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Cooper Lighting 84700 manual

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Table of contents for the manual

  • Page 1

    Cooper Industries Crouse - Hinds Division Crouse - Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT 06095 860 683 - 4300 Fax 860 683 - 4354 Title: COPYRIGHT © 2006 Cooper Technologies Company FOR PARTS AND SERVICE, CALL 860 - 683 - 4300 DOCUMENT 9131 December 5, 2006 Revision M INSTRUCTION MANUAL L - 847 RUNWAY CIRCUIT SELECTOR SWI TC[...]

  • Page 2

    9131 Rev. M REV. DESCRIPTION LTR. CHK. APV A Added Figure 6 - 3, - 4, - 11 (Pg. 39); Pg. 37 deleted S2 switch; Pg. 24 & 25, 6.3, 6.4 & 6.11, added figure for remote connections & deleted info that was present for remote connections; Pg. 25, 6.9, added info on removing tagged wire A92 - 037 PG 3/6/92 JAS 3/6/92 B Added ‘Figures & T[...]

  • Page 3

    9131 Rev. M LIMITED PRODUCT WARRANTY THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR F ITNESS FOR ANY PARTICULAR PURPOSE. Crouse - Hinds Airport Lighting Products (the “Company”) warrants to each original B[...]

  • Page 4

    9131 Rev. M SAFETY NOTICES This equipment is normally used or connected to circuits that may employ voltages, which are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment. While practical safety precautions have been incorporated in this eq[...]

  • Page 5

    9131 Rev. M TABLE OF CONTENTS PAGE Title Page................................. ..............................................................................................................i Revisions....................................................................................................................................... .......ii Limi[...]

  • Page 6

    9131 Rev. M FIGURES PAGE Figure 2- 1 Typical CSC Timing Diagram....................................................................................5 Figure 3A 84700 - 1 or - 2 Suggested Conduit Entrances........................................ ......................9 Figure 3B 84700 - 3 or - 4 Suggested Conduit Entrances............................[...]

  • Page 7

    9131 Rev. M SECTION 1 GENERAL INFORMATION 1.1 INTRODUCTION 1.1.1 Purpose This instruction book provides field support data and information for the FAA Type L - 847 Runway Circuit Selector Switches manufactured by Crouse - Hinds Airport Lighting Products, Windsor, CT 06095. The equipment is herein after referred to as a CSC. 1.1.2 Applicability This[...]

  • Page 8

    9131 Rev. M 1.2.4.1 FAA Classification Type: L - 847 - 1, - 2, - 3, - 4 Class: A (for Class B, order Option - 10 or - 13) Rating: 1 and 2 (Dual Rating) 1.2.4.2 Electrical Characteristics Primary Power: L - 847 - 1, - 2: 120 VAC, 1.2A, 50/60Hz L - 847 - 3, - 4: 1 20 VAC, 2.4A, 50/60Hz Regulator Rating: All Models: Up to 20 amps at up to 5000 volts, [...]

  • Page 9

    9131 Rev. M TABLE 1 - 1 84700 PART NUMBERS UP TO THREE OPTIONS BASIC NO ..... - ..... NUMBER OF CIRCUITS ..... - ..... OPT A ..... - ..... OPT B ..... - ..... OPT B 84700 (1 through 4) (Three Options from the selection chart) • The standard equipment includes the following: • NEMA 1 Cabinet • 120 VAC, 50/60 Hz primary power to be supplied by [...]

  • Page 10

    9131 Rev. M SECTION 2 TECHNICAL DESCRIPTION 2.1 THEORY OF OPERATION The operational discussion presented herein pertains to standard model CSC units. Equipment supplied with options may deviate somewhat from the exact operational description pr esented, but the basic operating principles are identical for all equipment configurations. 2.1.1 Local C[...]

