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Crown Equipment RR 5200S Series manual

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Table of contents for the manual

  • Page 1

    This operator manual has information for all models of RR5000S series plus some options and accessories. Some of the illustrations and information may not apply to your truck. N ew Bremen, Ohio 45869 USA © 2001 PF12905 -WEB Rev. 6/06 Printed in U.S.A. The most important component is you. RR 5200S S ERIES Oper ator Manual RR 5200S S ERIES[...]

  • Page 2

    Y ou Must be T r ained Y ou could be killed or seriously injured if you are not adequately trained for lift truck operation! Do not operate this truck in your w ork place until you hav e been trained and certif ied by your employer . Y ou Must be T rained 2 STOP IT'S THE LA W , Y OU MUST BE TRAINED AND CERTIFIED Federal law states that only pr[...]

  • Page 3

    Know the Hazar ds Pr otect Y ourself 3 Protect Y ourself LOOK WHERE Y OU'RE DRIVING • Always be alert to the area around you and w atch where you are dri ving. Y ou could be pinned or crushed by objects intruding or poking into the operator area. DRIVE CAREFULL Y • K eep your hands on the controls and feet on the pedals/pad. K eep your ent[...]

  • Page 4

    W hat's in it for Y ou? 6 What's in it for Y ou? QUICK LOCA TORS In addition to the "Contents" page you can use page headings to find topics. Some pages also hav e a picture of the truck in the corner sho wing features or functions cov ered on that page. "KNOW THE HAZARDS" W atch for and read these special blocks. Y ou[...]

  • Page 5

    NARROW -AISLE TRUCKS Y our narro w-aisle rider truck lifts, mo ves and stacks loads. It is designed to work in warehouses b uilt with narrower aisles to gi ve maximum storage. Y OUR LIFT TRUCK IS NOT AN AUT OMOBILE W ith a load it may weigh more than 3 automobiles. • Y ou don't steer the same. • Y ou don't brak e the same. • Y ou do[...]

  • Page 6

    Mast Overhead Guard Load Backrest Operator Cushion Flip-Down P erch Folding Seat (on some models) Battery Fork Load Wheels Drive Wheel Caster Wheel Lift T ruck P arts 9 Lift T ruck P arts P ower Disconnect Multi-Task Handle Key Switch Display P anel Switch P anel Steering Tiller PEDEST AL PEDALS: Brake Pedal • Center Brake Pedal • Sensor P edal[...]

  • Page 7

    Know the Hazar ds KNOW Y OUR LOAD Do not exceed the capacity sho wn on your truck's capacity plate. Be careful when handling long, high or wide loads. Do not handle unstable loads. EXCEEDING TRUCK CAP ACITY CAN CAUSE AN A CCIDENT Kno w the capacity of your truck as shown on your capacity plate. Make certain you use the correct units of measure[...]

  • Page 8

    Capacity Plate 13 Capacity Plate SAMPLE CAP ACITY PLA TE The information sho wn on this sample plate does not apply to your truck. A B CAUTION Y ou may not increase capacity if load center is less than shown on your capacity plate. Note: ANSI B56.1 requires that all data be shown first in Metric units and then USA units. OTHER LIFT HEIGHTS & LO[...]

  • Page 9

    Displa y P anel with options 16 Displa y P anel with options FORKS DOWN LIGHT (see Caution) The green light means the mast is at its minimum collapsed height. Make certain the load and load backrest will also clear any overhead obstructions. CAPACITY DATA MONITOR (see Caution) • Fork height lights: A yellow fork will light to show which lift zone[...]

  • Page 10

    - --- MESSAGE DISPLA Y FOR ST ANDARD TRUCK If your truck slows down or won't work, check the message display for instructions. Displa y P anel Messages AUDIO ALARM Anytime you hear a "beep", something is wrong. Check the message display . 17 Displa y P anel Messages Optional Expanded Message display Standard Message Display Load is t[...]

  • Page 11

    19 Adjusting the Seat & Controls ADJUSTING THE STEERING TILLER HEIGHT Push the yellow button to the right of the steering column, and move the steering tiller to the most comfortable operating position. ADJUSTING THE MUL TI-T ASK CONTROL AND SEA T HEIGHT Push down on the Orange lever next to the seat, and raise or lower the backrest, armrest an[...]

