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Cornelius ED-250 BCP manual

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Table of contents for the manual

  • Page 1

    Installation Manual ENDURO ICE/BEVERAGE DISPENSER Model: ED-250 BCP IMPORT ANT : TO THE INST ALLER. It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A1 12.1.2-1979; or an approved vacuum breaker or other such metho[...]

  • Page 2

    i 620916501INS T ABLE OF CONTENTS Page SAFETY PRECAUTIONS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DESCRIPTION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPECIFICATIONS 2 . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    1 620916501INS REMOV ABLE STRA W HOLDER P ANEL LID/STRA W HOLDER BEVERAGE F AUCET ON/OFF SWITCH ICE PORTION CONTROL MODULE MANUAL/AUTO ICE TOGGLE SWITCH MANUAL ICE DISPENSE RED PUSH BUTTON SWITCH DRIP TRA Y CUP REST LOWER ACCESS P ANEL BEVERAGE F AUCETS (8) ICE AGIT A TOR RET AINER ICE BIN COVER FIGURE 1. P ARTS IDENTIFICA TION[...]

  • Page 4

    2 620916501INS SAFETY PRECAUTIONS Always: Disconnect power to the dispenser before servicing or cleaning. Never : Place hands inside of hopper or gate area without disconnecting power to the dispenser . Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against[...]

  • Page 5

    3 620916501INS INST ALLA TION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. The ice dispenser must be sealed to the counter . The MOUNTING TEMPLA TE (see Figure 3) indicates where openings can be cut in the counter . Locate the desired position for the dispenser , then mark the outline dimensions on the counter using the MOUN[...]

  • Page 6

    4 620916501INS DRAIN LINE 1-IN. I.D. PLASTIC TUBING (6 FT) WITH INSULA TION SOL VENT BOND HOSE CLAMP BARB ADAPTER 1 BARB X 3/4 MPT COUPLING 3/4 SOCKET X 3/4 FPT DRIP TRA Y DRAIN FITTING FIGURE 2. DRIP TRA Y DRAIN ASSEMBL Y[...]

  • Page 7

    5 620916501INS 12 OPENING 30 23 21–1/4 29 9–3/16 1 1–5/8 18–5/8 1–5/16 1–13/16 26–7/16 7/16 30–1 1/16 21–1/4 23–1/16 RECOMMENDED COUNTER OPENING SIZE 9.00 X 12.00 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCA TED ANYWHERE WITHIN THE SHADED AREA. REMOV ABLE DRIP TRA Y TO FRONT OF DRIP TRA Y ON COUNTERTOP TO FRONT T OP OF[...]

  • Page 8

    6 620916501INS S3 INST ALL FOR NON–CARB AS REQUIRED S6 S3 CHECK VA LV E OPTIONAL FOR DIET DRINKS OR ROOT BEER S8 SYRUP T ANKS 15–50 PSIG S1 S7 S6 PRESSURE REGULA TORS S2 S4 S5 S6 S7 S8 S7 S5 S1 S2 S3 S4 3 COLD PLA TE CARBONA TOR FIL TER OPTIONAL PRESSURE REGULA TOR CO2 Cylinder F AUCETS POT ABLE W A TER SUPPL Y COLDPLA TE INLET CONNECTIONS S5 S[...]

  • Page 9

    7 620916501INS ICE GA TE CYLINDER REVERSE SINGLE ACTING-SPRING EXTENDED PNEUMA TIC GA TE SOLENOID V AL VE 3-W A Y NORMALL Y CLOSED FIL TER–REGULA TOR (F ACTOR Y -SET OUTLET PRESSURE TO 32-36 PSIG) MANUAL OVERIDE SOLENOID V AL VE 3-W A Y NORMALL Y CLOSED CO2 SUPPL Y 50 PSIG MAX. FIGURE 5. FLOW DIAGRAM (PNEUMA TIC ICE GA TE)[...]

  • Page 10

    8 620916501INS FEMALE HARNESS CONNECTOR MALE HARNESS CONNECTOR GROUND SPLICE/QUICK CONNECT CONNECTION LEGEND GEN/YEL GREEN W/YELLOW STRIP GRN GREEN RED RED BLU BLUE VIO VIOLET BRN BROWN ORN ORANGE YEL YELLOW WHT WHITE BLK BLACK WIRE COLOR CHART 620913001 REV .E DANGER! ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT . DIODE MOTOR HEA [...]

  • Page 11

    9 620916501INS FIGURE 7. WIRING SCHEMA TIC (1 15 VOL T) 120V INTERLOCK RELA Y MANUAL ICE DISPENSE SWITCH MANUAL/AUT O ICE T OGGLE SWITCH ICE CHUTE INTERLOCk SWITCH BEV ON/OFF SWITCH 24V AC AGIT A TOR RELA Y PORTION CONTROLLER/ T OUCH P ANEL T OUCH P ANEL BEV V AL. 4 24V AC PNEUMA TIC ICE GA TE SOLENOID V AL VE L N BEVERAGE TRANSFORMER 3 AGIT A TOR [...]

  • Page 12

    10 620916501INS THIS P AGE LEFT BLANK INTENTIONALL Y[...]

  • Page 13

    11 620916501INS W ARNING: If repairs are to be made to the beverage system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO 2 system, stop dispensing, shut off the CO 2 supply , then relieve the system pressure before proceeding. If repairs are to be [...]

  • Page 14

    12 620916501INS T rouble Remedy Probable Cause NO ICE DISPENSED FROM ICE PORTION CONTROLLER ICE PORTION CONTROLLER (CONTINUED) D. Insufficient or no CO 2 supply to dispenser . D. Restore CO 2 supply to dispenser . E. Ice chute cover not properly Installed. E. Make sure that cover is “snapped” into place. F . Defective ice chute interlock switch[...]

  • Page 15

    13 620916501INS W ARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country , please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model [...]

  • Page 16

    IMI CORNELIUS INC.[...]