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DeWalt A08184 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL P ART NO. A08184 Rev . 0 Copyright © 2004 Delta Machinery T o lear n more about DEL T A MACHINER Y visit our website at: www .deltamachinery .com. For Parts, Service, W arranty or other Assistance, please call 1-866-422-4286. Oil-Fr ee Air Compr essor (66-651-1) ESP AÑOL: PÁGINA 27 FRANÇAIS: P AGE 53[...]

  • Page 2

    2- ENG A08184 SAFETY GUIDELINES - DEFINITIONS Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury . Indicates a potentially hazardous situation which, if not avoided, may result in minor [...]

  • Page 3

    3- ENG A08184 IMPORT ANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this pr oduct could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. HAZARD WARNING: Risk of explosion or fir e How T o Prevent It What Could Happen It is nor[...]

  • Page 4

    4- ENG A08184 WARNING: Risk of Bursting Air T ank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury . How T o Prevent It What Could Happen WARNING: Risk from Flying Objects The compressed air stream can cause soft tissue damage to exposed skin an[...]

  • Page 5

    5- ENG A08184 WARNING: Risk to Breathing WARNING: Risk of Electrical Shock HAZARD HAZARD Y our air compressor is powered by electricity . Like any other electrically powered device, If it is not used properly it may cause electric shock. Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. Electrical Gr[...]

  • Page 6

    6- ENG A08184 WARNING: Risk of Burns T ouching exposed metal such as the compressor head or outlet tubes, can result in serious burns. Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation. Do not reach around protective shrouds or attempt maintenance [...]

  • Page 7

    7- ENG A08184 Review and underst and all instructio ns and warnings in this manual. Become famil iar with the operation and contr ols of the air compresso r . Keep operati ng area clear of all persons, pets, and obstacle s. Keep childr en away from the air compr essor at all times . Do not operate the produc t when fatigue d or under the influen ce[...]

  • Page 8

    8- ENG A08184 GLOSSAR Y DUTY CYCLE Accessories for this unit are available at the store the unit was purchased. ACCESSORIES Become familiar with these terms before operating the unit. CFM : Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery . PSIG: Pounds per square inch gauge; a unit of measure of pressu[...]

  • Page 9

    9- ENG A08184 Assemble Wheels It will be necessary to brace or support one side of the outfit when installing the wheels because the compressor will have a tendency to tip. 1. Attach wheels with shoulder bolts and nuts as shown. 2. Tighten securely . NOTE : The outfit will sit level if the wheels are properly installed. The wheels and handle do not[...]

  • Page 10

    10- ENG A08184 INST ALLA TION GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. The portable air compressor is equipped with a cord having a grounding wire with an appropriate groun[...]

  • Page 11

    11- ENG A08184 Extension Cords Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor , and to prevent overheating. If an extension cord must be used, be sure it is: • a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product • in good c[...]

  • Page 12

    12- ENG A08184 Description of Operation Become familiar with these controls before operating the unit. On/Auto/Off Switch : T ur n this switch "ON/AUTO" to provide automatic power to the pressur e switch and "OFF" to remove power at the end of each use. Pressur e Switch: The pressure switch automatically starts the motor when th[...]

  • Page 13

    Before Starting Break-in instructions Serious damage may result if the following break-in instructions are not closely followed. This procedur e is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced. 1. Make sure the On/Auto/Off lever is in the "OFF" position. NO[...]

  • Page 14

    14- ENG A08184 How to Start: 1. T urn the On/Auto/Off lever to "ON/AUTO" and allow tank pressur e to build. Motor will stop when tank pressur e reaches "cut-out" pressur e. 2. T urn regulator knob clockwise to increase pressure and stop when desired pressur e is reached. The compressor is ready for use. NOTE: Always operate the [...]

  • Page 15

    15- ENG A08184 NOTE: See "Operation" section for the location of controls. T o ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed. The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis[...]

  • Page 16

    16- ENG A08184 Air Compressor Pump Intake and Exhaust V alves Once a year have a T rained Service T echnician check the air compressor pump intake and exhaust valves. If it is dirty , replace it with a new filter . On some models,the filter may be removed by using a pair of needle nose pliers or a screwdriver . Pull or pry out the old filter and ca[...]

