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Cornelius 2232MS manual

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Table of contents for the manual

  • Page 1

    IMI CORNELIUS INC. One Cornelius Place Anoka, MN 55303–6234 T elephone (800) 238–3600 Facsimile (612) 422–3246 BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBL Y (MODEL NO. 2232MS) INST ALLA TION AND SERVICE MANUAL MANF ACTURED BY IMI CORNELIUS INC. ANOKA, MINNESOT A 55303–1592 BEVERAGE CONTROL P ANEL ASS’Y Manual Part No. 0713 June 5, 1991 Rev[...]

  • Page 2

    1 0713 GENERAL DESCRIPTION W arranty Registration Data (to be filled out by customer) Model Number; Serial Number; Install Date; Local Authorized Service Center; GENERAL W ARRANTY POLICY IMI Cornelius Inc; warrants that all equipment and parts are free from defects in material and workmanship under normal use and service, AS MORE EXPRESSL Y DEFINED[...]

  • Page 3

    161 1 2 COMPLETE SER VICE Y our trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance. He can also offer you success proven merchandising ideas and placement programs that will help you to locate Cornelius beverage equipment in retail accounts. Complete repair and installation service by facto- ry trained p[...]

  • Page 4

    3 0713 T ABLE 1. SPECIFICA TIONS Model Numbers (Standard Assemblies W/O Optional Kits) Domestic Units: Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser 1416 Beverage Control Panel (two carbonator) Requiring Connection to T wo Post-Mix Dispenser 0516 Export Units: Beverage Control Panel (one carbonator) Requirin[...]

  • Page 5

    4 0713 INST ALLA TION This manual is intended to assist the installer and service personnel in the installation, operation, and maintenance procedures to be performed on the Beverage Control Panel Assembly (see Figure 1 and applicable Figure 3, 4, 5, or 6). The Beverage Control Panel Assembly is designed to filter , pressure regulator, and distribu[...]

  • Page 6

    5 0713 6. Connect one end of TUBE ASS ’ Y (item 33) to water surge tank elbow assembly 3/8 – inch flare (5/8 – 18) fitting as shown in applicable Figure 3, 4, 5, or 6. Seal connection with T APERED GASKET , BLACK (item 4). 7. Connect other end of tube assembly to water manifold assembly 3/8 – inch flare (5/8 – 18) fitting on water filter [...]

  • Page 7

    6 0713 Center – Island and Second Dispenser Installation with Optional Syrup T anks Hookup (see Figure NO T AG) Connect CO 2 , plain water , carbonated water , and syrup lines between Beverage Control Panel Assembly , the Post – Mix Dispensers, and other equipment to be connected to the system. Optional Syrup T anks Kit (P/N 0673) is used to co[...]

  • Page 8

    7 0713 A. Locate two full CO 2 cylinders in upright positions next to the CO 2 mounting bracket. Fasten CO 2 cylinders with safety chain. B. Connect two CO 2 lines from Beverage Control Panel Assembly two primary CO 2 regulators to the CO 2 cylinders. 7. Installation employing the Optional W ater PressureBooster System Kit (see applicable Figure 3,[...]

  • Page 9

    8 0713 A. Connect bulk syrup tank into system. B. Connect three other flavors syrup tanks into syrup systems. 18. Installation Using Optional Syrup T ank Kit (P/N 0673) (see Figure 7.) A. Connect four syrup tanks into syrup systems. B. Connect three other flavors syrup tanks into syrup systems. 19. Operate all Dispenser(s) dispensing valves to blee[...]

  • Page 10

    0713 9 *BEVERAGE CONTROL P ANEL MODEL 0817 AND 0516 ARE EQUIPPED WITH TWO CAR- BONA TOR ASSEMBLIES. MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA- T OR ASSEMBL Y . SECONDAR Y CO 2 REGULA T OR P ANEL ASS ’ Y CO 2 SWITCHOVER VA LV E W A TER SYSTEM SURGE T ANK CARBONA T OR ASS ’ Y(2) PLUG FIGURE 1. ST ANDARD BEVERAGE CONTROL P ANEL ASS ’ Y[...]

  • Page 11

    10 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT PRESSURE SWITCH W A TER PRESSURE BOOSTER SYSTEM W A TER T ANK W A TER SURGE T ANK OPTIONAL PRIMARY CO 2 REGULA TOR ASS ’ Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP T ANKS KIT OPTIONAL W A T ER PRESSURE REGULA T OR KIT FIGURE 2. BEVERAGE CONTROL P ANEL ASSEMBL Y (WITH ALL OPTIONAL KITS INST ALLED[...]

