Crown Equipment ST/SX manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Crown Equipment ST/SX, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Crown Equipment ST/SX one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Crown Equipment ST/SX. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Crown Equipment ST/SX should contain:
- informations concerning technical data of Crown Equipment ST/SX
- name of the manufacturer and a year of construction of the Crown Equipment ST/SX item
- rules of operation, control and maintenance of the Crown Equipment ST/SX item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Crown Equipment ST/SX alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Crown Equipment ST/SX, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Crown Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Crown Equipment ST/SX.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Crown Equipment ST/SX item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    N ew Bremen, Ohio 45869 USA © 2004 PF14318-WEB Rev. 6/06 Printed in U.S.A. Oper ator Manual The most important component is you. This operator manual has information for all models of series ST/SX plus some options and accessories. Some of the illustrations and information may not apply to your truck.[...]

  • Page 2

    1 W arning All rights reserved under International and Pan American copyright conventions Copyright 2004 Crown Equipment Corp. W ARNING It’ s the law , you must be trained and c ertified to operate this truck. (OSHA § 1910.178, Rev. 1999) You or others around you can be seriously injured or even killed if you don't use this truck correctly.[...]

  • Page 3

    Know the Hazar ds Pr otect Y ourself 3 Protect Y ourself USE Y OUR TRUCK CAREFULL Y • Watch your hands and your feet. A foot or hand caught between the truck and a fixed object will be crushed or even cut off. • Keep to the side of the truck while traveling power unit first. Make certain the truck won't hit the back of your leg or foot. Do[...]

  • Page 4

    1 1 Capacity & Load Center C apacity & Load Center 12 Know the Hazards KNOW YOUR LOAD Do not exceed the capacity shown on your truck's capacity plate. Be careful when handling long, high or wide loads. Do not handle unstable loads. EXCEEDING TRUCK CAPACITY CAN CAUSE AN ACCIDENT Know the capacity of your truck as shown on your capacity [...]

  • Page 5

    Lift T ruck P arts 10 P ower Disc onnect Con trol Arm Battery P ower Unit F ork Ke y Swit ch Con trol Handle Mast Load Wheels Lift T ruck P arts 9 Lift T ruck P arts Horn Button (hidden in view) High T ra v el Speed Switch F or ward/Re verse Rock ers Low er Button (two speed) Rev ersing Button Raise Button F or ward/Re verse Rock ers Horn Button (h[...]

  • Page 6

    Y our Walkie Lift T ruck 8 BUIL T T O ST ANDARDS This truck was designed and built to current industry and government standards and guidelines. For more information see the following: • American National Standards Institute (ASME) B56.1 • Occupational Safety and Health Act (OSHA) §1910.178, Rev. 1999 • Underwriters Laboratory (UL) 583 • Na[...]

  • Page 7

    Capacity & Load 1 1 Capacity & Load Center WHA T IS Y OUR TRUCK CAP ACIT Y? Capacity is the load (including pallet or container) that can be lifted to a given height at a given load center. See the capacity plate on your truck. Make certain you use the correct units of measure. WHA T IS L O AD CENTER? Load center is the distance from the lo[...]

  • Page 8

    Capacity with Mast Vertical Serial Number Attachment Data T ruck Weight with Max. Battery Units of measure, kg/mm (lb/in) Capacity Min. Inside Straddle SX 3000 SERI ES 600 (24) (2500) (3000) 1135 1360 (2200) (2700) 998 1225 XXXXXXXXX Sideshifter 1353 (2983) 965 (38) XXX 461-C (168) 4267 (154) 3912 (168) 4267 (154) 3912 600 600 660 (26) 660 (26) (24[...]

  • Page 9

    12345.6 + - P ower On & Off 15 P ower On & Off Br aking & Br ak e Ov erride Braking & Br ake Ov erride 16 KEY SWIT CH Turn the truck on by placing the control handle vertical and turning the key to ON (green dot). Turn the truck off by turning the key to OFF (red dot). Always turn the key to off when leaving the truck. POWER DISC ON[...]

  • Page 10

    Steering & T r a vel STEERING You control steering by moving the control handle from side to side. For example: This pictur e shows the dir ections the truck can turn when the control handle is moved to the appr oximate position shown. T ravel, power unit first D i r e c t i o n T ravel, forks first o f T u r n Know the Hazar ds Steering & [...]

  • Page 11

    T r a veling & Plugging 19 T rav eling & Plugging TRA VEL Move either Forward/Reverse Rocker in the direction you want to travel. The farther you move the rocker from the neutral position, the faster the truck will move. REVERSING BUT T ON If you accidentally hit the reversing button while working in close quarters, the truck will move in t[...]

  • Page 12

    Daily Safety Check 21 Daily Safety Check CHECK Y OUR TRUCK BEFORE ST ARTING WORK You must make sure your truck is safe to use. 1. W alk around your truck and check it ov er . • Check to make sure the battery is charged, water level is OK and vent caps are in place, unless sealed, maintenance-free batteries have been selected. Don't use an op[...]

  • Page 13

    Be a Safe Oper ator 23 Be a Safe Operator MAKE SURE Y OU ARE READ Y • Do not use this truck unless you are trained and certified. • Be certain you understand how your truck works and the hazards that go with it. Don't use the truck if you have any doubts. • Know the capacity of your truck. Make certain you use the correct units of measur[...]

  • Page 14

    Be a Safe Oper ator continued 25 Be a Safe Operator continued WHEN LEA VING Y OUR TRUCK • Lower the forks to the floor and turn the truck off. • Avoid parking on inclines. But if you must, block the wheels of your truck. W A T CH OUT FOR O THER PEOPLE • Slow down. Yield or stop for pedestrians. Use your horn when you come to a crosswalk or in[...]

  • Page 15

    27 Battery Maintenance Battery Maintenance BA T TERIES Your truck will have either a single industrial battery or a battery pack containing either two or four automotive style batteries. Check all batteries daily unless sealed, maintenance- free batteries have been selected. CHARGERS To use a separate external charger, follow the directions on the [...]

  • Page 16

    B attery Maintenance continued 29 Battery Maintenance continued WHEN Y OU INST ALL OR CHANGE AN INDUSTRIAL BA T TERY (SX only) • Turn the truck OFF and disconnect the battery. • Make certain you use the correct size and weight battery. Never operate a truck that has an underweight or undersized battery installed. • Never let anything metal to[...]