Craftsman pmn manual

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A good user manual

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First and foremost, an user manual of Craftsman pmn should contain:
- informations concerning technical data of Craftsman pmn
- name of the manufacturer and a year of construction of the Craftsman pmn item
- rules of operation, control and maintenance of the Craftsman pmn item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Craftsman pmn alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Craftsman pmn, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Craftsman service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Craftsman pmn.

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Table of contents for the manual

  • Page 1

    r o u t i n g t e c h n o l o g y R trend Model Numbers: CR T/A CR T/B CR T/C CR T/D CR T/E CR T/X ROUTER T ABLE for the Craftsman Instruction Manual Trend Machinery & Cutting Tools Ltd. Penfold Works Imperial Way Watford Hertfordshire WD2 4YF England Sales: _________________ 01923 249911 Technical Enquiries: ____ 01923 224681 Fax: ____________[...]

  • Page 2

    Router T able for the Craftsman -1- Dear Customer Thank you for purchasing the Trend Router Table for the Craftsman. We hope you enjoy many years of creative and productive use of this product. Trend welcomes comments on this and all our products in our aim to develop and improve what we do to meet the needs of you, the customer. Please contact our[...]

  • Page 3

    -2- Router T able for the Craftsman INTRODUCTION This Router Table is designed for the woodworking Craftsman and especially those new to the art of routing. The Router Table has the necessary features to extend the versatility of most portable routers when profiling, edging, rebating and jointing. The table includes the following features: ● A la[...]

  • Page 4

    Router T able for the Craftsman -3- SAFETY PRECAUTIONS 1. Always switch off the power and unplug the router when changing cutters or when making adjustments. 2. Always wear protective goggles when routing. 3. Wear sound protective ear muffs when routing for long periods of time. 4. Do not wear loose clothing. Make sure baggy sleeves are rolled up a[...]

  • Page 5

    -4- Router T able for the Craftsman Nuts x 12 Star Washers x 12 Dome Headed Screws x 12 Table Surface x 1 Table Leg x 2 Table Components[...]

  • Page 6

    Router T able for the Craftsman -5- Workboard or Workbench Table leg Fig. C Fig. A Fig. B ASSEMBLY INSTRUCTIONS A. Assembly of Legs 1. Identify the components required, see opposite 2. Turn the Table Surface face down. 3. Locate one of the Table Legs at one end of the Table Surface as shown in figure A. 4. Insert the Dome Headed Screws through the [...]

  • Page 7

    -6- Router T able for the Craftsman H G1 I G1 I H G2 H A1 A1 A2 B C B C C CRT/PLATE A (inc. Fixing Pack) supplied with Router Table CRT/A Fixing Pack Router Models Holes Fixings Following models will fit insert plate Elu MOF 69, 96(E) Mk 2 A1 M6 x 10 Elu OF97(E) ● A1 M6 x 16 Elu MOF 131, 177(E) A1, A2 M6 x 12 Bosch POF 52,400,500A,600ACE ● B M6[...]

  • Page 8

    Router T able for the Craftsman -7- J1 J1 J2,K2 J2,K2 J2,K2 J2,K2 K1 K1 CRT/PLATE D (inc. Fixing Pack) supplied with Router Table CRT/D Fixing Pack Threaded hole for Lead-On pin Router Models Holes Fixings Following models will fit insert plate Makita 3612BR J1 M5 x 16 J2 M4 x 12 Makita 3612, K1 M5 x 16 Makita 3612C K2 M4 x 12 M4 x 12mm (4) M5 x 16[...]

  • Page 9

    -8- Router T able for the Craftsman base. The fixing screws can then be used to secure. The use of a gasket serves two purposes, firstly it allows for secure fixing of the router, and secondly, due to the small aperture in the router it allows the tabs of the insert rings to fit tightly to the plate. Enlarging the aperture in the base of the router[...]

  • Page 10

    -9- Router T able for the Craftsman router or any webbings in the casting of the router base. A slight turning of the plate may be required to miss such obstructions. (i) The base of the following routers must be drilled with two 6mm diameter holes: MOF96(E) Mk1 Black & Decker SR100 AEG OFS450S, OFS50, OFS720, OFSE850 Perles OF808, Stayer PR50 [...]

  • Page 11

    -10- Router T able for the Craftsman Nylock Nut with Nylon ring facing down Insert plate retaining bolt Insert plate adjustment bolt Nylock Nut with Nylon ring facing up Fig. G.1 H. Fitting Insert Plate to Table Surface 1. Identify the components required, see below. 2. Assemble the four Insert Plate Adjustment Bolts and the four Nylock Nuts to tab[...]

