Crown Equipment WR Series manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Crown Equipment WR Series, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Crown Equipment WR Series one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Crown Equipment WR Series. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Crown Equipment WR Series should contain:
- informations concerning technical data of Crown Equipment WR Series
- name of the manufacturer and a year of construction of the Crown Equipment WR Series item
- rules of operation, control and maintenance of the Crown Equipment WR Series item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Crown Equipment WR Series alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Crown Equipment WR Series, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Crown Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Crown Equipment WR Series.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Crown Equipment WR Series item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Operator Manual This operator manual has information for all models of series W and WR plus some options and accessories. Some of the illustrations and information may not apply to your truck. W WR S ERIES W WR S ERIES The most important component is you. N ew Bremen, Ohio 45869 USA © 1997 PF1246 0-WEB Rev. 6/06 Printed in U.S.A.[...]

  • Page 2

    1 W arning All rights reserved under International and Pan American copyright con ventions Copyright 1997 Crown Equipment Corp. W ARNING It’ s the law , y ou must be trained and certif ied to operate this truck. (OSHA § 1910.178, Rev . 1999) Y ou or others around you can be seriously injured or e ven killed if you don't use this truck corre[...]

  • Page 3

    Recommended Walking P ath Know the Hazar ds Pr otect Y ourself 3 Protect Y ourself USE Y OUR TRUCK CAREFULL Y • W atch your hands and your feet. A foot or hand caught between the truck and a fixed object will be crushed or even cut off. • Keep to the side of the truck while traveling power unit first. Make certain the truck won't hit the b[...]

  • Page 4

    Contents 5 Contents Warning Y ou Must be T rained Protect Y ourself Contents What's in it for Y ou? Y our Walkie Lift T ruck Lift Truck Parts Capacity & Load Center Capacity Plate P ower On & Off Braking Fork Functions Steering & Travel T raveling D aily Safety Check Be a Safe Operator Battery Maintenance Warning Labels 1 2 3 5 6 7[...]

  • Page 5

    P ath of T ruck Y our W alkie Lift T ruck W ALKIE LIFT TRUCKS Y our walkie lift truck can be used to lift, move and stack loads. It is designed to travel short distances and operate in areas with limited space. Y OUR LIFT TRUCK IS NO T AN AUT OMOBILE With a load it may weigh more than 2 automobiles. • Y ou don't steer the same. • Y ou don&[...]

  • Page 6

    Lift T ruck P arts 9 Lift T ruck P arts Load Backrest (Optional on W) Reach (WR only) Mast Fork Hose Reel (WR only) Control Handle Control Arm P ower Disconnect Tilt Lev er (WR only) Reach Lever (WR only) Raise/Lower Lever Key Switch Battery P ower Unit Load Wheels Lift T ruck P arts 10 T wist Grip Lower Button (optional) Raise Button (optional) Ho[...]

  • Page 7

    Capacity & Load Center 1 1 Capacity & Load Center WHA T IS Y OUR TRUCK CAP ACITY? Capacity is the load (including pallet or container) that can be lifted to a gi ven height at a gi ven load center . See the capacity plate on your truck. Make certain you use the correct units of measure. WHA T IS LOAD CENTER? Load center is the distance from[...]

  • Page 8

    311-C W Serial Number Attachment Data T ruck Weight with Max. Battery Capacity with Mast Vertical Load Center Units of measure, kg/mm (lb/in) Capacity T ruck Type SERI ES 4520 (178) 1135 (2500) 600 (24) 1200 (2650) 1000 (2200) 1360 (3000) 685 (27) 685 (27) 600 (24) 3910 (154) 4520 (178) 3910 (154) 1790 (3945) E CLAMP A1234567 SAMPLE CAP ACITY PLA T[...]

  • Page 9

    P ow er On & Off KEY SWITCH T urn the key clockwise. Power is ON. T urn the key counterclockwise. Power is OFF . Always turn the key off when leaving the truck. POWER DISCONNECT Push the battery connector handle down to disconnect the battery and cut all power . Always disconnect the battery any time the truck isn't working right. The key [...]

  • Page 10

    Steering & T rav el 18 Steering & T r a v el STEERING Y ou control steering by moving the control handle from side to side. F or example: This pictur e shows the dir ections the truck can turn when the control handle is moved to the approximate position shown. T ravel, power unit first D i r e c t i o n T ravel, forks first o f T u r n D i [...]

  • Page 11

    T r a v eling 19 T rav eling HIGH TRA VEL SPEED For high travel speed, push the high travel speed button and rotate the twist grip to the maximum travel speed position. TRA VEL Rotate the top of the twist grip in the direction you want to travel. The farther you rotate the grip from the neutral position, the faster the truck will travel. REVERSING [...]

  • Page 12

    2. T est drive y our truck in an uncongested area. • T ry all the hydraulic functions. • Check the steering. • Operate the truck slowly in both directions. • Operate through the full speed range in both forward and re verse. • Check braking distance in forward and reverse. Load size and floor conditions can affect these distances. • Kno[...]

  • Page 13

    Be a Safe Oper ator 23 Be a Safe Operator MAKE SURE Y OU ARE READ Y • Do not use this truck unless you are trained and certified. • Be certain you understand how your truck works and the hazards that go with it. Don't use the truck if you have any doubts. • Know the capacity of your truck. Make certain you use the correct units of measur[...]

  • Page 14

    Be a Safe Oper ator continued 25 Be a Safe Operator continued W A TCH OUT FOR OTHER PEOPLE • Slow down. Y ield or stop for pedestrians. Use your horn when you come to a crosswalk or intersection. • Be careful that you don't pin or crush someone. For example: Never drive your truck towar d anyone standing in fr ont of a fixed object. • Ne[...]

  • Page 15

    27 Battery Maintenance Battery Maintenance WHEN Y OU INST ALL OR CHANGE A BATTERY • T urn the truck OFF . Check that all controls are in neutral. • Make certain you use the correct size and weight battery . Never operate a truck that has an underweight or undersized battery installed. • Use a roller stand to install or remove a battery . Make[...]

  • Page 16

    W arning Labels 30 W arning Labels EACH W ARNING LABEL ON Y OUR TRUCK IS IMPOR T ANT Read and obey all of them to protect yourself and others. All rights reserved under International and Pan American copyright con ventions Copyright 1997 Crown Equipment Corp. 07 Stay clear of all moving parts. Moving parts can cut or crush hands, feet, arms or legs[...]