  • Page 12

    0713 11 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP CARBONA T OR W A TER PRESSURE REGULA TOR (12 – PSI) (.8 – BARS) FILET BUN STEAM[...]

  • Page 13

    12 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP CARBONA T OR W A TER PRES- SURE REGULA TOR (12 – PSI) (.8 – BARS) FILET BUN STE[...]

  • Page 14

    0713 13 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP W A TER PRESSURE REGULA TOR (12 – PSI) (.8 – BARS) FILET BUN STEAMER T O POST ?[...]

  • Page 15

    14 0713 OPTIONAL W A TER PRESSURE BOOSTER KIT SHUT OFF VA LV E W A TER T ANK PRESSURE SWITCH CHECK VA LV E W A TER PUMP (90 – GPH) (341 – LPH) SER VICE VA LV E W A TER SURGE T ANK SER VICE VA LV E T O POST – MIX DISPENSER CARBONA TED W A TER T ANK W A TER PUMP W A TER PRESSURE REGULA TOR (12 – PSI) (.8 – BARS) FILET BUN STEAMER T O POST ?[...]

  • Page 16

    0713 15 AIR COMPRESSOR KIT (OPTIONAL) CO 2 /AIR CHANGEOVER VA LV E SUGAR BASED SYRUP (60 – PSI) (4.14 BARS) DIET SYRUP (12 – PSI) (.83 BARS CO 2 CHECK V AL VE SYRUP T ANK KIT (OPTIONAL) CONNECT TO DISPENSING ST A TIONS FROM BULK SYRUP T ANK (ST ANDARD INST ALLA TION) ORANGE SPRITE DIET T O CO 2 CYLINDER CO 2 /AIR CHANGEOVER VA LV E CONNECT T O [...]

  • Page 17

    16 0713 FIGURE 8. CONNECTION DIAGRAM ( CENTER – ISLAND INST ALLA TION WITH OPTIONAL SYRUP T ANKS HOOKUP ) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SPRITE DIET ORANGE COKE COKE COKE COKE COKE BULK T ANK[...]

  • Page 18

    17 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel - 3/8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 3 176206000 1/2 Nut 1 176205000 1/2 x 3/8 Stem 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 4 4 770105000 1/[...]

  • Page 19

    18 partnum FIGURE 9. CONNECTION DIAGRAM (CENTER – ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP T ANKS HOOKUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite 1 6 SPRITE DIET ORANGE COKE COKE COKE COKE COKE COKE BULK T ANK[...]

  • Page 20

    19 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 3 176206000 1/2 Swivel Nut 1 176205000 Swivel Barb 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 4 77010400[...]

  • Page 21

    20 partnum FIGURE 10. CONNECTION DIAGRAM (CENTER – ISLAND INST ALLA TION WITH BULK SYRUP T ANK HOOKUP) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SPRITE DIET ORANGE SYRUP BULK T ANK[...]

  • Page 22

    21 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 3 176206000 1/2 Swivel Nut 1 176205000 Swivel Barb 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 4 77010400[...]

  • Page 23

    22 partnum FIGURE 1 1. CONNECTION DIAGRAM (CENTER – ISLAND AND SECOND DISPENSER INST ALLA TION WITH BULK SYRUP T ANK HOOKUP) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 coke coke coke orange diet sprite[...]

  • Page 24

    23 0713 CONN NBR Part No. DESCRIPTION QTY . 1 770409000 3/8 Swivel -///8 Barb Elbow 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 2 770695000 1/2 x 3/8 x 3/8 Barb T e e 1 309852000 170 Oeitker Clamp 4 319681000 210 Oeitker Clamp 2 3 176206000 1/2 Swivel Nut 1 176205000 Swivel Barb 1 31 1304000 Gasket 1 309852000 170 Oeitker Clamp 2 4 77010400[...]

  • Page 25

    0713 24 SERVICE AND MAINTENANCE POST – MIX DISPENSER SERVICE AND MAINTENANCE Refer to manual provided with the Post – Mix Dispenser for service and maintenance instructions. BEVERAGE CONTROL P ANEL ASSEMBL Y SER VICE AND MAINTENANCE CARBONA TOR ASSEMBL Y SER VICE AND MAINTENANCE W ARNING: The carbonator water pump water inlet strainer screen an[...]

