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First and foremost, an user manual of Crane Plumbing 8XSE-HA should contain:
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Crane Plumbing 8XSE-HA alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Crane Plumbing 8XSE-HA, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Crane Plumbing service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Crane Plumbing 8XSE-HA.
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Table of contents for the manual
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Page 1
A Crane Co. Company BARNES BARNES ® INST ALLA TION and OPERA TION MANU AL Submer sible Non-Clog Pump IMPORT ANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur . As such Crane Pumps & Systems reserves the right to change[...]
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Page 2
2 T ABLE OF CONTENTS SAFETY FIRST ............................................................................................... 3 A. PUMP SPECIFICA TIONS ................................................................................4 B. GENERAL INFORMA TION ..............................................................................5 C. INST [...]
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Page 3
3 Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS . T o help recognize this information, observe the following symbols: IMPORT ANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly , installation, operation, or maintena[...]
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Page 4
4 DISCHARGE ...................... 8” NPT , 125 lb. Flange Horizontal LIQUID TEMPERA TURE ... 104°F (40°C) Continuous VOLUTE ............................. Cast Iron ASTM A-48, Class 30 with Cast Iron Wear Ring MOTOR HOUSING ............. Cast Iron ASTM A-48, Class 30 SEAL PLA TE ...................... Cast Iron ASTM A-48, Class 30 IMPELLER: Des[...]
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Page 5
5 SECTION B: GENERAL INFORMA TION B-1) T o the Purchaser: Congratulations! Y ou are the owner of one of the fi nest pumps on the market today . CP&S pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a[...]
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Page 6
6 If a rigid conduit is used to install the pump it must meet Class I, Division 1 requirements of the National Electrical Code. Conduit must be stainless steel or coated metal, resistant to sewage water . C-3) Liquid Level Controls: Intrinsically Safe W ARNING ! - Level control fl oats used within the hazardous location, must be in an intrinsicall[...]
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Page 7
7 MODEL NO "A" DIM HP V OL T/ Ph Hz RPM (Nom) NEMA ST ART CODE FULL LOAD AMPS LOCKED ROTOR AMPS CORD SIZE CORD TYPE CORD O.D . ± .02 (.5) in (mm) WINDING RESIST ANCE MAIN 8XSE20048HA 49.06 20 460/3 60 870 G 27.8 141.0 8/4 SOW 0.985 (25) .76 8XSE20058HA 49.06 20 575/3 60 870 G 22.0 109.0 8/4 SOW 0.985 (25) 1.21 8XSE25048HA 49.06 25 460/3 [...]
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Page 8
8 W ARRANTY NOTE: Both the temperature sensor and moisture detection system must be connected to the motor circuitry such that the motor will be de-energized or sound alarm if excessive motor temperatures are reached and/or if water is detected in the seal chamber and/or motor chamber . Failure to have the above mentioned systems installed and oper[...]
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Page 9
9 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 2 FIGURE 3[...]
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Page 10
10 D-3.2) Insulation T est: Before the pump is put into service, an insulation (megger) test should be performed on the motor . The resistance values (ohms) as well as the voltage (volts) and current (amps) should be recorded on the start-up report. D-3.3) Pump-Down T est: After the pump has been properly wired and lowered into the basin, sump or l[...]
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Page 11
11 F-2.1) Disassembly and Inspection: T o expose outer shaft seal (13) for examination, remove Impeller and V olute per Section F-1.1. Set motor assembly (2) in the up position to prevent loss of oil. Remove snap ring from motor shaft, then retaining ring (13D), spring (13C) and rotating member (13B) from shaft, See Fig. 4. Examine all seal parts a[...]
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Page 12
12 TROUBLE SHOO TING CA UTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly , carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MA T CH “CA USE” N[...]
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Page 13
13 FIGURE 7[...]
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Page 14
14 FIGURE 8[...]
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Page 15
15 P ARTS LIST ITEM QTY P ART NO. DESCRIPTION 1 1 084851 V olute Assembly 1A 1 079698 * V olute 1B 4 005810 * Nipple 1C 4 014256 * Nipple Cap 1D 8 079380 * Soc. Hd. Screw 5/8-1 1 x 1” Lg Stainless 1E 1 079190 * Suction Cover 1F 1 079369 * Wear Ring Bronze 1G 2 078994 * Dowel Pin 1H 1 079587 * Gasket 2 1 See T able 1 Motor (See Note: 1) 3 8 079379[...]
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Page 16
16 PUMP MODEL T ABLE 1 - MOTOR WITH V ARIOUS CORD LENGTHS 25FT 30FT 40FT 50FT 75FT 100FT 8XSE20048HA 079688 079688XC 079688XE 079688XF 079688XH 079688XL 8XSE20058HA 095171 095171XC 095171XE 095171XF 095171XH 095171XL 8XSE25048HA 079689 079689XC 079689XE 079689XF 079689XH 079689XL 8XSE25058HA 095172 095172XC 095172XE 095172XF 095172XH 095172XL 8XSE3[...]
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Page 17
17 RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZA TION”. CONT ACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUT OR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior T o Shipment, T o Insure That Employees Will Not Be Exposed T o Health Hazards In Handling Said Material. All App[...]
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Page 18
18 A Crane Co. Company 420 Third Street 83 West Drive, Bramton Piqua, Ohio 45356 Ontario, Canada L6T 2J6 Phone: (937) 778-8947 Phone: (905) 457-6223 Fax: (937) 773-7157 Fax: (905) 457-2650 www .cranepumps.com BARNES BARNES ® Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be [...]
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Page 19
19 Notes[...]
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Page 20
20 Notes[...]
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Page 21
21 ST ART -UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send T o: In Canada[...]
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Page 22
22 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection T ype Number and size of short circuit device(s) Amp rating Overload[...]
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Page 23
FOLD HERE AND T APE, DO NOT ST APLE **IMPORT ANT!** WARRANTY REGISTRA TION CUST OMER’S NAME D A TE INST ALLED ADDRESS CITY ST A TE ZIP PHONE # F AX # DEALER’S NAME CITY ST A TE ZIP MODEL NO. SERIAL NO. P ART NO . BRAND IMPORT ANT! W ARRANTY REGISTRA TION Y our product is covered by the enclosed W arranty . Complete the W arranty Registration Fo[...]
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Page 24
CRANE PUMPS & SY STEMS, INC . WARRANTY SER VICE GR OUP 420 THIRD STREET PIQU A, OHIO 45356 - U .S.A. FOLD HERE AND T APE, DO NOT ST APLE PLACE ST AMP HERE[...]