The owner may be required to keep receipts and failed parts in order to receive compensation. II. Limitations This Emission Control System Warranty shall not cover any of the follow[...]

  • Page 83

    83 E USA transportation of the motorcycle to or from the Ducati dealer . Ducati shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the Ducati motorcycle for any purpose. Some states do not allow the exclusion or limitati[...]

  • Page 84

    84 E USA km Ducati Mileage Date Service Name 1,000 10,000 20,000 30,000 40,000 50,000 ROUTINE MAINTENANCE RECORD[...]