  • Page 12

    P ower On & Off 22 P ower On & Off 21 P ower On & Off KEY SWITCH • T o start the truck, turn the ke y clockwise to TEST (yellow dot). Check that all display lights are working. • Let go of the ke y and it will return to ON (green dot). Y ou must step on the center brake pedal on the pedestal with your left foot. This allows the truc[...]

  • Page 13

    Foot Br ak e BRAKE OFF Step all the way do wn on either the floor brake pedal or the left pedestal brake pedal. The brakes are now "off". BRAKE ON • Floor Brak e P edal When operating with both feet on the floorboard, lift your heel or move your foot off the floor brake pedal to apply the brakes. Keep a part of your foot in contact with[...]

  • Page 14

    T r a veling & Plugging TRA VEL, POWER UNIT FIRST Pull the multi-task handle to ward you to trav el in the direction of the po wer unit (po wer unit first). The farther you pull the handle from the neutral position, the faster the truck will travel. TRA VEL, FORKS FIRST Push the multi-task handle aw ay from you to trav el in the direction of th[...]

  • Page 15

    T wo T ypes of Steering 28 1 REAR DIRECTIONAL STEERING (Sometimes called Reverse Steering.) Shows direction truck will turn when steering handle is turned clockwise. T ravel, power unit first T ravel, forks first o f T u r n D i r e c t i o n o f T u r n D i r e c t i o n T wo T ypes of Steering FRONT DIRECTIONAL STEERING (Sometimes called Forward [...]

  • Page 16

    Fork Functions 29 Fork Functions RAISE/LOWER Lift the multi-task handle up to raise the forks. Push down on the handle to lower the forks. The farther you move the multi-task handle from neutral, the faster the forks will move. RAISE CUTOUT OPTION Y our truck may be equipped with an automatic cutout to prevent you from raising the forks into restri[...]

  • Page 17

    REACH/RETRA CT Roll the thumb ball away from you to reach (extend) the forks. Roll the ball toward you to retract the forks. The farther you move the ball from neutral the faster the forks will move. This motion of the thumb ball will have a second function if your truck has a sideshift option. SIDESHIFT OPTION W ith the thumb ball in neutral, pres[...]

  • Page 18

    2. T est drive your truck in an uncongested ar ea. • T ry all the hydraulic functions. • Check that the steering is easy and smooth. • Drive the truck slowly in both directions. • Dri ve through the full speed range in both forw ard and re verse. • Check braking and plugging distances in forward and re verse. Load size and floor condition[...]

  • Page 19

    Be a Safe Driver 35 Be a Safe Driver MAKE SURE Y OU ARE READ Y TO DRIVE • Do not use this truck unless you are trained and certified. • Be certain you understand ho w your truck works and the hazards that go with it. Don't drive the truck if you have any doubts. • Kno w the capacity of your truck (Load W eight, Load Center and Lift Heigh[...]

  • Page 20

    Be a Safe Driver continued 38 A VOID F ALLS AND TIPOVERS • Stay away from the edge of docks and ramps. • Check that bridgeplates and dockboards are secure. Be certain that either the trailer wheels are chocked or the trailer is locked to the dock. Check capacities. Be sure your truck, with load, isn't too heavy for where you are dri ving. [...]

  • Page 21

    B attery Maintenance 39 Battery Maintenance WHEN Y OU INST ALL OR CHANGE BA TTERIES • T urn the truck OFF . Disconnect the battery . Check that all controls are in neutral. • Make certain you use the correct size and weight battery . Ne ver operate a truck that has an underweight or undersized battery installed. • Use a roller stand to instal[...]

  • Page 22

    Notes 41 Notes W AR N I G N 169 Connect charger properly or truck can be damaged. Make certain charger is plugged into the battery connector , not the truck connector . Stay clear of all moving parts. Moving parts can cut or crush hands, feet, arms or legs. Lifting people without a proper platform can cause a fall and serious injury . Platform must[...]