  • Page 11

    9131 Rev. M 5[...]

  • Page 12

    9131 Rev. M SECTION 3 INSTALLATION AND OPERATION WARNING INSTALLATION, SERVICE, MAINTENANCE OR OPERATION SHOULD BE PERFORMED BY QUALIFIED PERSONN EL ONLY. 3.1 INSTALLATION All CSC units are supplied ready for operation with all ordered options installed. When properly connected, no electrical adjustments should be necessary prior to use. 3.1.1 Loca[...]

  • Page 13

    9131 Rev. M 3.1.3.1 Mechanical Installation Cont'd ( ) 3. Remove the electrical assembly from the enclosure by loosening and removing the mounting hardware from the four corners of the base plate panel. ( ) 4. The electrical assembly can now be placed in the shipping carton for protection. ( ) 5. Proceed to mount th e empty enclosure in the de[...]

  • Page 14

    9131 Rev. M 3.1.3.2 Electrical Wiring Cont'd ( ) 5. Connect each lighting load to the respective LOO P terminals in the high voltage section, using the #12 AWG ring terminals provided. NOTE: BEFORE CONNECTING LOAD TO LOOP TERMINALS, REMOVE JUMPER FROM ONLY THOSE TERMINALS THAT LOAD IS BEING CONNECTED TO. ( ) 6. Make any option related connecti[...]

  • Page 15

    9131 Rev. M 9[...]

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    9131 Rev. M 10[...]

  • Page 17

    9131 Rev. M 11[...]

  • Page 18

    9131 Rev. M 3.2 OPERATION 3.2.1 Initial Checkout This checkout is divided into two sections. In the first section, all control functions are checked. In the second, the high voltage functions are checked. If the CSC fails to perform properly at any step of this procedure, consult the troubleshooting guide in Section 4. 3.2.1.1 Control Functions ( )[...]

  • Page 19

    9131 Rev. M 3.2.1.2 High Voltage Functions Cont'd D. Attempt to turn on the CCR. Verify it does not turn on. E. After repeating Step A above, re - install the dead front cover on the CSC. F. Restore power to all circuits. 3.2.2 Normal Operation In most cases, the CSC will be operated from a remote location. To affect this mode, set to remote a[...]

  • Page 20

    9131 Rev. M SECTION 4 MAINTENANCE WARNING INSTALLATION, SERVICE, MAINTENANCE OR OPERATION SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY. 4.1 PERIODIC MAINTENANCE The CSC should be inspected periodically as shown be low: INTERVAL ACTION 1 month (A) Visually inspect high voltage relays through clear dead front cover. 3 months (A) Perform Control Fu[...]

  • Page 21

    9131 Rev. M 4.2 CORRECTIVE MAINTENANCE CONT'D WARNING VOLTAGES IN EXCESS OF 1000 VOLTS ARE PRESENT WHEN THE REGULATOR IS OPERATING. DO NOT ATTEMPT REPAIR OR SERVICING WITHOUT FIRST REMOVING POWER FROM THE REGULATOR. THE USE OF LOCK - OUT DEVICES IS RECOMMENDED FOR INSTALLATIONS WHERE THE POWER DISTRIBUTION PANEL IS N OT READILY VISIBLE FROM TH[...]

  • Page 22

    9131 Rev. M 16[...]

  • Page 23

    9131 Rev. M 17[...]

  • Page 24

    9131 Rev. M TABLE 4 - 2 TROUBLESHOOTING PROCEDURE PROBLEM POSSIBLE CAUSE TEST CORRECTIVE ACTION CSC does not operate in remote (all circuits) Power source not energized Verify voltage is present at TB1 - L, LN Resto re power Blown fuse Check F1 Replace fuse Broken wire Check wiring harness Repair or replace harness assy One or two circuits of CSC d[...]

  • Page 25

    9131 Rev. M PROBLEM POSSIBLE CAUSE TEST CORRECTIVE ACTION No distinct delay between high voltage relay actions Defective timing circuit card ------ Replace the timing circuit card. Observe all precautions of para. 4.2 when replacing the timing card High voltage Relay module at end of rated life ------ Replace the high voltage relay module or relay [...]