  • Page 17

    17- ENG A08184 8. Apply sealant to the check valve threads. Reinstall the check valve (tur n clockwise). 9. Replace the pressur e release tube. Tighten nuts. 10. Replace the outlet tube and tighten nuts. 11. Perform the Break-in Procedure. See "Break-in Procedure" in the Operation section. T o Replace Regulator 1. Release all air pressur [...]

  • Page 18

    18- ENG A08184 STORAGE Before you store the air compressor , make sure you do the following: 1. Review the "Maintenance" section on the preceding pages and perform scheduled maintenance as necessary . 2. Set the On/Auto/Off lever to "OFF". 3. T urn the regulator counterclockwise and set the outlet pressure to zero. 4. Remove the[...]

  • Page 19

    19- ENG A08184 TROUBLESHOOTING Performing repairs may expose voltage sources, moving parts or compressed air sources, moving parts or compressed air sources. Personal injury may occur . Prior to attempting any repairs, unplug the air compressor and bleed off all air tank air pressur e. PROBLEM CAUSE CORRECTION Pressur e switch does not shut off mot[...]

  • Page 20

    20- ENG A08184 PROBLEM CAUSE CORRECTION It is normal for "some" pressur e drop to occur . If there is an excessive amount of pressur e drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the "Operation Section. NOTE: Adjust the regulated pressur e u[...]

  • Page 21

    21- ENG A08184 Regulator will not shut off air outlet. Damaged regulator Replace PROBLEM CAUSE CORRECTION Motor will not run. Fuse blown, circuit breaker tripped. 1. Check fuse box for blown fuse and replace as necessary . Reset circuit breaker . Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch [...]

  • Page 22

    22- ENG A08184 AIR COMPRESSOR DIAGRAM T orque 5-7 ft.-lbs. 5 24 26 27 28 25 9 10 21 15 17 6 10 11 14 18 4 3 T o rque 9-12 ft.-lbs. 2 1 T orque 15-25 ft.-lbs. 32 31 T o rque 100-120 in.-lbs. 8 29 30 19 23 22 5 20[...]

  • Page 23

    23- ENG A08184 P ARTS LIST Key Part No. Number Description 1 ACG-408 Fastener Assembly (2) 2 AC-0376 Mini Shroud 3 91895680 Screw 1/4-20 x 3/4 (2) 4 ACG-18 Cup, Saddle Mount (2) 5 CAC-60 Shoulder Bolt (2) 6 AC-0774 Isolator (3) 8 AC-0605-1 Outlet T ube 9 SSP-7811 Nut Sleeve Assembly 1/4" 10 Z-D23004 Gauge (2) 11 SSP-6021 Reducer Bushing 1/8-1/[...]

  • Page 24

    24- ENG A08184 AIR COMPRESSOR PUMP DIAGRAM T orque 51-63 in.-lbs. T o rque 100-120 in.-lbs. T orque 100-120 in.-lbs. T o rque 7-10 ft.-lbs. T o rque 42-48 in.-lbs. 83 84 85 90 89 87 81 80 91 78 72 70 74 73 76 79 92 93 77 88[...]

  • Page 25

    25- ENG A08184 P ARTS LIST KEY P ART NO. NO. DESCRIPTION 70 SSF-586 Screw 1/4-20 x 3/4 72 AC-0108 Fan 73 SSF-615 Screw 1/4-20 UNC-2A THD 74 Z-AC-0107 Eccentric Bearing Assembly 76 Z-D27268 Motor 77 D28993 Shim ✓ * 78 ----- Cylinder Sleeve ✓ 79 ----- Connecting Rod Assembly ✓ * 80 SSG-8156 O-Ring 81 Z-AC-0032 V alve Plate Assembly ✓ * 83 ACG[...]

  • Page 26

    26- ENG A08184 A08184 LIMITED W ARRANTY DEL T A MACHINERY warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship. Products covered under this warranty include air compressors, air tools, service parts, pressure washers, and generators, which have the following warranty peri[...]