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DreamGEAR HY13-1518-M1/USA manual

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Table of contents for the manual

  • Page 1

    HY13-1518-M1/USA TK Series Service Procedure Hyd r a ulic s Effective: July , 2001 Low Speed High T orque, Hydraulic Motors[...]

  • Page 2

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 2 FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and o[...]

  • Page 3

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 3 Definitions ............................................................................................................................................................... 3 Design Fea[...]

  • Page 4

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 4 T orqmotor Design Features TK Series features include: • The roller vane rotor set design offers low-friction and wear compensation which maximizes the useful performance life of the[...]

  • Page 5

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 5 Introduction This service manual has one purpose: to guide you in maintaining, troubleshooting, and servicing the TK T orqmotor (low-speed, high-torque hydraulic motor). Material in th[...]

  • Page 6

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 6 NOTE: Before troubleshooting any system problem, check service literature published by the equipment and/or component manufacturers. Follow their instructions, if given, for checking a[...]

  • Page 7

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 7 T roubleshooting Checklist 1 . Hose fittings loose, worn or damaged. 2. Oil seal rings (5) deteriorated by excess heat. 3. Special bolt (1) loose or its sealing area deteriorated by co[...]

  • Page 8

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 8 • Clean, petroleum-based solvent • Emery paper • Vise with soft jaws • Air pressure source • Arbor press • Screw driver • Masking tape • Breaker bar • T orque wrench-[...]

  • Page 9

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 9 CONVERSIONS INCHES m m INCHES m m .020 .51 1.060 26.92 .021 .53 1.295 32.89 .029 .74 1.297 32.94 .030 .76 1.396 35.46 .111 2.81 1.398 35.51 .119 3.02 1.620 41.15 .152 3.86 1.622 41.20 [...]

  • Page 10

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 10 14a 14b 23 22 21 20 19 18 16 17 16 15 14 13 12 5 11 9a 9b 9c 9 Matched Set 10 5 8 7 5 1 2 3 4 5 6 Exploded V iew T ypical Assembly Item No. Description 1 Special Bolt 2 Endcover 3 Sea[...]

  • Page 11

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 11 EXPLODED VIEW ITEM # 14 14a 14b COUPLING DESCRIPTION SHAFT KEY NUT 3 2- 1-1/2" Straight Key TK019002 039040 3 6- 17 T ooth Spline TK019003 6 3- 1-3/4" T apered Shaft TK01900[...]

  • Page 12

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 12 Preparation Before Disassembly • Before you disassemble the T orqmotor unit or any of its components read this entire manual. It provides important information on parts and procedur[...]

  • Page 13

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 13 Disassembly and Inspection Place T orqmotor in a vise 1. Place the T orqmotor in a soft jawed vice or similar support, with coupling shaft (14) pointed down and the vise jaws clamping[...]

  • Page 14

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 14 Remove & inspect commutator 8. Remove commutator (4) and seal ring (3) Remove seal ring from commutator , using an air hose to blow air into ring groove until seal ring is lifted [...]

  • Page 15

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 15 Remove manifold 9. Remove manifold (6) and inspect for cracks surface scoring, brinelling or spalling. Replace manifold if any of these conditions exist. SEE FIGURE 9. A polished patt[...]

  • Page 16

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 16 NOTE Series TK T orqmotor may have a rotor set with two stator halves (9B) with a seal ring (5) between them. Discard seal ring only if stator halves become disassembled during the se[...]

  • Page 17

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 17 Check coupling shaft for rust or corrosion 14 . Check exposed portion of coupling shaft (14) to be sure you have removed all signs of rust and corrosion which might prevent its withdr[...]

  • Page 18

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 18 18. Remove seal (18), backup washer (19), and backup ring (20) from TK Series T orqmotor housing by working them around unseated thrust washers (16) and thrust bearing (17) and out of[...]

  • Page 19

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 19 Inspect housing bearings 21 . If the housing (21) assembly has passed inspection to this point, inspect the housing bearings (22) and (15) and since they are captured in the housing c[...]

  • Page 20

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 20 5 23 18 3 20 19 • Replace all seals and seal rings with new ones each time you reassemble the T orqmotor unit. Lubricate all seals and seal rings with SAE 10W40 oil or clean grease [...]

  • Page 21

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 21 NOTE Bearing mandrel must be pressed against the lettered end of bearing shell. T ake care that the housing bore is square with the press base and the bearing is not cocked when press[...]

  • Page 22

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 22 Press in dirt & water seal 3. Press a new dirt and water seal (23) into the housing (21) outer bearing counterbore. The dirt and water seal (23) must be pressed in with the lip fa[...]

  • Page 23

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 23 Install coupling shaft 8. Be sure that a generous amount of clean corrosion resistant grease has been applied to the lower (outer) housing bearing (22). Install the coupling shaft (14[...]

  • Page 24

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 24 Install drive link NOTE 11 . Install drive link (11) with the long splined end down into the coupling shaft (14) and engage the drive link splines into mesh with the coupling shaft sp[...]

  • Page 25

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 25 Assemble wear plate and rotor set 13 . Assemble wear plate (10) with rotor set over the drive link (11) and alignment studs onto the housing (21) and the rotor splines into mesh with [...]

  • Page 26

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 26 Assemble end cover 22 . Assemble end cover over the commutator and in line with the alignment marks on the exterior of the motor . SEE FIGURE 40 and 41. Figure 40 Figure 41 T orqmotor[...]

  • Page 27

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 27 T orqmotor Assembly Housing Thrust W ashers Seal Shaft Thrust Bearing Backup Ring Backup W asher Not T o Scale 1 3 5 7 9 2 4 6 8 THE ASSEMBL Y OF THE TORQMOTOR IS NOW COMPLETE EXCEPT [...]

  • Page 28

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 28 Final Checks • Pressurize the T orqmotor with 100 p.s.i. dry air or nitrogen and submerge in solvent to check for external leaks. • Check T orqmotor for rotation. T orque required[...]

  • Page 29

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 29 Tips Tips for Maintaining the T orqmotor Hydraulic System • Adjust fluid level in reservoir as necessary . • Encourage all operators to report any malfunction or accident that may[...]

  • Page 30

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 30 Notes[...]

  • Page 31

    HY13-1518-M1/USA Low Speed High T orque, Hydraulic Motors TK Series Parker Hannifin Corporation Hydraulic Pump/Motor Division Greeneville, TN 37745 USA Hydraulic s 31 The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors are hereby offered f[...]

  • Page 32

    Parker Hannifin Corporation 2745 Snapps Ferry Road Greeneville, TN 37745 USA T el: (423) 639-8151 Fax: (423) 787-2418 Web Site: http://www .parker .com/pumpmotor Pinnacle Printing, 3M, 7/2001 Hyd r a ulic s[...]