  • Page 12

    -11- Router T able for the Craftsman K. Fitting Lead-on Pin The Lead-on Pin is a safety feature for profiling straight or shaped workpieces with a bearing guided cutter without using a back fence. It will prevent the cutter from snatching the workpiece, especially when using larger cutters or when making heavier cuts. The use of the optional access[...]

  • Page 13

    -12- Router T able for the Craftsman Tenon Push Block Components Nut x 1 Washer x 1 Wing Nut x 1 Push Block x 1 Spring Washer x 1 Clamp Plate x 1 Clamp Rod x 1 Safety Dust Guard Components Pivot Pin x 1 Push Nuts x 2 Dust Guard x 1 (not shown actual size)[...]

  • Page 14

    -13- Router T able for the Craftsman Fig. M Fig. L.2 Fig. L.1 L. Assembly of Tenon Push Block 1. Identify the components required, see opposite. 2. Screw the smaller threaded end of the Clamp Rod into threaded hole in Clamp Plate until the plate bottoms on it’s shoulder (make sure clamp is oriented such that letter 'C' is facing outward[...]

  • Page 15

    -14- Router T able for the Craftsman Medium Size Knob x 1 Washer x 1 Workpiece Support Adjustment Bolt x 1 Large Size Knob x 2 Back Fence Fixing Bolts x 2 Washer x 2 Back Fence Components Workpiece Support x 1 Back Fence x 1[...]

  • Page 16

    -15- Router T able for the Craftsman Knob (medium size) Workpiece support adjustment bolt Workpiece support Slot Aperture Flat washer Fig. N Fig. P.1 Fig. P.2 Fig. P.3 N. Assembly of Back Fence 1. Identify the components required, see opposite. 2. Slide Workpiece Support through rectangular opening in the aperture provided in the Back Fence . The V[...]

  • Page 17

    -16- Router T able for the Craftsman Mitre Fence Head x 1 Small Size Knob x 1 Bolt x 1 Pointer x 1 Nut x 1 Securing Bolt x 1 Washer x 1 Mitre Bar x 1 Mitre Fence Components[...]

  • Page 18

    -17- Router T able for the Craftsman to socket for plug of router to plug at mains supply fig. Q.1 fig. Q.2 Q. Assembly of Mitre Fence 1. Identify the components required, see opposite. 2. Insert the pin of the Mitre Fence Head into the Mitre Bar . 3. Insert the Securing Bolt and fit the Flat Washer and Securing Knob (small size). 4. Remove any fla[...]

  • Page 19

    -18- Router T able for the Craftsman OPTIONAL ACCESSORIES R. Dust Extraction Equipment The Back Fence is provided with an extraction point for fitting to suitable dust extractors. The internal hole diameter is 57mm (2 1/4"). Suitable fittings with 57mm outside diameter are available with most extractor units. Only a dust extractor unit recomme[...]

  • Page 20

    Router T able for the Craftsman -19- T. Assembly of Spring Pressure Clamps The Optional Spring Pressure Clamps can be mounted to the Back Fence . When adjusted to suit the width and thickness of the material, it ensures the material is held down onto the surface to obtain accurate machining of the workpiece. The Back Fence is pre-drilled to accept [...]

  • Page 21

    -20- Router T able for the Craftsman U. Assembly of Profiling Top Guard The use of the optional accessory, Profiling Top Guard is highly recommended to safely carry out the profiling of workpieces with a bearing guided cutter. It will prevent the operator's fingers inadvertantly contacting the cutter. 1. Fit the Bolt , Star Washer , Spring Was[...]

  • Page 22

    Router T able for the Craftsman -21- OPERATION V. Edging and Profiling using the Back Fence The router table has many advantages when profiling and edging operations are to be carried out especially on narrow workpieces. A Fine Height Adjuster fitted to the router will make adjustment of the height far easier and hence is highly recommended. NOTE: [...]

  • Page 23

    -22- Router T able for the Craftsman fig. W.1 fig. W.2 fig. X W. Using Router Table for Grooving The router table can be used for operations away from the edge of the workpiece such as grooving, fluting, veining, etc. Always unplug the router before making any setting, adjustments, or changing bits. When routing, always feed against the rotation of[...]