  • Page 26

    25 0713 ‘ 2. Close Beverage Control Panel Assembly water inlet supply line shutoff valve. 3. Loosen screen retainer , then pull screen retainer and strainer screen from water pump. (see Figure 12). 4. Pull strainer screen from screen retainer . Clean any sediment from screen retainer and pump screen retainer port. W A T ER PUMP O – RING (P/N 31[...]

  • Page 27

    0713 26 8. Open Beverage Control Panel Assembly water inlet supply line shutoff valve. 9. Plug carbonator(s) and the W ater Pressure Booster system power cords into electrical outlets. Checking W ater T ank Air , CO 2 , or Nitrogen Gas Pressure NOTE: The W ater Pressure Booster system water tank must be completely drained before proceeding to check[...]

  • Page 28

    27 0713 ‘ Note: The DIFFERENTIAL adjustment (20 – psi) between ‘‘ CUT – IN ’’ (water pump starts) and ‘‘ CUT – OUT ’’ (water pump stops) has been adjusted at the factory and should require no further adjustment. Should differential adjustment become necessary , turn DIFFERENTIAL ADJUSTMENT nut clockwise to increase different[...]

  • Page 29

    0713 28 FIGURE 16. SYRUP LINE STRAIANER 1. Using chlor – tergent (Oakite Products, Inc.) or equivalent sanitizer and LUKEW ARM water , mix 2 – 1/2 gallons (9.46 liters) of sanitizing solution in a bucket. 2. Disconnect syrup out quick disconnects, containing the syrup strainers, from all syrup tanks. 3. Activate all dispensing valves on Dispens[...]

  • Page 30

    29 0713 ‘ 1. Remove CO 2 disconnect and syrup disconnect from empty syrup tank, then remove tank. 2. Place full syrup tank in position, then connect CO 2 disconnect and syrup disconnect to full syrup tank. SYRUP FLA VOR CHANGE Sanitize applicable syrup system as instructed, then install full tank of new flavor syrup.[...]

  • Page 31

    30 0713 TROUBLESHOOTING IMPORTANT : Only qualified personnel should service internal components or electrical wiring. W ARNING: If repairs are to be made to carbonated water system, disconnect electrical power to Cooling Unit, shut off plain water and CO 2 supplies, and relieve the carbonated water system pressure before proceeding. If repairs are [...]

  • Page 32

    0713 31 T rouble Remedy Probable Cause W A TER PUMP ‘‘ LONG CYCLES ’’ (CON ’ T) C. Water pump pressure switch is not correctly adjusted. C. Verify pressure switch ‘‘ CUT – OUT ’’ pressure is adjusted at 85 ± 5 PSI (5.86 ± .35 Bars) or ‘‘ CUT – IN ’’ pressure is adjusted at 60 ± 5 PSI (4.14 ± .35 Bars). Have Service[...]

  • Page 33

    32 0713 T rouble Remedy Probable Cause AIR COMPRESSOR DOES NOT OPERA TE (CON ’ T) E. Air/CO 2 changeover valve on CO 2 panel set to CO 2 position. E. Select desired valve position. F . Air compressor is inoperative. F . Replace air compressor . AIR COMPRESSOR ‘ SHORT CYCLES ’’ A. Air compressor pressure switch is not correctly adjusted. A. [...]

  • Page 34

    0713 33 FIGURE 1. WIRING DIAGRAM (CARBONA TOR) FIGURE 2.WIRING DIAGRAM (OPTIONAL W A TER PRESSURE BOOSTER SYSTEM)[...]

  • Page 35

    34 0713 FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS[...]

  • Page 36

    0713 35 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 19 20 21 22 23 24 25 26 27 13 13 13 15 13 15 15 15 27 FIGURE 17. BEVERAGE CONTROL P ANEL ASS ’ Y[...]

  • Page 37

    36 0713 BEVERAGE CONTROL P ANEL ASS ’ Y Item No. Part No. Name 1416 Beverage Control Panel Ass ’ y One Carbonator , Domestic 0516 Beverage Control Panel Ass ’ y T wo Carbonator , Domestic 1548 Beverage Control Panel Ass ’ y One Caronbator , Export 0187 Beverage Control Panel Ass ’ y T wo Carbonabor , Export 1 0483 CO 2 Regulator Ass ’ y[...]