  • Page 26

    9131 Rev. M SECTION 5 PARTS LIST 5.1 SCOPE The following Parts List provides ordering data for all repairable or replaceable components and assemblies. 5.1.1 List of Figures Figure 5- 1 Component I dentification, 84700 - 1 or - 2 Figure 5- 2 Component Identification, 84700 - 3 or - 4 5.1.2 List of Tables Table 5 - 1 Circuit Selector Parts List, 847[...]

  • Page 27

    9131 Rev. M 21[...]

  • Page 28

    9131 Rev. M 21a[...]

  • Page 29

    9131 Rev. M 22[...]

  • Page 30

    9131 Rev. M TABLE 5 - 1 PARTS LIST, 84700 - 1 OR - 2 ITEM NO REFERENCE DESIGNATION QUANTITY - 1 - 2 DESCRIPTION CROUSE HINDS PART NUMBER 1 1 1 Cabinet 31525 2 1 1 Base Plate 30858 3 1 1 Low Voltage Panel 31973 4 1 1 Circuit Card assembly 31955 - 1 5 1 2 Relay Module Assembly 30848 - 1 6 1 1 Dead Front Plate 30832 7 1 1 Dead Front Bracket 30828 *8 K[...]

  • Page 31

    9131 Rev. M TABLE 5 - 2 PARTS LIST, 84700 - 3 OR - 4 ITEM NO REFERENCE DESIGNATION QUANTITY - 3 - 4 DESCRIPTION CROUSE HINDS PART NUMBER 1 1 1 Cabinet 31530 2 1 1 Base Plate 30859 3 1 1 Low Voltage Panel 31974 4 1 1 C ircuit Card assembly 31955 - 2 5 2 2 Relay Module Assembly 30848 - 1 6 1 1 Dead Front Plate 30833 7 1 1 Dead Front Bracket 30829 *8 [...]

  • Page 32

    9131 Rev. M SECTION 6 OPTIONS 6.1 SCOPE The follo wing listing provides parts ordering data and customer installation data. 6.2 OPTION - 2 The part number for the 220VAC transformer is 10047 - 1444. Customer primary input connections are at points H1 and H4 on the transformer; see Figures 6 - 2A and 6 - 2B. See Figure 5 - 1 or 5 - 2 for transformer[...]

  • Page 33

    9131 Rev. M 6.9 Option - 9 Item 11 P/N is 10047 - 1878. Item 12 P/N is 46 - 192 - 5X/D - 8. The part number for the interlock switch harness is 31985 - 1. Item 5 P/N is the same as for standard 84700 - 2 module, except option - 9 labeling required and, if present, remove lead with tag "THIS JUMPER TO BE REMOVED ONLY WHEN CONNECTING LOAD TO THE[...]

  • Page 34

    9131 Rev. M TABLE 6 - 1 PART NUMBE R USED ON 31955 - 1 84700 - 1 or - 2 31955 - 2 84700 - 3 or - 4 31955 - 3 84700 - 2 - 9 31955 - 4 84700 - 1 or - 2 w/Opt. - 8 31955 - 5 84700 - 3 or - 4 w/Opt. - 8 31955 - 6 84700 - 1 or - 2 w/Opt. - 3 31955 - 7 84700 - 3 or - 4 w/Opt. - 3 31955 - 8 84700 - 2 - 3, - 9 31955 - 9 84700 - 1 or - 2 w/Opts. - 3 & -[...]

  • Page 35

    9131 Rev. M 28[...]

  • Page 36

    9131 Rev. M 29[...]

  • Page 37

    9131 Rev. M 30[...]

  • Page 38

    9131 Rev. M 31[...]

  • Page 39

    9131 Rev. M 32[...]

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    9131 Rev. M 33[...]

  • Page 41

    9131 Rev. M 34[...]