  • Page 24

    Router T able for the Craftsman -23- Guard Insert Plate Table Surface 6mm Lead-on Pin Lead-on Pin Guard Insert Plate Table Surface Template Insert Ring 6mm Craft Range Cutter Ref. C078 Craft Range Cutter Ref. C116 fig. Y.1 fig. Y.2[...]

  • Page 25

    -24- Router T able for the Craftsman b. Gradually swing workpiece towards cutter until template engages the guide bearing. c. Feed workpiece against the rotation of the cutter whilst swinging the workpiece away from the Lead-On Pin . At this point the guided bearing is acting as the guide. Progressively feed the workpiece anti-clockwise around the [...]

  • Page 26

    Router T able for the Craftsman -25- Moulding the Shield A suitable bearing guided cutter should be chosen to mould the shield. 1. Remove plug from mains. 2. Fit chosen moulding cutter. 3. Adjust height of cutter to achieve shape required. If the full edge of the workpiece is to be machined leave the template attached to the workpiece so as to prov[...]

  • Page 27

    -26- Router T able for the Craftsman Z. End Cutting with the Tenon Push Block The Push Block facility is ideal for producing tenons and sliding dovetails. The retractable dust guard cannot be used when carrying our push block operations. Therefore extra care must be taken to ensure that hands are kept well clear of the cutter. Ensure that the workp[...]

  • Page 28

    -28- Router T able for the Craftsman 54 Spare Parts for Router Table Model CRT/A, CRT/B, CRT/C and CRT/X 53 to socket for plug of router to plug at mains supply 24 3 79 36 29 23 21 26 27 22 11 15 10 8 7 5 16 9 6 46 47 48 51 77 78 42 43 44 45 75 76 3 3 32 2 3 33 3 93 3 3 3 3 24 4 4 4 93 2 3 3 3 3 33 3 3 3 3 12 12 12 12 12 12 38 40 39 39 2 28 14 5 32[...]

  • Page 29

    -29- Router T able for the Craftsman Spare parts are available from your T rend stockist. Prices exclude VA T and are subject to change. KEY PART NO. DESCRIPTION 1 WP-CRT/01 Table Surface 2 WP-CRT/02 Table Leg 3 WP-CRT/03 Washer 4 WP-CRT/04 Carriage Bolt 5 WP-CRT/05 Nut 6 WP-CRT/06 Mitre Bar 7 WP-CRT/07 Pointer 8 WP-CRT/08 Bolt 9 WP-CRT/09 Groove P[...]

  • Page 30

    -30- Router T able for the Craftsman APPENDIX Plan for HIT ACHI TR12 Router 4 holes for M5 M/C screws 21mm 21mm 77mm 77mm 77mm 21mm 21mm 77mm FRONT OF CRT TABLE Position of Router Handle Position of Router Handle C C[...]

  • Page 31

    -31- Router T able for the Craftsman Plan for R YOBI R600, RE600 Routers 4 holes for M4 M/C screws 2 holes for M5 M/C screws* * The plate for the CRT/B table is pre-drilled to accept the two central fixings M5 M/C screw 59mm 54mm 37mm 44mm 44mm 40mm FRONT OF CRT TABLE Position of Router Handle Position of Router Handle C C[...]

  • Page 32

    -32- Router T able for the Craftsman Plan for SKIL 1835U, 1875U Routers 3 holes for No.10 - 3/8" UNF M/C screws 59.25mm 34.5mm 68mm FRONT OF CRT TABLE Position of Router Handle Position of Router Handle C C[...]

  • Page 33

    -33- Router T able for the Craftsman 75mm Switch Side 65 ° FRONT C C 2 off 6mm dia. through holes required to be drilled into base of router. Position of plate Threaded hole for lead-on piece Plunge lock handle side Plan showing positions of holes required to be drilled in base of Elu MOF96(E) Mk1 and other similar makes Underside view of Elu MOF [...]

  • Page 34

    -34- Router T able for the Craftsman Plan showing gasket required for ELU OF97(E) 2 through holes 8mm diameter 14.5mm 60mm Ø approx. 100mm MATERIAL MIN. 6.35mm (1/4") THICK. C approx. 145mm 115mm[...]

  • Page 35

    -35- Router T able for the Craftsman Plan showing gasket required for Bosch POF52, 400A, 500A & 600 ACE 2 through holes 8mm diameter 60mm Ø approx. 100mm MATERIAL MIN. 3.2mm (1/8") THICK C approx. 145mm 75mm[...]