  • Page 38

    0713 37 1 2 3 4 5 6 7 8 9 10 11 12 13 4 4 5 6 6 7 7 7 8 8 8 10 10 10 FIGURE 18. CO 2 REGULA TOR ASS ’ Y (P/N 0483) Item No. Part No. Name 0483 CO 2 Regulator Ass ’ y 1 0137 Manifold Ass ’ y Carbonataor (see Figure 5-3) 2 0138 Regulator Ass ’ y syrup (see Figure 5-5) 3 0145 Manifold and Bracket Ass ’ y CO 2 (see Figure 5-8) 4 178025-100 T [...]

  • Page 39

    38 0713 1 2 34 5 6 8 9 10 11 3 7 Item No. Part No. Name 0137 Manifoled Ass ’ y Carbonstor 1 320640 Fitting 1/4 NPT By 7/16-20 2 183060 Fitting, T ee 1/4 NPT 3 183301-100 Check V alve Ass ’ y (see figure 5-4) 4 183047 Fitting 1/4 NPT 5 176065 Fitting, Swivel Elbow , 7/16-20 6 178025-100 T apered Gasket, White 7 183046 Fitting, Cross, 1/4 NPT 8 1[...]

  • Page 40

    0713 39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 FIGURE 22. CO 2 REGULA TOR ASS ’ Y Item No. Part No. Name 183412 Regulator Ass ’ y , 100 PSI 183446 Regulator Ass ’ y , 30 PSI 183586 Regulator Ass ’ y 160 PSI 1 183001-007 Body (30 PSI and 100 PSI) 183265 Body (160 PSI) 2 183233 Cover Kit (Includes, Non-Removable Adjusting Screw) 3 *120081 Mac[...]

  • Page 41

    40 0713 1 2 3 4 5 6 7 Item No. Part No. Name 183302-100 Check V alve Ass ’ y 1 183300-003 Manifold, 3 Port 2 183295-100 Body 3 183298 Retainer , S pring 4 183296 Ball 5 183297 Spring 6 183294 Quad Ring, .145 I.D. By .070 CS 7 315499 Cap FIGURE 23. CHECK V AL VE AND MANIFOLD ASS ’ Y (P/N 183302-100) 12 3 4 5 6 7 4 Item No. Part No. Name 0145 CO [...]

  • Page 42

    0713 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1 1 1 11 13 23 26 32 29 FIGURE 25. LARGE RESERVE CARBONA TOR[...]

  • Page 43

    42 0713 LARGE RESER VE CARBONA TOR Item No. Part No. Name 416424 Large Reserve Carbonator Ass ’ y , Low Profile, Domestic 496424 Large Reserve Carbonator Ass ’ y , Low Profile, Export 1 31 1304 T apered Gasket, Black 2 318027 T ube Ass ’ y . .375 I.D. By 13-in Long 3 770716-020 Fitting, 7/16-20 female by 5/8-18 male 4 31 1765-001 Check V alve[...]

  • Page 44

    0713 43 1 2 3 4 5 Item No. Part No. Name 300914 W ater Manifold Ass ’ y 1 0191 Manifold Ass ’ y with Shut-Of f V alve 2 300922 W ater Pressure Regulator 3 301 102 Gauge, 100 PSI 4 0190 Manifold Ass ’ y with Shut-Of f V alve 5 0881 Check V alve, Double V ented FIGURE 26. W A TER MANIFOLD ASS ’ Y (P/N 300914-000) 1 Item No. Part No. Name 0193[...]

  • Page 45

    44 0713 1 2 3 5 6 7 8 9 10 12 14 2 4 Item No. Part No. Name 1 315183 Motor , 1 15V . 60 HZ, Domestic 320626 Motor , 230V . 50 HZ, Export 2 178025-100 T apered Gasket, White 3 0629 Thermostat 4 318039 Clip 5 187483 Clamp, Pump to Motor 6 300888 Pressure Switch 7 31 1764-001 Check V alve Assembly (see Figure 5-14) 8 312996 Pump, 90 GPH 9 31 1412 Fitt[...]

  • Page 46

    0713 45 1 2 3 4 5 6 4 4 4 5 Item No. Part No. Name 1 31 1904 Changeover V alve 2 0606 Regulator Ass ’ y (see Figure 5-17) 3 176065 Fitting, Swivel, 7/16-20 4 178025-100 T apered Gasket, White 5 310822 Fitting, 7/16-20 6 176168-100 Fitting, 1/4 NPT By 7/16-20 *zinc Plated Steel Unless Otherwise Indicated. FIGURE 32. REGULA TOR ASS ’ Y , HI-PRESS[...]

  • Page 47

    W ARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or W ilshire product, in your country , please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment[...]